Bioresource and Agricultural Engineering Commons^™

Assessing The Benefits Of Misting–Cooling Systems For Growing/Finishing Swine As Affected By Environment And Pig Placement Date, Thomas C. Bridges, Larry W. Turner, Richard S. Gates, Douglas G. Overhults

Biosystems and Agricultural Engineering Faculty Publications

The NCPIG swine growth model was used to evaluate swine growth performance for Wilmington, North Carolina; Bardstown and Mayfield, Kentucky; and Oklahoma City, Oklahoma as influenced by the use of a misting–cooling system. Five pig placement dates (Julian days 106, 126, 146, 166, and 186) were evaluated for each location using 22 years of weather data (1978–1999). The use of a misting system, while quite variable, was found to be generally profitable, reducing the length of the time to reach market weight. As the placement date increased, the average return to misting ($/pig/year) decreased from $8.12 to $1.98 for Oklahoma …

Harvesting, Drying, And Storing Grain Sorghum, Samuel G. Mcneill, Michael D. Montross

Agricultural Engineering Extension Publications

Grain sorghum (milo) has been successfully produced in many areas of Kentucky and can be grown in alternating years with soybeans to replace corn in a crop rotation cycle. For most of the past 20 years, it has ranked fourth in production of all grain crops grown in the state and was valued at $1.16 and $1.53 million in 1999 and 2000, respectively. Rotating milo with soybeans can help control soybean cyst nematodes and other pests that suppress yield. It can provide higher yields than corn in dry years, especially on sandy soils. The feed/energy value of milo is similar …

The Development Of Relationships Between Constituent Concentrations And Generic Hydrological Variables, Carmen T. Agouridis, Dwayne R. Edwards

Biosystems and Agricultural Engineering Faculty Publications

The collection and analysis of samples from storm events constitutes a large portion of the effort associated with water quality research. Estimating concentrations or loads from these events is often difficult. The equipment necessary to analyze the samples and the required laboratory resources are typically significant expenses incurred by the researcher. One potential method to reduce these costs is through the development of generic relationships between concentrations and easily measured variables such as dimensionless flow rate or time. The benefits recognized from such an effort include a reduction in the number of required samples, resulting in a reduction in cost. …

Pc–Based Data Acquisition For A Solid Substrate Cultivation Deep Bed Reactor, Mari S. Chinn, Sue E. Nokes, Richard S. Gates

Biosystems and Agricultural Engineering Faculty Publications

This work describes an instrumentation and data acquisition system designed for a deep bed reactor used to cultivate Trichoderma longibrachiatum on wheat bran. The system allowed on–line measurements of substrate temperature, oxygen concentration within the reactor headspace, relative humidity and temperature of the inlet air, and inlet airflow rates while maintaining aseptic conditions and without disturbing the cultivation process. An error analysis for the instrumentation and data acquisition equipment was completed and provided insight into the reliability of the sensor readings. The collected data provided quantitative information about the reactor system dynamics which can be used to evaluate and apply …

Mechanical Properties Of Corn And Soybean Meal, Marek Molenda, Michael D. Montross, Jozef Horabik, Ira Joseph Ross

Biosystems and Agricultural Engineering Faculty Publications

Ground corn and soybean meal are common ingredients in feed mixes. The knowledge of their mechanical properties is important to the feed manufacturer and consumer. Changes in these properties can lead to abnormally high or low levels of active ingredients in finished feed, thus decreasing its quality. Mechanical properties of wheat, corn meal, and soybean meal were investigated using a modified direct shear apparatus. The moisture content (wet basis), uncompacted bulk density, and particle density were: 10.4%, 733 kg/m³, and 1410 kg/m³ for soft red winter wheat; 11.4%, 583 kg/m³, and 1350 kg/m³ for …

A Mechanical System For Soil Reconstruction, John Patrick Fulton, Larry G. Wells, Timothy D. Smith

Biosystems and Agricultural Engineering Faculty Publications

One of the most perplexing problems associated with reclaiming surface–mined lands is excessive compaction of soil due to the heavy earthmoving equipment used during the reclamation process. Over the years, some innovative material handling schemes have been devised to limit vehicle traffic during reclamation on reconstructed soil. However, final grading operations can often create root–limiting bulk densities, which affect plant growth and yield. The purpose of this article is to describe a mechanism designed at the University of Kentucky whereby mine soil can be reconstructed without introducing compaction caused by surface traffic in order for the soil to sustain desirable …

Development Of A Finite-Element Stored Grain Ecosystem Model, Michael D. Montross, Dirk E. Maier, Kamyar Haghighi

