Automotive Engineering Commons^™

Interface Circuit For A Multiple-Beam Tuning-Fork Gyroscope With High Quality Factors, Ren Wang

Mechanical & Aerospace Engineering Theses & Dissertations

This research work presents the design, theoretical analysis, fabrication, interface electronics, and experimental results of a Silicon-On-Insulator (SOI) based Multiple-Beam Tuning-Fork Gyroscope (MB-TFG). Based on a numerical model of Thermo-Elastic Damping (TED), a Multiple-Beam Tuning-Fork Structure (MB-TFS) is designed with high Quality factors (Qs) in its two operation modes. A comprehensive theoretical analysis of the MB-TFG design is conducted to relate the design parameters to its operation parameters and further performance parameters. In conjunction with a mask that defines the device through trenches to alleviate severe fabrication effect on anchor loss, a simple one-mask fabrication process is employed to implement …

Crash Safety In The Introductory Physics Lab, Daniel Ludwigsen, Janet Brelin-Fornari, Joseph Neal

Mechanical Engineering Presentations And Conference Materials

Crash Safety in the Introductory Physics Lab Abstract In the field of vehicle occupant protection and crash safety, the Deceleration Sled offers researchers a controlled, repeatable, and relatively cost-effective means to test interior parts such as safety restraint systems. The sled can accelerate a 2000 lb payload to achieve a speed of 40 mph before a hydraulically controlled deceleration models the deformation of the vehicle structure during a crash. Understanding the dynamics of the sled and interpreting test results incorporates many of the core concepts of a first course in introductory physics. This application of physics principles is the inspiration …

Understanding Industrial Energy Use Through Lean Energy Analysis, Brian Abels, Franc Server, J. Kelly Kissock, Dawit Ayele

Mechanical and Aerospace Engineering Faculty Publications

Due to rising energy costs and global climate change, many industries seek to improve their energy efficiency. This paper describes a three-step method to analyze utility billing, weather, and production data to understand a company’s energy performance over time. The method uses regression modeling of utility billing data against weather and production data. The regression models are then driven with typical weather and production data to calculate the ‘normal annual consumption’, NAC. These steps are repeated on sequential sets of 12 months of data to generate a series of ‘sliding’ NACs and regression coefficients. The method can quantify successful energy …

Measuring Progress With Normalized Energy Intensity, Nathan Lammers, J. Kelly Kissock, Brian Abels, Franc Server

Mechanical and Aerospace Engineering Faculty Publications

Energy standard ISO 50001 will require industries to quantify improvement in energy intensity to qualify for certification. This paper describes a four-step method to analyze utility billing, weather, and production data to quantify a company's normalized energy intensity over time. The method uses 3-pararameter change-point regression modeling of utility billing data against weather and production data to derive energy signature equations. The energy signature equation is driven by typical weather and production data to calculate the 'normal annual consumption', NAC, and divided by typical production to calculate 'normalized energy intensity' NEI. These steps are repeated on sequential sets of 12 …

Optimizing Compressed Air Storage For Energy Efficiency, Brian Abels, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

Compressed air storage is an important, but often misunderstood, component of compressed air systems. This paper discusses methods to properly size compressed air storage in load-unload systems to avoid short cycling and reduce system energy use. First, key equations relating storage, pressure, and compressed air flow are derived using fundamental thermodynamic relations. Next, these relations are used to calculate the relation between volume of storage and cycle time in load-unload compressors. It is shown that cycle time is minimized when compressed air demand is 50% of compressor capacity. The effect of pressure drop between compressor system and storage on cycle …

Improving Compressed Air Energy Efficiency In Automotive Plants: Practical Examples And Implementation, Nasr Alkadi, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

The automotive industry is the largest industry in the United States in terms of the dollar value of production [1]. U.S. automakers face tremendous pressure from foreign competitors, which have an increasing manufacturing presence in this country. The Big Three North American Original Equipment Manufacturers (OEMs)-General Motors, Ford, and Chrysler-are reacting to declining sales figures and economic strain by working more efficiently and seeking out opportunities to reduce production costs without negatively affecting the production volume or the quality of the product. Successful, cost-effective investment and implementation of the energy efficiency technologies and practices meet the challenge of maintaining the …

An Analysis Of The Manufacturing Process As Related To The Camber Requirement For Brake Pads, Daniel Patrick Midden

Morehead State Theses and Dissertations

A thesis presented to the faculty of the College of Science and Technology at Morehead State University in partial fulfillment of the requirements for the Degree of Master of Science by Daniel Patrick Midden on November 30, 2010.

