Process Control and Systems Commons^™

Smart Manufacturing Of Cement: From Lab-Scale Simulation And Testing To Industry-Scale Deployment., Juan David Tabares Tamayo

Electronic Theses and Dissertations

Cement kilns are controlled by experienced process operators who follow experience-based industry guidelines using data collected and fundamental knowledge. The manufacturing process, which is equipped with sensors and equipment, transfers data/information to the operators to aid standardized decision-making operations. In contrast, companies have used such data to develop and implement digital solutions for predictive control systems; in effect, FLSmidth and Rockwell Automation. However, despite the availability of automated control systems and investigation in automation for process monitoring and optimization, opportunities to radically optimize cement manufacturing are still abundant and in need of implementation. Therefore, this research developed simulation models and …

Addition Of Process Control Experiment To Unit Operations Ii Laboratory., Bradley Esselman

Electronic Theses and Dissertations

Process control is an essential aspect of manufacturing, contributing to improved process safety, efficiency, product consistency, and energy optimization. Chemical engineers are often responsible for ensuring the safe, efficient, and cost-effective operation of industrial processes, and process control plays a pivotal role in accomplishing this.

Chemical engineering students at the University of Louisville complete the course, Elements of Process Control, during the second semester of their fourth year. This lecture-based course offers limited hands-on, practical experience. To supplement the lack of hands-on experience in the classroom, a new process control experiment was designed and implemented into the Unit Operations …

Labview Improvements And Equipment Redesign Of Unit Operations Distillation Column, Madalyn S Wead

Electronic Theses and Dissertations

Unit Operations labs are important tools to provide hands-on learning with various chemical processes. The distillation lab experiment allows students to connect equations and definitions from textbooks to the physical processes of distillation as they occur. LabVIEW was the software development tool used to create a program to control the distillation column from startup to shutdown. Improvements were made to both the distillation process equipment and the LabVIEW code to create a more interactive lab experience, enhance students’ conceptual understanding of distillation, and prepare students for their future career as chemical engineers.

Equipment addressed included non-linear valves, malfunctioning temperature and …