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Process Control and Systems

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Full-Text Articles in Other Chemical Engineering

Neural Network Technologies In The Automatical Control Systems Of Absorption Process For Pureficating Natural Gas, Abdishukurov Maqsudovich Shavkat Mr, Xuecheng Li Li Xuecheng Mr Jul 2026

Neural Network Technologies In The Automatical Control Systems Of Absorption Process For Pureficating Natural Gas, Abdishukurov Maqsudovich Shavkat Mr, Xuecheng Li Li Xuecheng Mr

Technical science and innovation

Analysis of methods and algorithms for synthesizing adaptive control systems for technological processes based on the neural network approach is carried out in this search. The stages of mathematical modeling of complex technological processes using neural network technology were considered. Additionally, an algorithm for solving the interpolation and extrapolation problem that arises in the training process a neural network to control system was proposed. At the final stage of this article, algorithms based on neural network technology are synthesized for the control system for the parameters of the technological process of natural gas purification by absorption


Optimization And Dynamic Control Of Acetone Production From Isopropyl Alcohol, Thomas W. Wasson May 2026

Optimization And Dynamic Control Of Acetone Production From Isopropyl Alcohol, Thomas W. Wasson

Honors Theses

This paper investigates the optimization and dynamic control of acetone production via catalytic dehydrogenation of isopropyl alcohol. Optimization was conducted using steady-state Aspen Plus modeling with product specifications of 30,000 metric tons per year of 99.9% pure acetone by weight. Dynamic modeling of the feed preparation and reaction portions of the process was conducted in Aspen Plus Dynamic. Through optimization efforts the primary economic factor, net present value (NPV), was increased from $(126.6) million to $(83.2) million, representing a $43.4 million increase. This was primarily accomplished through a switch to low temperature catalyst, optimization of reactor dimensions, pressurization of key …


Optimization Of Renewable Energy-Based Alkaline Electrolysis Systems For Sustainable Hydrogen Production, Shokhrukhbek Kozimjon Ugli Bakhramov Apr 2026

Optimization Of Renewable Energy-Based Alkaline Electrolysis Systems For Sustainable Hydrogen Production, Shokhrukhbek Kozimjon Ugli Bakhramov

Chemical Technology, Control and Management

This paper presents a comprehensive optimization study of hydrogen production systems through alkaline water electrolysis powered by photovoltaic energy sources, with a specific focus on Central Asian applications. The research systematically investigates critical operating parameters including KOH electrolyte concentration (25-30 wt%), temperature effects (25-80°C), current density optimization (100-500 mA/cm²), and electrode material performance using cost-effective 316L stainless steel. Experimental results demonstrate that optimized systems achieve solar-to-hydrogen efficiency of 13-15%, with hydrogen production costs ranging from $2-8/kg depending on system scale. The study reveals that maximum performance occurs at 30 wt% KOH concentration, 60-80°C operating temperature, and 200-400 mA/cm² current density. …


Predicting Simulation Times For Multiphase Thermal-Hydraulic Models, Andrew Yule, Andrew Taylor Nov 2025

Predicting Simulation Times For Multiphase Thermal-Hydraulic Models, Andrew Yule, Andrew Taylor

SMU Data Science Review

Addressing the challenge of computationally intensive OLGA

simulations in the oil and gas industry, a machine learning framework is

developed for accurate runtime prediction. A specialized feature extraction

pipeline identifies key parameters—such as simulation time, time step,

number of branches, and section count—from OLGA input files that serve as

high-impact predictors. Multiple predictive models, including regression,

tree-based ensembles, and neural networks, are implemented to validate

accuracy and robustness. Results reveal that prioritizing simulations based on

predicted runtimes optimizes licensing resources and reduces operational

costs, making real-time scheduling more efficient. This research demonstrates

the effectiveness of data-driven runtime prediction in enhancing …


Glycerol-Free Biodiesel Via Catalytic Interesterification: A Pathway To A Netzero Biodiesel Industry, Nessren Farrag, Omar Youssef Youssef, Esraa Khaled, Omar Aboelazayem Sep 2024

