Chemical Engineering Commons^™

Techno-Enviro-Economic Approach For Electrification Of Rural And Shrimp Farming Regional Development Of An Isolated Island In Indonesia By Utilizing Hybrid Renewable Energy Systems, Fiqih Akbar Wijaya, Mohammad Akita Indianto

Journal of Materials Exploration and Findings

One of the challenges in developing and archipelagic countries such as Indonesia is maintaining energy demand in rural and isolated areas due to difficulties in electrical distribution. For instance, in areas like Bawean Island, no additional electricity capacity has been introduced in the past year, leading to an unmet potential customer demand. One of the possible options is by utilizing Hybrid Renewable Energy Systems (HRES) that are integrated with existing fossil fuel-based energy systems to support the growing energy demand in the remote island. A case study in Bawean Island is conducted with the projected energy demand covers the energy …

Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra

Journal of Materials Exploration and Findings

Aging chemical reactors in the polyethylene terephthalate (PET) resin industry require comprehensive evaluation to ensure safe continued operation. This study conducts a remaining life assessment (RLA) and fitness-for-service (FFS) evaluation on five 30-year-old reactors, based on API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div. 1 standards. The analysis involves corrosion rate measurement, future corrosion allowance (FCA) projection, and minimum thickness verification. Among the reactors, R-120 was found to have the shortest remaining life less than 15 years. FFS assessments using three criteria Average Measured Thickness, MAWP from Point Thickness Readings, and Minimum Measured Thickness confirm that R-120 …

Exploring Different Metal-Oxide Cathode Materials For Structural Lithium-Ion Batteries Using Dip-Coating, David Petrushenko, Thomas Burns, Paul Ziehl, Ralph E. White, Paul T. Coman

Faculty Publications

In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and carbon black (CB) were used to coat carbon fiber tows by immersion. Four active materials—lithium cobalt oxide (LCO), lithium iron phosphate (LFP), lithium nickel manganese cobalt oxide (NMC), and lithium nickel cobalt aluminum oxide (NCA)—were individually tested to assess their electrochemical reversibility. The cells were prepared with a polymer separator and liquid electrolytes and assembled in 2025-coin …

A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi

Journal of Materials Exploration and Findings

Chutes are critical materials handling assets to transport solid particles from one process step to another in mineral processing, coal mining and cement industries. The material transport, because of material characteristics, cause severe wear on internal lining of chutes or bins’ structure. The wear problem on internal lining of bins or chutes needs to be checked to keep production efficiency. Therefore, not checked wear rate causes liner replacement schedule becomes unpredictable. It leads to production loss and highly cost maintenance in industry. This study shows that condition-based maintenance through regular thickness measurement using Ultrasonic Transducer (UT) to predict life service …

Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor

Journal of Materials Exploration and Findings

Carbon Capture, Utilization, and Storage (CCUS) technologies have become a key strategic response to global efforts to reduce CO₂ emissions. This study presents a leak testing strategy designed for a carbon dioxide (CO₂) piping system as part of a Carbon Capture, Utilization, and Storage (CCUS) project in the Bintuni Basin, West Papua, Indonesia. This study aims to ensure the system is properly prepared before commissioning by designing a leak test plan that is both practical and technical, based on ASME B31.3, ASME PCC-2, and API STD 520 Part 1. We conducted the process, which involves identifying the system boundaries, …

The Utilization Of Basic Oxygen Furnace Slag As Fine Aggregates In Concrete: Physical, Mechanical, And Durability Properties, Hakan Ozkan

Journal of Sustainable Construction Materials and Technologies

This study examines the feasibility of using basic oxygen furnace slag (BOFS) as an alternative to fine crushed limestone aggregate in concrete. BOFS is sourced from two steel production facilities in Türkiye, designated as I-BOFS and E-BOFS. The experimental results showed that as the E-BOFS aggregate replacement ratio increased, the water-to-cement (w/c) ratio increased to maintain the target workability. The concrete mixtures incorporating E-BOFS exhibited consistent reductions in the compressive strength with an increase in the BOFS ratio. At the same time, I-BOFS maintained higher compressive strength, with only minor losses up to 80% of the substitution ratio. Flexural strength …