Biosystems and Agricultural Engineering Faculty Publications

An axisymmetric finite–element model was developed that predicts the heat, mass, and momentum transfer that occurred in upright corrugated steel storage structures due to conduction, diffusion, and natural convection using realistic boundary conditions. Weather data that included hourly total solar radiation, wind speed, ambient temperature, and relative humidity were used to model the temperature, moisture content, dry matter loss, and maize weevil development during storage with no aeration, and with ambient and chilled aeration. Periods of aeration were simulated assuming a uniform airflow rate through the grain mass. Heat and mass balances were used to calculate the temperature and absolute …

Validation Of A Finite-Element Stored Grain Ecosystem Model, Michael D. Montross, Dirk E. Maier, Kamyar Haghighi

Biosystems and Agricultural Engineering Faculty Publications

An axisymmetric finite–element model was validated with respect to predicting the heat, mass, and momentum transfer that occurred in upright corrugated–steel storage bins due to conduction, diffusion, and natural convection using realistic boundary conditions. Hourly weather data that included hourly total solar radiation, wind speed, ambient temperature, and relative humidity were used to model the corn temperature and moisture content during storage with no aeration, and with ambient and chilled aeration. Periods of aeration were simulated assuming a uniform airflow rate through the grain mass. Sixteen bins with a capacity of 11.7 t each and instrumented with temperature cables were …

Cattle Handling Facilities: Planning, Components, And Layouts, José R. Bicudo, Samuel G. Mcneill, Larry W. Turner, Roy Burris, John Anderson

Agricultural Engineering Extension Publications

Cattle handling facilities are used to confine cattle safely and efficiently for close observation and to perform routine health and management procedures. Adequate facilities are an essential part of an efficient cattle operation for any producer who wants to improve marketing, cattle health, and production. A well-planned handling facility can help you save money by making easier practices such as preventive health management, pregnancy testing, implanting, controlling parasites, vaccinating, castrating, and dehorning.

A Reduced–Cost Mechanized System For Handling And Curing Mechanically–Harvested Burley Tobacco, Greg A. Camenisch, Larry G. Wells, Timothy D. Smith, George A. Duncan

Biosystems and Agricultural Engineering Faculty Publications

An experimental system was tested in which mechanically harvested burley tobacco plants placed onto steel slotted receivers were retrieved from a field, transported to a field curing structure, and placed onto the structure for air curing by a single worker. The system consisted of a tractor–towed, trailer mechanism that engaged and hoisted loads of approximately 360 burley plants of approximately 1 Mg mass. Ten slotted steel rails, 3.05 m long, holding 36 notched plants were placed onto parallel wooden beams suspended at a height of 2.13 m by wooden posts set in the ground. Burley tobacco was cured in this …

A Portable Rainfall Simulator For Plot–Scale Runoff Studies, J. Byron Humphry, Tommy C. Daniel, Dwayne R. Edwards, Andrew N. Sharpley

Biosystems and Agricultural Engineering Faculty Publications

Rainfall simulators have a long history of successful use in both laboratory and field investigations. Many plot–scale simulators, however, have been difficult to operate and transport in the field, especially in remote locations where water or electricity is unavailable. This article describes a new rainfall simulator that is relatively easy to operate and transport to and from the field while maintaining critical intensity, distribution, and energy characteristics of natural rainfall. The simulator frame is constructed from lightweight aluminum pipe with a single 50 WSQ nozzle centered at a height of 3 m (9.8 ft). An operating nozzle pressure of 28 …

Friction Of Wheat: Grain-On-Grain And On Corrugated Steel, Marek Molenda, Jozef Horabik, I. Joe Ross, Michael D. Montross

Biosystems and Agricultural Engineering Faculty Publications

Coefficients of friction of wheat for grain–on–grain and on galvanized corrugated steel sheet were investigated using a modified direct shear apparatus. Tests were conducted under a normal pressure of 20.7 kPa using soft red winter wheat at a moisture content of 11.2% (w.b.) and an uncompressed bulk density of 740 kg/m³. Three consolidation procedures and three methods of deposition of grain in the test chamber were used. Test results of grain–on–grain friction showed that consolidation procedure markedly influenced the force–displacement relationship, while its influence on the coefficients of friction were small. Shearing to peak strength as a consolidation …

Fiber Optic Sensor Response To High Levels Of Fat In Cream, Czarena L. Crofcheck, Frederick A. Payne, Clair L. Hicks, M. Pinar Mengüç, Sue E. Nokes