Simulation And Thermodynamic Analysis Of Extended Expansion On A Concept Rotary Engine Including Its Effects On Fuel Efficiency, Denis Allemant Andre, Matthew James Jensen, Gerald Micklow, James Brenner, Helgevon Helldorff

Mechanical and Civil Engineering Faculty Publications

This paper describes a novel method for extended expansion in a rotary combustion engine running ordinary gasoline. The engine consists of a toroidal-shaped piston that rotates around a drum to expand and evacuate the hot gas. There are several problems with today’s internal combustion (IC) engines. Current IC engines do not always have the necessary internal volume to extract the maximum work possible, and since the whole process of compression, combustion, and expansion happen within the same space, excess heat builds up and increases emissions of nitric oxides and nitrogen dioxide. The proposed solution is to redesign the IC engine …

Stability Analysis, Modeling, Simulation And Experimental Testing Of An Ems Maglev System With Structural Flexibility, Aravind M. Hanasoge

Mechanical & Aerospace Engineering Theses & Dissertations

Vehicle-guideway interaction studies of Magnetically Levitated (Maglev) vehicles indicate that structural flexibility can adversely affect the overall stability and performance of such systems. This is one of the reasons why guideways are generally made very rigid. This in turn leads to increased cost of the overall system since guideway construction forms a significant portion of the overall cost. In this dissertation, the influence of structural flexibility on the stability of Electromagnetic Suspension (EMS) Maglev systems is studied. It is shown how inherently unstable and flexible structure EMS Maglev systems can achieve guaranteed stability by using collocated actuators and sensors, along …

Enhancing Engine Block Quality By Reducing Metal Chips In Porosities - A Case Study, Santosh Kumar Kurella

Morehead State Theses and Dissertations

A thesis presented to the faculty of the College of Science and Technology at Morehead State University in partial fulfillment of the requirements for the Degree of Master of Science by Santosh Kumar Kurella on March 25, 2009.

Energy Efficient Process Heating: Insulation And Thermal Mass, Kevin Carpenter, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

Open tanks and exterior surfaces of process heating equipment lose heat to the surroundings via convection, radiation, and/or evaporation. A practical way of reducing heat loss is by insulating or covering the surfaces. This paper presents methods to quantify heat loss and energy savings from insulating hot surfaces and open tanks. The methods include radiation and evaporation losses, which are ignored by simplified methods. In addition, thermal mass, such as refractory, conveyor and racking equipment, acts as a heat sink and increases heating energy use in process heating applications. This paper presents lumped capacitance and finite-difference methods for estimating heat …

Energy Efficient Process Heating: Managing Air Flow, Kevin Carpenter, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

Much energy is lost through excess air flow in and out of process heating equipment. Energy saving opportunities from managing air flow include minimizing combustion air, preheating combustion air, minimizing ventilation air, and reconfiguring openings to reduce leakage.

This paper identifies these opportunities and presents methods to quantify potential energy savings from implementing these energy-savings measures. Case study examples are used to demonstrate the methods and the potential energy savings.The method for calculating savings from minimizing combustion air accounts for improvement in efficiency from increased combustion temperature and decreased combustion gas mass flow rate.

The method for calculating savings from …

Computational Analysis And Validation Of The Hans Head And Neck Support, Kapil Tyagi

Mechanical & Aerospace Engineering Theses & Dissertations

One of the major causes of racing fatalities is basilar skull fracture from excessive head motions and neck loading in a frontal impact. There are many head/neck restraints available in the market but HANS head and neck support has proved to be the most efficient one in sled testing. This paper evaluates and compares the performance of the HANS device in MAthematical DYnamic MOdel (MADYMO) software with the sled testing. The tests were conducted for the frontal impact motions, with a crash pulse of 45 G's.

The goal of the tests was to evaluate the performance of HANS without the …

An Investigation Of Fuel Consumption During The Warm Up Cycle Of A Gasoline Engine Using 87 Octane Ethanol Blended And Unblended Fuel, Michael Aaron Scott

All-Inclusive List of Electronic Theses and Dissertations

This research investigated fuel consumption during the warm up cycle of a gasoline engine using 87-octane gasoline blended with 0%, 10%, and 20% ethanol. The purpose of this research was to determine ifthere is a significant statistical difference in fuel consumption among the ethanol-gasoline blends controlling for temperature. The experiment identified three properties of ethanol blending: (1) energy (fuel) potential, (2) determination of the speed (time intervals) of the energy consumption within the engine, and (3) indirect effects on coolant temperature. The researcher selected the two-way ANOVA (analysis of variance between variables), covariant, and post hoc to analyze the raw …

Sensitivity Analysis Of Hill Muscle Parameters, Janet Brelin-Fornari, Paras Shah, Mohamed El-Sayed

