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Mechanical and Aerospace Engineering Faculty Research & Creative Works

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Revealing The Effects Of Matrix Behavior On Low-Velocity Impact Response Of Continuous Fiber-Reinforced Thermoplastic Laminates, A. Yudhanto, H. Wafai, G. Lubineau, S. Goutham, M. Mulle, R. Yaldiz, N. Verghese Feb 2019

Revealing The Effects Of Matrix Behavior On Low-Velocity Impact Response Of Continuous Fiber-Reinforced Thermoplastic Laminates, A. Yudhanto, H. Wafai, G. Lubineau, S. Goutham, M. Mulle, R. Yaldiz, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Matrix behavior is expected to widely influence the impact response of composites, but detailed conclusions in the case of thermoplastic laminates are still needed. In this paper, we investigated the effect of using either ductile homopolymer PP or less-ductile impact copolymer PP matrices on the low-velocity impact responses of continuous glass fiber-reinforced polypropylene (PP) laminate. These PP types represent two variants in the same family of thermoplastic matrix. A thorough experimental campaign was first performed to provide the tensile properties (for PP and glass/PP) and fracture toughness (Mode-I and Mode-II, glass/PP only) of the employed materials. Then, low-velocity impact tests …

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In Situ Micro-Scale High-Speed Imaging For Evaluation Of Fracture Propagation And Fracture Toughness Of Thermoplastic Laminates Subjected To Impact, H. Wafai, A. Yudhanto, G. Lubineau, M. Mulle, T. Alghamdi, S. T. Thoroddsen, R. Yaldiz, N. Verghese Feb 2019

In Situ Micro-Scale High-Speed Imaging For Evaluation Of Fracture Propagation And Fracture Toughness Of Thermoplastic Laminates Subjected To Impact, H. Wafai, A. Yudhanto, G. Lubineau, M. Mulle, T. Alghamdi, S. T. Thoroddsen, R. Yaldiz, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Measuring parameters related to each damage mode of composites subjected to impact is very challenging because of the complex damage phenomenology. Here, we developed an experimental methodology for evaluating the micro-scale fracture characteristics of two principal damage modes, i.e., transverse crack and delamination, and providing the corresponding fracture toughness. We demonstrated the capability of the method by comparing and providing additional insights about two materials, namely homopolymer-based (ductile) and copolymer-based (less-ductile) glass/polypropylene thermoplastic composites. We found that (i) transverse crack behavior of both composites is similar as indicated by a small difference in their fracture toughness, (ii) delamination growth in …

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Influence Of Process-Induced Shrinkage And Annealing On The Thermomechanical Behavior Of Glass Fiber-Reinforced Polypropylene, M. Mulle, H. Wafai, A. Yudhanto, G. Lubineau, R. Yaldiz, W. Schijve, N. Verghese Jan 2019

Influence Of Process-Induced Shrinkage And Annealing On The Thermomechanical Behavior Of Glass Fiber-Reinforced Polypropylene, M. Mulle, H. Wafai, A. Yudhanto, G. Lubineau, R. Yaldiz, W. Schijve, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We investigate the influence of process-induced shrinkage and subsequent annealing on the thermomechanical behavior of unidirectional laminates made of continuous glass fiber-reinforced polypropylene (GFPP). We use two different industrial lamination processes: static hot-presses (SHP), and double-belt press (DBP) that are characterized by different cooling rates and pressure levels and most importantly, by the use of a closed mold in the case of SHP manufacturing. We measure the longitudinal and transverse shrinkage during the manufacturing and annealing processes using embedded fiber Bragg gratings (FBGs). The SHP molding reveals much lower induced shrinkage in GFPP as compared to the DBP process, although …

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Real-Time Electrical Impedance Monitoring Of Carbon Fiber-Reinforced Polymer Laminates Undergoing Quasi-Static Indentation, Khaled Almuhammadi, Arief Yudhanto, Gilles Lubineau Jan 2019

Real-Time Electrical Impedance Monitoring Of Carbon Fiber-Reinforced Polymer Laminates Undergoing Quasi-Static Indentation, Khaled Almuhammadi, Arief Yudhanto, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laminated composites are vulnerable to damage from out-of-plane loading, particularly impact loading, and the incurred damage is often only detected by evaluating the post-impact condition of the composites. Real-time monitoring techniques are desirable for early detection of damage. Utilizing changes in the electrical properties of composites to track incurred damage is promising, but the interpretation of such measurements is still challenging. Here, an electro-mechanical system is introduced to understand how well we could detect mechanical degradation in carbon-fiber-reinforced polymer (CFRP) plates undergoing a quasi-static indentation (QSI) test, which is representative of an impact load. The system measures the in situ, …