Biosystems and Agricultural Engineering Faculty Publications

A light backscatter technique using optical fibers to deliver and receive light was investigated for measuring the milkfat content of unhomogenized cream. Light backscatter through cream at wavelengths of 450 to 900 nm was measured for fiber separation distances from 2 to 6.5 mm and for cream containing 10 to ~40 weight percent (wt%) milkfat. Unhomogenized cream (~40 wt% milkfat) was mixed with skim milk (~0.05 wt% milkfat) to yield samples with five different milkfat levels. Three optical response models were tested for correlation with milkfat content: one using the light intensity measurement at a single separation distance, the second …

Monitoring Subsurface Drainage Flow At Remote Locations, Stephen R. Workman, Stephen F. Higgins, Scott A. Shearer

Biosystems and Agricultural Engineering Faculty Publications

Laboratory evaluations and field results are presented for a slotted weir used to measure discharge from subsurface drains. The head–discharge curve for the vertical slot is a simple power function with an exponent of 1.5. There was excellent agreement (r² > 0.99 and 1:1 slope) between predicted and observed discharge in laboratory testing of 12 test weirs representing five slot widths. The primary advantages of the vertical slot weir are its simplicity, ease of maintenance, and ability to measure small flow rates. Disadvantages include a tendency for the slot to close a small amount over time as a result of …

Determining Matric Stress With The Modified Cam Clay Energy Relationship, Richard A. Rohlf, Larry G. Wells

Biosystems and Agricultural Engineering Faculty Publications

The stress generated by matric suction, or matric stress, was determined at points along the stress path with an analytical and experimental procedure based on the modified Cam clay energy relationship. Matric stress was found to be approximately constant at large strain for constant water content triaxial compression tests. Matric stress was included in both shear and volume relationships in a critical–state soil model that employed the modified Cam clay yield function. Shear was modeled with a constant matric stress. Slope of the normal compression and recompression lines was adjusted for matric stress using a state function that expressed matric …

Evaluation Of Residual Chlorothalonil Levels On Processing Tomato Foliage Using The Tom-Cast Spray Program, Jane M. Patterson, Sue E. Nokes, Mark A. Bennett, Richard E. Riedel

Biosystems and Agricultural Engineering Faculty Publications

Field tomatoes were sprayed with chlorothalonil on a fixed–interval spray program and a TOM–CAST spray program with disease severity value threshold of 18. Foliage samples from upper and lower canopy layers were collected prior to spray re–applications. Chlorothalonil residue data were compared to the chlorothalonil efficacy threshold (1.2 μg/cm²). Using a seven–day interval program, eight of the nine and seven of the nine spray intervals had chlorothalonil residues above the critical level for the upper and lower canopy layers, respectively. Using the TOM–CAST program, four of the five spray intervals had chlorothalonil residues above the critical level for …

Influence Of Inoculum Size On Phytase Production And Growth In Solid-State Fermentation By Aspergillus Niger, Chundakkadu Krishna, Sue E. Nokes

Biosystems and Agricultural Engineering Faculty Publications

Solid–state fermentation is experiencing renewed interest for industrial enzyme production. Previous studies on the effects of fungal inoculum size on product yield have focused on spore inoculum. However, some organisms require vegetative inocula. This study investigated the effects of initial inoculum colony age, vegetative inoculum size, and duration of fermentation on the production of fungal biomass and phytase in solid–state fermentation using Aspergillus niger grown on wheat bran and soy meal. Initial inocula from 7– and 14–day–old potato dextrose agar (PDA) plates were used to study the effect of inoculum colony age in liquid culture and its further influence on …

Submerged And Solid-State Phytase Fermentation By Aspergillus Niger: Effects Of Agitation And Medium Viscosity On Phytase Production, Fungal Morphology And Inoculum Performance, Maria Papagianni, Sue E. Nokes, Keith Filer

Biosystems and Agricultural Engineering Faculty Publications

Qualitative relationships between agitation levels and medium viscosity, Aspergillus niger morphology and phytase production were investigated in submerged and solid-state fermentations. Overall phytase production increased with increasing shaker speeds from 150 to 300 rpm, although specific growth rates and phytase production rates were higher at 150 rpm for 72 h from inoculation. Fungal morphology was greatly influenced by agitation with the morphological forms of small pellets and entangled mycelia predominating at 150 rpm, while the free filamentous form was obtained at 300 rpm. Upon inoculation of SSF, increased productivities were obtained from inocula grown at 150 rpm. A shift towards …

Non–Water–Stressed Baseline As A Tool For Dynamic Control Of A Misting System For Propagation Of Poinsettias, Sérgio Zolnier, Richard S. Gates, Robert G. Anderson, Sue E. Nokes, George A. Duncan