Glycerol-Free Biodiesel Via Catalytic Interesterification: A Pathway To A Netzero Biodiesel Industry, Nessren Farrag, Omar Youssef Youssef, Esraa Khaled, Omar Aboelazayem

Chemical Engineering

Conventional biodiesel manufacturing uses alcohol as an acyl acceptor, resulting in glycerol as a side product. The increased demand for biodiesel has led to the production of a substantial surplus of glycerol, exceeding the market need. Consequently, glycerol is now being regarded as a byproduct, and in some cases, even as waste. The present study aims to suggest an economically viable and ecologically friendly approach for maintaining the viability of the biodiesel sector. This involves generating an alternative byproduct of higher value, rather than glycerol. Triacetin is produced through the interesterification of triglycerides with methyl acetate, and is a beneficial …


Study Of Reactive Distillation Equipment For Eterification Process, Abbos Elmanov, Abdulaziz Bakhtiyorov, Adham Norkobilov, Olimjon Maksudov, Zarif Oripov Apr 2024

Study Of Reactive Distillation Equipment For Eterification Process, Abbos Elmanov, Abdulaziz Bakhtiyorov, Adham Norkobilov, Olimjon Maksudov, Zarif Oripov

CHEMISTRY AND CHEMICAL ENGINEERING

The purpose of this work is to study the chemical technological processes for eterification processes, and the reactive distillation unit, which carries out the reaction and separation process in one device, was chosen as the object of research. А reаctive distillаtion system is exаmined to produce for the production of Ethyl Acetate (EtAc) viа eterificаtion of acetic acid (HAc) with ethаnol. Optimizаtion methods using sensitivity analysis аre аlso conducted. Cаlculаtion of vаpor liquid equilibrium of the mixture system is done using UNIFАC model. Heat integration from the distillate stream of the column to the acid feed stream and from bottom …


Strategies For Process Systems Mapping And Control Based On Operability Analysis, Victor Manuel Cunha Alves Jan 2024

Strategies For Process Systems Mapping And Control Based On Operability Analysis, Victor Manuel Cunha Alves

Graduate Theses, Dissertations, and Problem Reports (ETD)

This dissertation aims to develop strategies for process systems engineering (PSE) mapping using models, emerging tools and algorithms motivated by process operability analysis research. Such strategies will be employed to ensure simultaneous design and control of large-scale industrial systems. The emerging tools and techniques in this research include supervised machine learning-based (ML-based) operability mapping, automatic differentiation (AD) for implicit mapping, and the development of a systematic mapping approach for control structure selection using operability analysis. Thus far, the developed operability algorithms either recur to nonlinear programming (NLP) solutions which are computationally expensive or to linearizing the underlying modeling task at …


A Study Of Hygrometer Based On The Method Of Intracavity Laser Absorption, Abdulaziz Muminovich Nazarov Prof, Mirkomil Mirhidoyat Ogli Xasanov May 2021

A Study Of Hygrometer Based On The Method Of Intracavity Laser Absorption, Abdulaziz Muminovich Nazarov Prof, Mirkomil Mirhidoyat Ogli Xasanov

Chemical Technology, Control and Management

The article presents the results of experimental studies of a fiber-optic humidity sensor, the principle of operation of which is based on the method of intracavity laser absorption. A method of intracavity laser absorption is described, which makes it possible to dramatically increase the sensitivity of the fiber humidity sensor by switching to it. A schematic diagram of a fiber optical humidity sensor using a differential detection scheme and a design of an active ring laser fiber consisting of a diode pump laser, a fiber pump beam splitter, two directional couplers, a measuring ring laser, a ring comparison laser, two …


Economic Feasibility Of Mixed Plastic Waste Pyrolysis Using Twin Reactor System In Northwest Arkansas, Carol Rogers, Patricia Means, Renato Gonzalez, Kaida Sheets, Hayden Townsend May 2021

Economic Feasibility Of Mixed Plastic Waste Pyrolysis Using Twin Reactor System In Northwest Arkansas, Carol Rogers, Patricia Means, Renato Gonzalez, Kaida Sheets, Hayden Townsend