Development Of A Self-Cured Alkali-Activated Mortar, Kübra Ekiz Barış

Journal of Sustainable Construction Materials and Technologies

Alkali-activated mortars (AAM) can be produced with self-curing (SC), which supplies internal moisture to accelerate alkaline-activation reactions. The aim of using SC is to make AAMs with an early-age strength without any additional curing energy consumption and higher CO2 emissions, and to obtain in-situ practical advantages that enable the large-scale application of AAMs. The previous study produced natural pozzolan-based AAMs by applying energy-intensive heat (HC), microwave (MWC), and hybrid (HC+MWC) curing. This study investigates alternative curing regimes that reduce production energy without compromising material properties. The impacts of air curing (AC), water curing (WC), and SC on the properties were …

Naoh Molarity Effect On Mechanical And Hydrochloric Acid Resistance Of Geopolymer Mortar Based On Slag, Mahmoud Ziada, Zahraa Mohammed Kamil Al-Mayali

Journal of Sustainable Construction Materials and Technologies

The present research investigates the influence of different sodium hydroxide (NaOH) molarities on the mechanical characteristics and hydrochloric acid (HCl) resistance of geopolymer grouts manufactured from ground granulated blast-furnace slag (GGBS). Geopolymer mortars have attracted interest as sustainable substitutes for traditional cementitious materials due to their advantageous environmental effects and enhanced durability features. This study involved the fabrication of geopolymer mortar specimens by altering the NaOH molarity (M) from 6 M to 14 M. The mechanical and physical qualities were assessed using compressive strength, capillary water absorption, flexural strength, slump flow, and ultrasonic pulse velocity (UPV) tests. Subsequently, the geopolymer …

Effect Of Expanded Perlite And Exfoliated Vermiculite Aggregate Additives On Water Vapor Permeability Performance Of Cement-Based Lightweight Mortars, Lütfullah Gündüz, Şevket Onur Kalkan

Journal of Sustainable Construction Materials and Technologies

Vapor diffusion is the movement of water vapor molecules through porous materials such as wood, insulation products, and lightweight wall elements due to differences in vapor pressure. Vapor retarders are used to control vapor diffusion through wall sections and surfaces. All building materials provide some resistance to vapor diffusion, and the amount of resistance varies depending on the material's properties. These properties can vary with relative humidity and moisture content, age, temperature, and other factors. Vapor resistance is usually expressed using the inverse term of ``vapor permeability,'' which is the relative ease of vapor diffusion through a material. Water vapor …

Rubber-Modified Self-Compacting Mortar: Evaluating Setting Time And Strength Development, Navvar Makansi, Süleyman Ipek, Erhan Güneyisi

Journal of Sustainable Construction Materials and Technologies

The influence of using crumb rubber (CR) obtained from the second scraping of used tires as fine aggregate in manufacturing self-compacting mortar (SCM) was investigated experimentally in this study. To explore this, natural fine aggregate in SCM mixes was partially replaced with CR at levels ranging from 5% to 25% by total fine aggregate volume. Two mix series, one with a total binder of 500 kg/m3 and the other with a 540 kg/m3 binder, were designed at water-to-binder ratios of 0.40 and 0.33. Ordinary Portland cement (80% by weight) and fly ash (20% by weight) were used to manufacture mortars. …

Smart Traffic Management At Intersections, Gezim Hoxha, Piotr Gorzelanczyk, Rame Likaj, Shaban Thaqi, Flori Cikaqi