Mechanical Engineering Presentations And Conference Materials

A computational, rigid body model of a 50^th percentile male head and neck utilizing 15 Hill Muscle pairs is used to study the sensitivity of Hill Muscle Model parameters. A 15g linear acceleration is applied within the transverse plane at the lowest vertebral level of the neck (T1). The resultant linear acceleration of the head is analyzed. In response is minimally affected. The peak accelerations did change, and in the case of varying muscle activation, the peak acceleration changed significantly, 36%. Each of the other parameter variations affected the peak acceleration of the head by less than 5%. Overall, …

Snow Groomer Assembly, Philip J. Quenzi, Russell G. Alger

Michigan Tech Patents

A snow groomer includes a movable platform, a prime mover mounted to the platform and a grooming drum rotatably driven by the prime mover for rotation in a direction opposite the traveling direction of the snow groomer. The grooming drum includes axially spaced apart and radially protruding ribs that extend circumferentially around the drum. The ribs include circumferentially spaced apart apertures and the apertures of each rib are aligned with the apertures of the other ribs. Elongated cutting teeth extend through the apertures of the ribs and have a cross-sectional area that is smaller than the apertures such that the …

Building A Comprehensive Energy Model For Off-Highway Vehicles With Emphasis On Vehicle Thermal Control Systems, Ayhan Zora

Dissertations and Theses @ UNI

Utilizing machine and thermal system simulations (vehicle energy models) can be very helpful for vehicle manufacturing companies to develop a machine with acceptable component temperatures, less heat loads to the vehicle cooling systems, and reduced emissions that will also reduce overall product development cycle.

Energy models of vehicles were developed mostly in the automotive industry, and most of these studies were based on partial energy models.

The aim of this research study was to create a comprehensive energy model for agricultural machinery, which will be a basis for future work on similar products. A tractor model from a Midwest off-road …

Why Toyota And Honda Topped The 2002 J.D. Power Quality Study, Susan Lightle, Kenneth Yale Rosenzweig, John Talbott

Accounting Faculty Publications

Toyota again topped the annual J. D. Power and Associates quality study released in late May of 2002. Toyota scored the highest mark ever with l 07 defects per l 00 vehicles, while Honda came in second with 113 defects. The study was based on responses of approximately 65,000 new car owners queried during their first 90-days of ownership.

These results do not surprise us, as we have been fortunate to make numerous sojourns to the Toyota plant in Georgetown, Kentucky, and observe the manufacturing processes. These trips were normally facilitated by a former Japanese student of ours, Minako Yanke, …

An Under-Hand Steering Wheel Grasp Produces Significant Risk To The Upper Extremity During Airbag Deployment, Patrick J. Atkinson, Prem Hariharan, Shresta Mari-Gowda, Paul Telehowski, Sidney Martin, Jack Van Hoof, Cynthia Bir, Theresa Atkinson

Mechanical Engineering Presentations And Conference Materials

Recent laboratory investigations suggest that a deploying airbag may fracture the forearm. These studies positioned the arm in an overhand grasp placing the forearm over the airbag module. However, there is little published data on how drivers grip the steering wheel and the general proximity of the upper extremity to the airbag module. The objective of the current study was to identify 'real world' upper extremity positions and to correlate these with accident and experimental data. A survey of the National Automotive Sampling System (NASS) for the years 1995-99 revealed an increase in the number of forearm fractures due to …

External Aerodynamics Of Heavy Ground Vehicles: Computations And Wind Tunnel Testing, Ilhan Bayraktar

Mechanical & Aerospace Engineering Theses & Dissertations

Aerodynamic characteristics of a ground vehicle affect vehicle operation in many ways. Aerodynamic drag, lift and side forces have influence on fuel efficiency, vehicle top speed and acceleration performance. In addition, engine cooling, air conditioning, wind noise, visibility, stability and crosswind sensitivity are some other tasks for vehicle aerodynamics. All of these areas benefit from drag reduction and changing the lift force in favor of the operating conditions. This can be achieved by optimization of external body geometry and flow modification devices. Considering the latter, a thorough understanding of the airflow is a prerequisite.

The present study aims to simulate …

A Study Of Muscle Activation In A Mathematical Model Of The Human Head And Neck, Janet Brelin-Fornari, A. Arabyan

Mechanical Engineering Presentations And Conference Materials

A model of the human head and neck that incorporates active and passive muscles is utilized in the analysis of non-impact loading in high “g” environments. The active muscles have the capability to be activated partially and in different combinations.The model is implemented in MADYMO using lumped parameters and Hill muscles. A comparison of simulation results with experimental data, generated by the Naval Biodynamics Laboratory (NBDL) for neck flexion and rebound, shows excellent agreement for a 15g impulsive load.