Biosystems and Agricultural Engineering Faculty Publications

A technique is presented for dynamically adjusting misting intervals during propagation of vegetative cuttings. A crop setpoint temperature for activation of misting was defined by a "non-water-stressed baseline" concept, using infrared thermometry to acquire canopy temperature for plant feedback. The critical crop setpoint temperature was calculated from instantaneous values of air temperature, incident radiation, and air vapor pressure deficit (VPD_air). Misting was activated when the actual crop temperature exceeded the critical crop setpoint temperature. The dynamic control was shown to have the potential to reduce the amount of applied water from 9 to 12 times during low levels …

Proposed Design Modifications To Reduce Risk Of Operating Rotary Field Mowers, Katie L. White, Larry G. Wells, Scott A. Shearer, Larry R. Piercy

Biosystems and Agricultural Engineering Faculty Publications

The primary objective of this project was to reduce risk of injury associated with operating a rotary mower driven by a tractor power take-off (PTO) by developing and evaluating design improvements and determining their economic feasibility. Researchers have concluded that alteration of machinery design has a greater impact on the reduction of accidents than safety training. Implementation of an Operator Presence Sensing System (OPSS) and removal of the PTO are the two injury-reducing, engineering modifications evaluated by this research. Hydraulic power allows this to occur by providing dynamic braking, few moving parts (removal of the PTO), and controllable power. A …

Simulation Of Daily And Monthly Stream Discharge From Small Watersheds Using The Swat Model, Crystal A. Spruill, Stephen R. Workman, Joseph L. Taraba

Biosystems and Agricultural Engineering Faculty Publications

The Soil and Water Assessment Tool (SWAT) was evaluated and parameter sensitivities were determined while modeling daily streamflows in a small central Kentucky watershed over a two-year period. Streamflow data from 1996 were used to calibrate the model and streamflow data from 1995 were used for evaluation. The model adequately predicted the trends in daily streamflow during this period although Nash-Sutcliffe R² values were –0.04 and 0.19 for 1995 and 1996, respectively. The model poorly predicted the timing of some peak flow values and recession rates during the last half of 1995. Excluding daily peak flow values from August …

Reconditioning Corn And Soybeans To Optimal Processing Moisture Contents, Michael D. Montross, Dirk E. Maier

Biosystems and Agricultural Engineering Faculty Publications

Experimental trials were carried out to evaluate the technical feasibility of reconditioning overly dry corn and soybeans to optimal market and processing moisture contents. Data obtained from experimental trials were used to validate an aeration simulation model. This model was used to evaluate the feasibility of reconditioning soybeans and corn. Reconditioning of grain was feasible at low airflow rates (0.11 m³ min^–1 t^–1) over a six-month period when an automatic aeration controller was used. Using downflow aeration and monthly unloading of the bin allowed for the greatest net economic gain. Predicted reconditioning in Des Moines, Iowa, …

Grain Drill Calibration Procedures For Winter Wheat, S. A. Shearer, Samuel G. Mcneill, G. A. Watkins, Stephen F. Higgins

Agricultural Engineering Extension Publications

Intensive wheat management requires attention to details, from planting through harvest. Perhaps most critical is stand establishment. While no-tilling wheat into corn stubble presents a range of problems in depth control and residue management, these problems do not minimize the importance of calibration.

Just as no two drills are manufactured alike, seed rarely is produced in uniform size, nor do individual metering cups deliver the same seed quantities. A few hours of attention to calibration at the start of fall planting will help producers control seed costs and achieve more desirable, uniform stands and better yields.

Soil Regeneration Apparatus And Method, Larry G. Wells, John Patrick Fulton

Biosystems and Agricultural Engineering Faculty Patents

An apparatus for regenerating compacted soil in reclaim surface mining lands is provided. The apparatus includes an auger rotatably mounted above and forward of the blade of an earthmover, such as a bulldozer. The auger is longer than the blade and is mounted such that it extends substantially beyond one side of the blade. Adjacent this extension, a controllable lateral baffle is mounted for selectively adjusting a transverse dimension of the blade. In operation, compacted soil is collected by the blade until it reaches the auger. The auger then decompacts, transversely displaces, and deposits the soil relative to the blade, …

Simulated Performance Of Conventional High-Temperature Drying, Dryeration, And Combination Drying Of Shelled Corn With Automatic Conditioning, Michael D. Montross, Dirk E. Maier