Journal of Sustainable Construction Materials and Technologies

Effective traffic control methods, whether at intersections or other nodes within the road network, play a critical role in ensuring traffic quality and safety. An inappropriate choice of traffic control techniques or poorly optimized light signal programming at intersections often leads to unsatisfactory service levels. This study specifically addresses the issues related to intersections controlled by traffic lights. It aims to identify the key factors influencing the regulation and programming of traffic lights, with a focus on using different microcontrollers, particularly the Raspberry Pi. The primary objective of this research is to develop a methodology and an adapted programming approach …

Identification Of Barriers And Drivers In The Adoption Of Sustainable Construction Practices In The Turkish Construction Industry: Exploratory Factor Analysis, Tülay Çivici, Mustafa Serhan Ünlütürk

Journal of Sustainable Construction Materials and Technologies

Although the importance of sustainability in the construction industry has been emphasised by many researchers and endorsed by many authorities, it is clear that the practices in the industry still need to be improved. The primary issue for adopting sustainable practices in the construction industry is identifying the barriers and drivers. For this reason, the study analysed the literature to identify the critical barriers and incentives for adopting sustainable practices in the construction industry. In light of the information from the literature, the necessary barriers and motivators in adopting sustainable practices in the construction industry were determined, and a questionnaire …

Synergistic Effect Of Alccofine As Partial Replacement Of Cement And M-Sand As Sand Substitution In Concrete For The Assessment Of Mechanical And Microstructural Properties, Yellinedi Madhavi, R.S. Ravichandran, J. Saravanan, N. Venkatasairam Kumar

Journal of Sustainable Construction Materials and Technologies

Using supplementary cementitious materials (SCMs) and traditional binder mass has revolutionized concrete production technology in the building industry. This study examines how Alcofine-1203 affects the microstructure and mechanical characteristics of concrete. The mechanical qualities of the mixtures were evaluated using six different mixes prepared for each M25 and M40 Grade. In the proposed mixes, cement is substituted with alccofine at 0 to 25% and M-Sand as fine aggregate. The Compressive strength and ultrasonic pulse velocity were assessed after 3, 7, 14, 28, 56, and 90 days of curing, and split tensile strength and flexure strength were evaluated after 28 and …

Sustainable Modification Of Stone Column Technique With Polyethylene Terephthalate (Pet) Plastic For Strengthening The Expansive Clay, Ng Jun Shen, Muzamir Hasan

Journal of Sustainable Construction Materials and Technologies

This research investigated the modification of stone column application by the association of PET plastic as a coarse aggregate material for sustainable material replacement. Clay soil improvement with a granular material fabricated column substantially affected its soil-bearing capacity. Subsequently, it avoided severe problems such as soil settlement and structural instability. Previous studies have mentioned the function and alteration of stone columns using materials like bottom ash and fly ash. Still, no attention has been paid to the utilization of PET plastic for this area. This study examined the feasibility and reliability of materials, PET plastic, and kaolin clay S300 before …

Effect Of Reinforcement Thickness And Content On The Properties Of Compressed Earth Blocks, Salah Eddine Mokeddem, Abdelmadjid Hamouine, Rabia Abdeldjebar, Atef Hamaidi

Journal of Sustainable Construction Materials and Technologies

This study explores the mechanical, hygroscopic, and thermal behavior of stabilized and unstabilized compressed earth blocks (CEB) by incorporating date palm wood chips (DPWC) as a natural fiber additive. The investigation covers a range of DPWC thicknesses (1 mm, 2 mm, 3 mm) and content variations (0% to 1% by weight), focusing on the interaction between the bio-based reinforcement and the stabilized soil matrix, which is stabilized with 10% white Portland cement. The mixtures were compressed at a pressure of 5 MPa using a hydraulic press, providing a detailed examination of how these parameters impact the structural integrity and functional …

Comprehensive Review Of Sensible Thermal Storage Systems For Cooking Applications, Anna K. Shariishoy

Tanzania Journal of Engineering and Technology (TJET)