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An Experimental Approach That Assesses In-Situ Micro-Scale Damage Mechanisms And Fracture Toughness In Thermoplastic Laminates Under Out-Of-Plane Loading, H. Wafai, A. Yudhanto, G. Lubineau, R. Yaldiz, N. Verghese Jan 2019

An Experimental Approach That Assesses In-Situ Micro-Scale Damage Mechanisms And Fracture Toughness In Thermoplastic Laminates Under Out-Of-Plane Loading, H. Wafai, A. Yudhanto, G. Lubineau, R. Yaldiz, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Studying the response of laminated composites under out-of-plane loading routinely involves mechanical tests, such as quasi-static indentation or impact. The phenomenology during these tests is so complex that it is difficult to identify different material properties related to each failure mechanism (damage mode). We aim at providing an experimental approach, which is practical and fast, for assessing the in-situ micro-scale damage mechanism and extracting the fracture toughness in thermoplastic laminates under out-of-plane loading. To this end, we developed a dedicated, micro-scale, three-point bending (micro-3PB) test fitted inside a scanning electron microscope (SEM). In a single experiment, we were able: (i) …

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Model-Assisted Probability Of Detection Of Flaws In Aluminum Blocks Using Polynomial Chaos Expansions, Xiaosong Du, Leifur Leifsson, Robert Grandin, William Meeker, Ronald Roberts, Jiming Song Apr 2018

Model-Assisted Probability Of Detection Of Flaws In Aluminum Blocks Using Polynomial Chaos Expansions, Xiaosong Du, Leifur Leifsson, Robert Grandin, William Meeker, Ronald Roberts, Jiming Song

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Probability of detection (POD) is widely used for measuring reliability of nondestructive testing (NDT) systems. Typically, POD is determined experimentally, while it can be enhanced by utilizing physics-based computational models in combination with model-assisted POD (MAPOD) methods. With the development of advanced physics-based methods, such as ultrasonic NDT testing, the empirical information, needed for POD methods, can be reduced. However, performing accurate numerical simulations can be prohibitively time-consuming, especially as part of stochastic analysis. In this work, stochastic surrogate models for computational physics-based measurement simulations are developed for cost savings of MAPOD methods while simultaneously ensuring sufficient accuracy. The stochastic …

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Characterizing The Influence Of Matrix Ductility On Damage Phenomenology In Continuous Fiber-Reinforced Thermoplastic Laminates Undergoing Quasi-Static Indentation, A. Yudhanto, H. Wafai, G. Lubineau, R. Yaldiz, N. Verghese Feb 2018

Characterizing The Influence Of Matrix Ductility On Damage Phenomenology In Continuous Fiber-Reinforced Thermoplastic Laminates Undergoing Quasi-Static Indentation, A. Yudhanto, H. Wafai, G. Lubineau, R. Yaldiz, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology of thermoplastic composites. This paper focuses on the effect of matrix ductility on the out-of-plane properties of thermoplastic composites, which was studied through quasi-static indentation (QSI) test that may represent impact problem albeit the speed difference. We evaluated continuous glass-fiber reinforced polypropylene thermoplastic composites (GFPP), and selected homopolymer PP and copolymer PP that represent ductile and less ductile matrices, respectively. Several cross-ply laminates were …

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The Effect Of Z-Binding Yarns On The Electrical Properties Of 3d Woven Composites, Mohamed Nasr Saleh, Arief Yudhanto, Gilles Lubineau, Constantinos Soutis Dec 2017

The Effect Of Z-Binding Yarns On The Electrical Properties Of 3d Woven Composites, Mohamed Nasr Saleh, Arief Yudhanto, Gilles Lubineau, Constantinos Soutis

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electrical resistance monitoring (ERM) has been used to study the effect of the z-binding yarns on the initial electrical resistance (ER) and its change of three architectures of 3D woven carbon fiber composites namely (orthogonal "ORT", layer-to-layer "LTL" and angle interlock "AI") when tested in tension. Specimens are loaded in on-axis "warp" and off-axis "45°" directions. In situ ERM is achieved using the four-probe technique. Monotonic and cyclic "load/unload" tests are performed to investigate the effect of piezo-resistivity and residual plasticity on resistance variation. The resistance increases for the off-axis loaded specimens (∼90%) is found to be higher than that …