Biosystems and Agricultural Engineering Faculty Publications

Combination drying, based on computer simulation, was evaluated as an alternative drying technique to traditional high-temperature drying and dryeration. Simulation models of high-temperature crossflow drying and in-bin drying and conditioning were used to evaluate the performance of conventional crossflow drying and full-heat crossflow drying followed by dryeration or natural-air drying for Indianapolis, Indiana, and Des Moines, Iowa. Energy costs from propane, electricity, moisture shrink below the market moisture content, and dry matter loss were estimated to find the total average drying cost over 29 years. Dryeration and combination drying reduced the total drying cost by approximately 10% compared to conventional …

Evaporation Reduction Potential In An Undisturbed Soil Irrigated With Surface Drip And Sand Tube Irrigation, Masoud Meshkat, Richard C. Warner, Stephen R. Workman

Biosystems and Agricultural Engineering Faculty Publications

The efficiency of drip irrigation is highly dependent on evaporation losses occurring from the constantly saturated soil beneath emitters. Advent of subsurface drip irrigation is in part an approach to curb this inefficiency. An irrigation method, Sand Tube Irrigation (STI), is proposed to increase the efficiency of “Normal” surface applied drip Irrigation (NI method) on permanent tree crops without the need for burying the irrigation tubing. The sand tube consists of removing a soil core beneath the emitter and filling the void with coarse sand. A weighing lysimeter was constructed in the laboratory and instrumented to directly measure temporal evaporation …

Light Backscatter Of Milk Products For Transition Sensing Using Optical Fibers, Frederick A. Payne, Czarena L. Crofcheck, Sue E. Nokes, Klat C. Kang

Biosystems and Agricultural Engineering Faculty Publications

Transition sensors are needed, particularly in the dairy industry, for detecting transitions in pipe flow systems from product-to-water or product-to-product (such as from chocolate to vanilla ice cream mix). Transition information is used to automatically sequence valves to minimize product waste. Optical fibers were used to measure light backscatter between 400 and 950 nm as a function of milk concentration in water and milkfat concentration in milk. The normalized response (100% for product and 0% for water) as a function of product concentration in water was approximately logarithmic for skim milk between 400 and 900 nm and approximately linear for …

Optimization Of Solid-State Fermentation Parameters For The Production Of Xylanase By Trichoderma Longibrachiatum On Wheat Bran In A Forced Aeration System, Elizabeth R. Ridder, Sue E. Nokes, Barbara L. Knutson

Biosystems and Agricultural Engineering Faculty Publications

The effect of aeration on the production of xylanase by Trichoderma longibrachiatum on wheat bran in a solid-state fermentation (SSF) system has not been investigated. This study was conducted to investigate the interactive effects of aeration, initial moisture content of the substrate, and depth of the substrate on xylanase activity produced in a tray fermenter. The experiment was conducted as a split plot experiment with factorial treatments and three replications of each treatment combination. The whole plot treatment was aeration rate (0, 2.9, 5.7 L/min/kg bran). Initial moisture content (45, 55, 65% w.b.) and depth of substrate (1.0 and 2.5 …

Runoff From Fescue Plots Treated With Trimec, Cristopher G. Moss, Dwayne R. Edwards, Stephen R. Workman, R. Michael Williams

Biosystems and Agricultural Engineering Faculty Publications

Runoff of herbicides can promote adverse impacts in receiving waters. The objective of this study was to assess the effects of rainfall delay, herbicide application rate, rainfall intensity, and pre-application rainfall on runoff of TRIMEC (a combination of 2,4-D, dicamba, and mecoprop), a herbicide that is commonly used in central Kentucky. The levels of rainfall delay were 0, 2, and 4 d following application; and the levels of herbicide application rate were 0, 0.5, 1 and 2 times the recommended rate. Simulated rainfall was applied at intensities of 64, 102, and 140 mm h^-1; and the depths of …

Modeling Surface And Subsurface Pesticide Transport Under Three Field Conditions Using Przm-3 And Gleams, Robert W. Malone, Richard C. Warner, Stephen R. Workman, Matt E. Byers

Biosystems and Agricultural Engineering Faculty Publications

Contaminant transport models should be evaluated over a wide range of conditions to determine their limitations. The models PRZM and GLEAMS have been evaluated many times, but few studies are available in which predicted movement in runoff and percolate were simultaneously evaluated against field data. Studies of this type are essential because pesticide leaching and runoff are mutually dependent processes. For this reason, PRZM-3 and GLEAMS were evaluated for their ability to predict metribuzin concentrations in runoff, sediment, subsurface soil, and pan lysimeters under three field conditions (yard waste compost amended, no-till, and conventional-till) on a Lowell silt loam soil. …