This paper reviewed the sensible thermal storage systems specifically designed for cooking applications. The review focuses on the characteristics of storage materials, their practical applications, and the overall performance of the systems. The review consolidated an array of experimental and numerical research published across various sources such as journals, conferences, books, online resources, and professional reports. A systematic review is used to reach the conclusion of this paper. Significant findings from this study include the wide range of storage capacities attained from small-scale systems that can store ~1–5 MJ of energy for a single meal to bigger systems that can …

Fuzzy Logic-Based Decision Support System For Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

In the context of Industry 4.0, predictive maintenance enhances operational efficiency by optimizing processes, minimizing downtime, and improving cost-effectiveness. However, implementing predictive maintenance requires a systematic approach due to its complexity. This study collected expert input from 15 food and beverage manufacturing industries located in Dar es Salaam, Tanzania, using a purposive sampling technique. Six representatives were selected from each industry, and their opinions were analyzed using MATLAB 7.6 through a fuzzy logic inference system. The analysis focused on key factors influencing Industry 4.0 technology adoption for predictive maintenance, including adoption intention (strategic decision, equipment data, perceived benefit) and perceived …

Effects Of Cutting Conditions On Tool Temperature And Material Removal Rate In Turning Operations, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Cutting conditions in manufacturing processes have effects on tool temperature and material removal rate. The objective of this study was to investigate the effects of cutting conditions namely spindle speed, feed rate, depth of cut and tool nose radius on tool temperature and material removal rate in turning operations. A total of 81 experiments were conducted to measure tool temperature and material removal rate in order to determine the effects of cutting conditions on tool temperature and material removal rate using ANOVA and regression analysis. The results show that tool nose radius, depth of cut, and spindle speed are significant …

Energy Optimal Coverage Motion Trajectory Generation Using A Fourth-Order Motion Profile, Mathias Halinga

Tanzania Journal of Engineering and Technology (TJET)

Industrial machines are widely used in manufacturing sector to manufacture several products to meet customer demands. Most of these industries runs all the time throughout a day leading to high operating cost. To cut costs and satisfy customer demand for precise products, industrial machines’ motion generation is important in improving machine motion precision while using less energy. This study presents a coverage motion energy optimization which is generated by linear interpolation of each segment described by the fourth-order motion profile. The phase changes in the profile are attained with continuity of machine kinematic limits jerk, acceleration, and velocity, which are …

Wet Gas Metering Performance Using Conventional Flow Measurement Devices, Vitali Mwinyi

Tanzania Journal of Engineering and Technology (TJET)

The demand for and production of natural wet gas from wells has significantly risen in recent years. Although natural gas liquids hold substantial value in the oil and gas market, their presence in wet gas adversely affects gas metering, leading to overreading during measurement. A comprehensive study has been undertaken to formulate and enhance correlations for rectifying overreading in wet gas metering. Nevertheless, most current correlations are designed for horizontal configurations of traditional meters. Mitigating this constraint is crucial to consider the impact of gravity on pressure loss in vertically oriented systems. This study seeks to evaluate the efficacy of …

Predicting The Influence Of Aggregate Size And Distribution On Cementitious Concrete Properties: A Review, Innocent J. Macha

Tanzania Journal of Engineering and Technology (TJET)

Cement concrete has been in use for centuries as one of the primary construction materials. Its demand in the construction industry is expected to continue for several centuries before the full development of alternative products. However, one of the main areas of research interest is understanding how its constituents can be tailored to make its properties predictable to reduce risks associated with structural failures, reconstruction and reduced durability. These hindrances associated with cementitious concrete result from several attributes, including constituent material characteristics, mixing ratios and workmanship. Understanding the predictability of cement concrete properties requires computer modelling tools to provide reliable …