Chemical Engineering Undergraduate Honors Theses

Plastic waste generation is increasing at an unsustainable rate while recycling solutions remain stagnant. As a chemical means of recycling, mixed plastic waste pyrolysis can generate synthetic oil appropriate for use as fuel in power generation from plastic waste that otherwise accumulates in landfills. With the scaling of a commercial plastic pyrolysis process in Northwest Arkansas (NWA) modeled after an operational sawdust pyrolysis unit in Huntsville, Arkansas, economic analysis resulted in 26.3% internal rate of return. Therefore, construction of a commercial mixed plastic-to-fuel pyrolysis plant is economically justified and should be pursued. To effectively implement the proposed design, NWA must …


Design, Analysis, And Optimization Of A Process To Produce Dimethyl Ether From Methanol, Thomas Mathwig Apr 2021

Design, Analysis, And Optimization Of A Process To Produce Dimethyl Ether From Methanol, Thomas Mathwig

Honors Theses

The company that the engineering team works for is facing a contract loss with one of its customers of methanol. To avoid economic losses, a process has been proposed for converting the unused methanol to dimethyl ether (DME) through a dehydration reaction. After a preliminary simulation of the base case and optimization of the distillation column, an Equivalent Annual Operating Cost (EAOC) of $140,000 was calculated for the column. The EAOC was the sum of the annualized capital investment and the annual operating cost. Determining the process to be worth pursuing, a Toller was brought in to provide rental equipment …


Process Modeling And Techno-Economic Analysis Of Micro- Encapsulated Carbon Sorbents (Mecs) For Co2 Capture In A Fixed Bed And Moving Bed Reactors, Goutham Kotamreddy Jan 2021

Process Modeling And Techno-Economic Analysis Of Micro- Encapsulated Carbon Sorbents (Mecs) For Co2 Capture In A Fixed Bed And Moving Bed Reactors, Goutham Kotamreddy

Graduate Theses, Dissertations, and Problem Reports (ETD)

Carbon capture, utilization, and storage (CCUS) is seen as a suite of technologies to curb the carbon dioxide emissions from the atmosphere and plays a crucial role to meet the net zero emissions target for many countries by 2050. One of the major sources for CO2 emissions is combustion of fossil fuels. Various innovative capture technologies are being explored because the state-of-the-art monoethanolamine (MEA) based carbon capture technology has drawbacks such as corrosion, energy penalty. There are several potential solvents that have lower energy penalty, but they are highly viscous or may turn into solid phase in the absorber …


Multimodel Operability Framework For Design Of Modular And Intensified Energy Systems, Vitor Gazzaneo Jan 2021

Multimodel Operability Framework For Design Of Modular And Intensified Energy Systems, Vitor Gazzaneo

Graduate Theses, Dissertations, and Problem Reports (ETD)

In this dissertation, a novel operability framework is introduced for the process design of modular and intensified energy systems that are challenged by complexity and highly constrained environments. Previously developed process operability approaches are reviewed and further developed in terms of theory, application, and software infrastructure. An optimization-based multilayer operability framework is introduced for process design of nonlinear energy systems. In the first layer of this framework, a mixed-integer linear programming (MILP)-based iterative algorithm considers the minimization of footprint and achievement of process intensification targets. Then, in the second layer, an operability analysis is performed to incorporate key features of …


Interactions Between Control And Process Design Under Economic Model Predictive Control, Henrique Oyama, Helen Durand Aug 2020

Interactions Between Control And Process Design Under Economic Model Predictive Control, Henrique Oyama, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

conomic model predictive control (EMPC) is a model-based control scheme that integrates process control and economic optimization, which can potentially allow for time-varying operating policies to maximize economic performance. The manner in which an EMPC operates a process to optimize economics depends on the process dynamics, which are fixed by the process design. This raises the question of how process and EMPC designs interact. Works which have addressed process and control design interactions for steady-state operation have sought to simultaneously develop process designs and control law parameters to find the most profitable way to operate a process that is able …


Features Of Hydration Process, Structure Formation And Curing Processes Of Mono And Polymineral Cement In The Presence Of Additives Of Solid Waste Of Soda Production, Nargis Shamadinova, Gulnora Abdukadirovna Tokhtakhunova Phd, Temur Azimovich Atakuziev, Shakhnoza Saidanvarovna Rakhimjanova Feb 2020