An Introduction To Web-Based Training For Statistical Process Control (Spc), Richard A. Juel

Graduate Research Papers

John Deere Waterloo Works had been using statistical process control in its manufacturing and assembly operations since the mid-nineteen seventies. Over the years this process had evolved from using hand-written paper control charts to using computer devices to collect data and generate charts. A variety of computer hardware and software products were being used. Training on statistical concepts and use of the various devices had deteriorated to the point that it was no longer a formal process. SPC training passed from one employee to another in the course of break-in to perform a specific job.

A team had been formed …

An Evaluation Of John Deere Waterloo Works Internal Quality System Audit Process With Recommendations For Improving Its Effectiveness, Karl J. Bultsma Sr.

Graduate Research Papers

The objective of this paper is to evaluate the internal quality system audit process at the John Deere Waterloo Works. This evaluation is necessary to identify improvements to ensure continued quality system registration and make the auditing process as efficient and effective as possible for improved business performance.

A Feasibility Study Of Fuel Cell Cogeneration In Industry, Scott B. Phelps, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

Up until now, most of the literature on fuel cell cogeneration describes cogeneration at commercial sites. In this study, a PC25C phosphoric acid fuel cell cogeneration system was designed for an industrial facility and an economic analysis was performed. The US DOE Industrial Assessment Center (IAC) database was examined to determine what industry considers a good investment for energy saving measures. Finally, the results of the cogeneration analysis and database investigation were used to project the conditions in which the PC25C might be accepted by industry.

Analysis of IAC database revealed that energy conservation recommendations with simple paybacks as high …

Application Of Reanalysis Techniques For Pattern Design Of Spot Welds, Young San Kim

Mechanical & Aerospace Engineering Theses & Dissertations

Extensive benchmarking on competitive cars has shown that the durability of vehicles, assembly-induced variations, and assembly cost are directly related to the quality and number of spot welds. On most luxury cars, approximately 4,500 to 5,000 spot welds are found. On less expensive cars, the range is from 3,500 to 4,500. These cars usually inherit more noise, rattles, squeaks, and other quality-related problems. These problems have motivated the search for a new capability to systematically place welds in the most critical areas, with a minimum number of welds for car bodies, while satisfying all performance requirements (e.g., stiffness, stress distribution, …

The Characteristics Of Agile Manufacturing That Can Be Implemented In The Manufacture Of Agricultural Equipment, Irvin L. Wilhelms

Graduate Research Papers

The problem of this study was to determine the characteristics of agile manufacturing and their applicability to a manufacturer of heavy agricultural equipment.

Emissions Studies For A Natural Gas-Fired Internal Combustion Engine, Carlos M. Buitrago

Mechanical & Aerospace Engineering Theses & Dissertations

Since 1991, a University owned truck has been operating with natural gas. In order to improve emissions performance a different fuel management strategy was developed. With the help of Siemens Automotive in Newport News, VA, a liquid fuel injector was modified to handle natural gas. The basic engine was tested to determine the benefits in emissions that the multi-point injection system can have over the single point injection system that had been used previously. Pre-catalyst, raw exhaust-gas data for the more important pollutants were taken and analyzed in both systems under different loads and intake manifold pressures. In addition, to …

A Study Of The Manufacturing Costs Of Grille And Side Screens On John Deere Tractors, John M. Beierschmitt

Graduate Research Papers

The problem discussed in this paper was the development of a process for the manufacture of a new, low cost, quality grille screen that previously had been made on conventional tooling, and now can not be made with the conventional process or tooling. The research comparison in this paper was done to show the financial advantage of this type of tooling.

Laser Doppler Velocimetry Research Of The Blowby Gas Characteristics In An Internal Combustion Engine, Mark Kevin Coffill

Masters Theses

The project was designed to measure a reciprocating engine fluid flow (blowby gases past the piston rings) using a laser doppler velocimeter (LDV). Blowby gases were obtained by introducing compressed air into an engine cylinder (piston held at TDC) to simulate engine combustion pressures. Beginning the proposed research included starting an LDV/reciprocating engine laboratory at Western Michigan University and determining the limits of the measurement devices (LDV system in particular).

The limitations which were found in the LDV system only allowed for limited results of in cylinder optical measurements. The results obtained were for cylinder pressures below 0.6 kPa gauge …

Shape Sensitivity Analysis And Optimization Of Skeletal Structures And Geometrically Nonlinear Solids, Ching-Hung Chuang

Mechanical & Aerospace Engineering Theses & Dissertations

Formulations and computational schemes for shape design sensitivity analysis and optimization have been developed for both skeletal structures and geometrically nonlinear elastic solids. The continuum approach, which is based on the weak variational form of the governing differential equation and the concept of the material derivative, plays a central role in such a development.

In the first part of this work, the eigenvalue and eigenvector sensitivity equations for skeletal structures are derived with respect to configuration variables of joint and support locations. This derivation is done by the domain method as well as the boundary method. The discrete approach for …