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Identifying Design Parameters Controlling Damage Behaviors Of Continuous Fiber-Reinforced Thermoplastic Composites Using Micromechanics As A Virtual Testing Tool, Ditho Pulungan, Gilles Lubineau, Arief Yudhanto, Recep Yaldiz, Warden Schijve Jun 2017

Identifying Design Parameters Controlling Damage Behaviors Of Continuous Fiber-Reinforced Thermoplastic Composites Using Micromechanics As A Virtual Testing Tool, Ditho Pulungan, Gilles Lubineau, Arief Yudhanto, Recep Yaldiz, Warden Schijve

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, we propose a micromechanical approach to predict damage mechanisms and their interactions in glass fibers/polypropylene thermoplastic composites. First, a representative volume element (RVE) of such materials was rigorously determined using a geometrical two-point probability function and the eigenvalue stabilization of homogenized elastic tensor obtained by Hill–Mandel kinematic homogenization. Next, the 3D finite element models of the RVE were developed accordingly. The fibers were modeled with an isotropic linear elastic material. The matrix was modeled with an isotropic linear elastic, rate-independent hyperbolic Drucker–Prager plasticity coupled with a ductile damage model that is able to show pressure dependency of …

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Investigating The Potential Of Using Off-Axis 3d Woven Composites In Composite Joints’ Applications, Mohamed Nasr Saleh, Ying Wang, Arief Yudhanto, Adam Joesbury, Prasad Potluri, Gilles Lubineau, Constantinos Soutis Apr 2017

Investigating The Potential Of Using Off-Axis 3d Woven Composites In Composite Joints’ Applications, Mohamed Nasr Saleh, Ying Wang, Arief Yudhanto, Adam Joesbury, Prasad Potluri, Gilles Lubineau, Constantinos Soutis

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The effect of circular notch has been evaluated for three different architectures of three-dimensional (3D) carbon fiber woven composites (orthogonal, ORT; layer-to-layer, LTL; angle interlock, AI) through open-hole quasi-static tension and double-lap bearing strength tests in the off-axis (45°) direction. Damage characterization is monitored using Digital Image correlation (DIC) for open-hole testing and X-ray Computed Tomography (CT) for double-lap bearing strength test. The off-axis notched 3D woven composites exhibit minor reduction (less than 10 %) of the notched strength compared to the un-notched strength. DIC strain contour clearly show stress/strain localization regions around the hole periphery and stress/strain redistribution away …

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Effects Of The Cooling Rate On The Shear Behavior Of Continuous Glass Fiber/Impact Polypropylene Composites (Gf-Ipp), H. Wafai, G. Lubineau, A. Yudhanto, M. Mulle, W. Schijve, N. Verghese Dec 2016

Effects Of The Cooling Rate On The Shear Behavior Of Continuous Glass Fiber/Impact Polypropylene Composites (Gf-Ipp), H. Wafai, G. Lubineau, A. Yudhanto, M. Mulle, W. Schijve, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fiber-reinforced composites with improved dissipation of energy during impact loading have recently been developed based on a polypropylene copolymer commonly called impact polypropylene (IPP). Composites made of IPP reinforced with glass fibers (GF) are particularly attractive to the automotive industry due to their low cost and good impact resistance. In such composites, the cooling rate varies depending on processing techniques and manufacturing choices. Here, we study the effects of the cooling rate of GF-IPP composites on shear behavior, which is critical in impact applications, using [±45]s monotonic and cyclic (load/unload) tensile specimens. The specimens were manufactured under a wide range …

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Characterising The Loading Direction Sensitivity Of 3d Woven Composites: Effect Of Z-Binder Architecture, Mohamed Nasr Saleh, Arief Yudhanto, Prasad Potluri, Gilles Lubineau, Constantinos Soutis Nov 2016

Characterising The Loading Direction Sensitivity Of 3d Woven Composites: Effect Of Z-Binder Architecture, Mohamed Nasr Saleh, Arief Yudhanto, Prasad Potluri, Gilles Lubineau, Constantinos Soutis