Root Cause Analysis Of Performance Degradation For An Xyz Thermal Power Plant In Tanzania, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Thermal power plants in Tanzania have been experiencing performance degradation, typically arising from component and subsystem failures, which contribute to power system instability and unreliability. This paper presents a case study of the root causes of performance degradation of an XYZ thermal power plant. The study was conducted by reviewing plant documentations, including maintenance and operational data logbooks, and by standardising the approach through the adoption of ISO 14224:2016 for maintenance and reliability data exchange. Data evaluation was carried out using principal component analysis and scree plot analytical techniques to enhance the depth and accuracy of root cause identification. Additionally, …

Optimizing The Processing Temperature For Synthesis Of Silver Nanoparticles Within Cellulose-Wool Keratin Supramolecular Matrix Using Butylmethylimmidazolium Chloride Ionic Liquid, Ngesa E. Mushi

Tanzania Journal of Engineering and Technology (TJET)

To date, the synthesis of silver nanoparticles on the surface of cellulose and wool keratin biopolymer, while dissolved in ionic liquid, is attractive because of its biomedical potential. However, the optimal processing temperature for the nanoparticle formation is unclear. The previously reported temperature of approximately 120°C gives unpredictable results. The current study employs a combination of 50% cellulose and 50% keratin, along with 69 mg of silver chloride, in Butylmethylimidazolium Chloride BMImCl ionic liquid, using a single-pot process to produce a supramolecular film via non-derivatized mechanochemical interactions. The primary objective is to experimentally establish the processing temperature to achieve stable …

Cyclic Combustion Pressure Dynamics Of A Diesel Engine Operating On Waste Frying Oil Biodiesel Blends Using Wavelets, Shady Elmozy, Ahmed Khaira Dr., Elshenawy Elshenawy Prof. Dr., Ali Mohamed Dr., Medhat Elkelawy Prof. Dr,

Journal of Engineering Research

This paper investigates the cyclic combustion pressure dynamics of a single-cylinder diesel engine burning waste frying oil biodiesel blends, employing statistical analysis and continuous wavelet transform (CWT) to evaluate combustion stability. Experiments were conducted at a constant engine load (90%) and speed (1500 rpm), with in-cylinder pressure data collected over 400 consecutive cycles for conventional diesel (RD) and biodiesel blends (UB10, UB30, UB50). Results demonstrate that biodiesel blends marginally reduce average peak cylinder pressure (PP) by 0.3–3.8% while lowering PP variability, evidenced by declining coefficients of variation (COV-PP: 1.27–1.48%), attributed to biodiesel’s elevated viscosity promoting consistent fuel-air mixing. Conversely, mean …

Combustion Characteristics And Cycle-To-Cycle Variations In A Diesel Generator Fueled With Used Frying Oil Biodiesel Blends, Shady Elmozy, Ahmad Khira Dr., E. A. El Shenawy Prof. Dr., Medhat Elkelawy Prof. Dr, Eng.

Journal of Engineering Research

This paper investigates the combustion characteristics and cycle-to-cycle variations in a stationary direct-injection diesel generator fueled with biodiesel derived from used frying oil (UFO) blended with conventional diesel. Used frying oil methyl ester (UFOME), referred to as UB100, was produced through a single-step alkali transesterification process and blended with diesel fuel in varying proportions (UB10, UB20, UB30, UB40, and UB50). Experiments were conducted on a single-cylinder, naturally aspirated diesel engine operating at a constant speed of 1500 rpm under five different load conditions: 0%, 25%, 50%, 75%, and 90%. In-cylinder pressure data from 400 consecutive cycles were analyzed to determine …

Minimum Ghg Emissions And Energy Consumption Of U.S. Pet And Polyolefin Packaging Supply Chains In A Circular Economy, Utkarsh S. Chaudhari, Abhishek Patil, Tasmin Hossain, David Watkins, Damon S. Hartley, Barbara K. Reck, Robert Handler, Anne T. Johnson, Vicki S. Thompson, David Shonnard