Features Of Hydration Process, Structure Formation And Curing Processes Of Mono And Polymineral Cement In The Presence Of Additives Of Solid Waste Of Soda Production, Nargis Shamadinova, Gulnora Abdukadirovna Tokhtakhunova Phd, Temur Azimovich Atakuziev, Shakhnoza Saidanvarovna Rakhimjanova

Chemical Technology, Control and Management

The influence of the additive of solid waste of soda production (SWSP) on the content of -C2S and C3S in cement studied. It was found that SWSP affects the density of the aluminum-containing minerals C3A and C4AF, in addition, in the presence of gypsum, their plasticizing properties improved. The introduction of SWSP additives during grinding of clinker intensifies the grinding process and made it possible to obtain a more plastic cement. It was proved that SWSP with CaCl2 content can be used as an additive to concrete and cement mortars - …


Wastewater Treatment Fatty Acids For Biodiesel Production, Zachary Christman Jan 2020

Wastewater Treatment Fatty Acids For Biodiesel Production, Zachary Christman

Department of Agronomy and Horticulture: Dissertations, Theses, and Student Research

Wastewater scum is the thick oily substance that floats on top of the primary and secondary tanks within a wastewater treatment plant. Scum has a 30% to 60% lipid content making it an excellent resource for the biodiesel industry. Also the use of scum would reduce the cost of current management practices such as landfill disposal or incineration. In this article there is an overview of lipid byproducts currently being produced at wastewater treatment plants today. This is followed by a presentation showing a full length process for turning wastewater scum into biodiesel raw material.


Techno-Economic Analysis Of Acetaldehyde Production Via Partial Oxidative Dehydrogenation Of Ethanol, Sudarat Sompong Jan 2020

Techno-Economic Analysis Of Acetaldehyde Production Via Partial Oxidative Dehydrogenation Of Ethanol, Sudarat Sompong

Chulalongkorn University Theses and Dissertations (Chula ETD)

Due to the increased attention regarding the battery electric vehicles, the demand for ethanol as a biofuel may be reduced in the future. Therefore, ethanol transformation towards acetaldehyde is conducted in this work, primarily because of the higher selling price and several advantages of acetaldehyde. Regarding the acetaldehyde preparation, acetaldehyde is produced by partial oxidative dehydrogenation of ethanol. According to the economic analysis results, at the same price of acetaldehyde, an annual production capacity of 120,000 tons is the most profitable production size. In addition, the potential process of producing acetaldehyde from ethanol is acetaldehyde production process at 200°C since …


Modeling Of Rotary Packed Beds For Reactive And Non-Reactive Systems, Chinyere Evangeline Ezeobinwune Jan 2020

Modeling Of Rotary Packed Beds For Reactive And Non-Reactive Systems, Chinyere Evangeline Ezeobinwune

Graduate Theses, Dissertations, and Problem Reports (ETD)

Rotary packed beds (RPBs) are used in a wide range of reactive and non-reactive applications. In this research, a 2-d, first-principles, dynamic model of a non-reactive RPB that is used for heat exchange between the outgoing flue gas from a power plant and the incoming air to the boiler/pulverizer of the power plant is developed. A 2-d, first-principles model of a reactive RPB is developed where a functionalized metal-organic framework (MOF) is used for CO2 capture.

For the non-reactive system, a Ljungstrom-type air preheater (APH) is considered. Existing models for these rotating heat exchangers are typically 1-d. There are …


A Proposed Process And Economic Analysis For A Manufacturing Facility For Nylon 6,6, Perry Doles May 2018

A Proposed Process And Economic Analysis For A Manufacturing Facility For Nylon 6,6, Perry Doles

Chemical Engineering Undergraduate Honors Theses

The global nylon market is a multi-billion-dollar industry that has been thriving in recent years due to advances in the process technology and its flexibility as a material. Nylon 6,6 is a versatile material with uses in many industries because of its ability manipulated into many forms. It is commonly used in applications that require heat resistance, chemical resistance, and high mechanical strength. It is commonly used in luggage, car parts, carpets, and many other plastic products that require the properties that nylon 6,6 exhibits. The versatility and demand for nylon 6,6 make it an attractive process for many potential …