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Three different architectures of 3D carbon fiber woven composites (orthogonal, ORT; layer-to-layer, LTL; angle interlock, AI) were tested in quasi-static uniaxial tension. Mechanical tests (tensile in on-axis of warp and weft directions as well as 45° off-axis) were carried out with the aim to study the loading direction sensitivity of these 3D woven composites. The z-binder architecture (the through-thickness reinforcement) has an effect on void content, directional fiber volume fraction, mechanical properties (on-axis and off-axis), failure mechanisms, energy absorption and fiber rotation angle in off-axis tested specimens. Out of all the examined architectures, 3D orthogonal woven composites (ORT) demonstrated a …

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Process Monitoring Of Glass Reinforced Polypropylene Laminates Using Fiber Bragg Gratings, M. Mulle, H. Wafai, A. Yudhanto, G. Lubineau, R. Yaldiz, W. Schijve, N. Verghese Feb 2016

Process Monitoring Of Glass Reinforced Polypropylene Laminates Using Fiber Bragg Gratings, M. Mulle, H. Wafai, A. Yudhanto, G. Lubineau, R. Yaldiz, W. Schijve, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hot-press molding of glass-fiber-reinforced polypropylene (GFPP) laminates was monitored using longitudinally and transversely embedded fiber Bragg gratings (FBGs) at different locations in unidirectional laminates. The optical sensors proved to efficiently characterize some material properties; for example, strain variations could be related physical change of the laminate, revealing key transition points such as the onset of melt or solidification. These results were confirmed through some comparison with traditional techniques such as differential scanning calorimetry. After the GFPP plate was released from the mold, residual strains were estimated. Because cooling rate is an important process parameter in thermoplastics, affecting crystallinity and ultimately …

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Damage Characteristics In 3d Stitched Composites With Various Stitch Parameters Under In-Plane Tension, Arief Yudhanto, Gilles Lubineau, Isaac Aguilar Ventura, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi Jan 2015

Damage Characteristics In 3d Stitched Composites With Various Stitch Parameters Under In-Plane Tension, Arief Yudhanto, Gilles Lubineau, Isaac Aguilar Ventura, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Three-dimensional (3D) reinforcement by stitching is effective in improving the impact resistance of composites. Stitching, however, adversely affects the composite's in-plane mechanical responses, and alters its damage mechanisms due to stitch-induced irregularities. We experimentally investigate the effect of two important stitch parameters, stitch density and thread diameter, on the damage characteristics of 3D stitched multidirectional composites under in-plane tension using X-ray radiography, X-ray micro-computed tomography and digital image correlation (DIC). Our study shows that composites stitched with thicker thread exhibit improved tensile strength due to effective hindrance of edge-delamination. We also found that stitch thread affects damage behaviors. A higher …

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A Novel Asymptotic Expansion Homogenization Analysis For 3-D Composite With Relieved Periodicity In The Thickness Direction, Muhammad Ridlo Erdata Nasution, Naoyuki Watanabe, Atsushi Kondo, Arief Yudhanto Jun 2014

A Novel Asymptotic Expansion Homogenization Analysis For 3-D Composite With Relieved Periodicity In The Thickness Direction, Muhammad Ridlo Erdata Nasution, Naoyuki Watanabe, Atsushi Kondo, Arief Yudhanto

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A new asymptotic expansion homogenization analysis is proposed to analyze 3-D composite in which thermomechanical and finite thickness effects are considered. Finite thickness effect is captured by relieving periodic boundary condition at the top and bottom of unit-cell surfaces. The mathematical treatment yields that only 2-D periodicity (i.e. in in-plane directions) is taken into account. A unit-cell representing the whole thickness of 3-D composite is built to facilitate the present method. The equivalent in-plane thermomechanical properties of 3-D orthogonal interlock composites are calculated by present method, and the results are compared with those obtained by standard homogenization method (with 3-D …

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Effect Of Stitch Density On Fatigue Characteristics And Damage Mechanisms Of Stitched Carbon/Epoxy Composites, Arief Yudhanto, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi May 2014