Michigan Tech Publications

There is a wide agreement on the urgency of transforming linear management of plastics towards a circular economy model. However, no clear pathways exist as to required recycling technologies involved and system-wide environmental impacts. This study explores such pathways in the U.S. for the most commonly used packaging plastics through a combination of mechanical and emerging advanced recycling technologies. A system optimization model aimed at minimizing environmental impacts was developed to determine optimal end-of-life (EOL) management and locations of existing and emerging U.S. recycling infrastructures. Our study includes material flows from virgin resin production through semi-manufacturing processes to existing EOL …

Assessment Of H2s-Induced Cracking Susceptibility In Steam Line Pipes And Weld Zones During Geothermal Well Construction, Riene Kaelamanda Pragitta, Yudha Pratesa

Journal of Materials Exploration and Findings

The susceptibility of steam line pipes, especially in the HAZ (heat-affected zone) and weldment areas, to hydrogen sulfide in the geothermal industry is crucial to understand from the early stages, particularly during construction. The combination of tensile stress from residual stresses after welding and metallurgical phase transformation makes the joint areas vulnerable to sulfide stress cracking. This condition becomes even more extreme when the equipment operates during the well stimulation phase. This research assesses the severity of H₂S-induced cracking using NACE MR0175 and ISO 15156-1 standards, focusing on the effects of pH and partial pressure of H₂S (p_{H₂S …}

Ultrafast Laser Surface Structuring For Wettability Control On Copper, Akshay Arvind Nagvenkar

All Theses

Wettability is a crucial surface property influencing various phenomena, including heat transfer, cell adhesion, and corrosion. Engineering devices can achieve superior performance by precisely manipulating surface wettability. As a result, extensive research has focused on developing surfaces that exhibit either extreme water attraction (superhydrophilic) or strong water repellency (superhydrophobic). Tailoring surface wettability paves the way for numerous applications, such as drag reduction in marine vessels, controlled drug delivery, efficient water collection, advanced liquid transport systems, oil-water separation, anti-corrosion coatings, friction reduction, and self-cleaning materials. Ultrafast laser surface structuring is a promising approach for engineering multifunctional surfaces, effectively modifying material properties …

Mechanistic Insights Into Polymer-Assisted Graphene Exfoliation: The Roles Of Velocity, Adhesion, Cohesion, Temperature, Peeling Mode, And Edge Defect Via Coarse-Grained Molecular Dynamics, Linjiale Dai

All Theses

Graphene exfoliation is a critical step in the fabrication of high-quality graphene

layers. However, the underlying fracture mechanisms remain poorly understood. In this

work, I employed coarse-grained (CG) molecular dynamics (MD) simulations to

investigate how factors such as interfacial binding energy, substrate cohesion, temperature,

peeling mode, and edge defects influence the outcome of the exfoliation process. To model

polymer-assisted mechanical exfoliation, I used a finite-size system in which multilayer

graphene (MLG) is sandwiched between two thin polymer films. Leveraging the

spatiotemporal efficiency of the CG model, I performed fifty simulation iterations per

parameter set and analyzed the results from a …

Cellulose Recovery From Waste Denim Fabrics Through Indigo Vat Dye Reduction And Spandex Dissolution, Tito N. Venance

Tanzania Journal of Engineering and Technology (TJET)

This study addresses environmental conservation by tackling end-of-life management for post-consumer denim garments through the recycling of cotton fibres from waste denim. The purification process involved dithionite reduction of vat dyes in the presence of an alkali followed by selective dissolution of spandex using N,N-dimethylformamide (DMF). Optimal conditions for dye removal were determined at 90°C for 120 minutes with sodium hydroxide at 25 g/L, sodium dithionite at 6 g/L and PVP at 4.5 g/L, while spandex extraction was achieved using a 5% DMF solution at 70°C for 4 hours. Ultraviolet (UV)-vis spectrophotometric analysis indicated a significant increase in whiteness (DL*). …