Effect Of Stitch Density On Fatigue Characteristics And Damage Mechanisms Of Stitched Carbon/Epoxy Composites, Arief Yudhanto, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The effect of stitch density (SD) on fatigue life, stiffness degradation and fatigue damage mechanisms in carbon/epoxy (T800SC/XNRH6813) stitched using Vectran thread is presented in this paper. Moderately stitched composite (SD = 0.028/mm2; 'stitched 6 x 6') and densely stitched composite (SD = 0.111/mm2; 'stitched 3 x 3') are tested and compared with composite without stitch thread (SD = 0.0; 'unstitched'). The experiments show that the fatigue life of stitched 3 x 3 is moderately better than that of unstitched and stitched 6 x 6. Stitched 3 x 3 pattern is also able to postpone the …

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Thermomechanical Properties And Stress Analysis Of 3-D Textile Composites By Asymptotic Expansion Homogenization Method, Muhammad Ridlo Erdata Nasution, Naoyuki Watanabe, Atsushi Kondo, Arief Yudhanto Jan 2014

Thermomechanical Properties And Stress Analysis Of 3-D Textile Composites By Asymptotic Expansion Homogenization Method, Muhammad Ridlo Erdata Nasution, Naoyuki Watanabe, Atsushi Kondo, Arief Yudhanto

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper formulates asymptotic expansion homogenization method for the analysis of 3-D composites whereby thermomechanical effects are considered. The equivalent thermomechanical properties, viz. elastic constants and coefficient of thermal expansion, of 3-D orthogonal interlock composites are obtained based on a unit-cell derived from the optical microscopy observation. The Young's modulus and Poisson's ratio obtained from the analysis are compared with those obtained by experiments. The results show a good agreement especially for the Young's modulus. Localization analysis based on the present formulation is also presented to assess the stresses within the constituents of 3-D composites (fiber tows and resin region) …

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Compression Properties And Damage Mechanisms Of Stitched Carbon/Epoxy Composites, Arief Yudhanto, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi Sep 2013

Compression Properties And Damage Mechanisms Of Stitched Carbon/Epoxy Composites, Arief Yudhanto, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The effect of stitching on compression properties and damage mechanisms of carbon/epoxy composites is experimentally investigated. The waviness angle of load-bearing tows is also measured in both in-plane and out-of-plane directions, and a correlation is made between compression strength and the waviness angle. It is found that stitching generally reduces the compression strength of carbon/epoxy composites of up to 16%. The average compression strength has a stronger correlation with the in-plane waviness angle rather than the out-of-plane one. A comparative damage assessment, which studies the initiation, progression and final failure in stitched and unstitched composites under axial compression, reveals that …

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Effect Of Stitch Density On Tensile Properties And Damage Mechanisms Of Stitched Carbon/Epoxy Composites, Arief Yudhanto, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi Jan 2013

Effect Of Stitch Density On Tensile Properties And Damage Mechanisms Of Stitched Carbon/Epoxy Composites, Arief Yudhanto, Naoyuki Watanabe, Yutaka Iwahori, Hikaru Hoshi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Experimental investigation is performed to study tensile properties, damage initiation and development in stitched carbon/epoxy composites subjected to tensile loading. T800SC-24kf dry preforms with tow orientation of [+45/90/-45/02/+45/902/-45/0]s are stitched using 200 denier Vectran® thread. Modified-lock stitch pattern is adopted, and stitch density is varied, viz. moderate density (stitched 6 x 6: stitch density = 2.8 cm-2) and high density (stitched 3 x 3: stitch density = 11.1 cm-2). The stitched preforms are then infiltrated by epoxy XNR/H6813 using resin transfer molding process. Tensile test is conducted to obtain in-plane mechanical properties (tensile strength, failure strain, tensile modulus and Poisson's …

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Investigation Of Soft Failure Of Small Form Factor Hdd Under Forced Vibration, K. T. Chua, A. Yudhanto, E. H. Ong, J. Q. Mou Dec 2006

Investigation Of Soft Failure Of Small Form Factor Hdd Under Forced Vibration, K. T. Chua, A. Yudhanto, E. H. Ong, J. Q. Mou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

As small form factor hard disk drives (HDD) are increasingly used in portable consumer devices, the performance of the HDD in daily activity is highly concerned. In this paper, the soft failure of the hard disk drive under forced vibration is investigated. To investigate the cause of the soft failure, experimental frequency analysis was conducted. Modal analysis of HDD was completed by experiment and verified by FEM simulations and the result was compared to the frequency response result. Studies show that the vibration modes of head suspension assembly (HSA) and disk platter at higher resonant frequencies do not directly relate …

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