Propulsion and Power Commons^™

Methodologies And Applications Of Precision Shot Peening To Hole Or Slot Geometry, James C. Hoffman

15th International Conference on Shot Peening

Shot peening, a commonly used method of fatigue and surface enhancement, is a critical process in many of the components in the aerospace industry. When it comes to small holes and/or slot geometries in these components, the process can become a challenge when these features are smaller than a conventional size Almen strip. In these cases, a decision must be made about how to process this type of geometry. Oftentimes, the method to apply the shot peen process is already defined in a process specification or part print so we must adhere to that method. If a method is not …

Improving Fatigue Strength And Life Of Single Crystal Cmsx-4, Jochen Peter Fuhr, Lloyd Hackel, Nicolau I. Morar, Noah Holtham, Keivan Davami, Montu Sharma, Rajkumar Roy

15th International Conference on Shot Peening

The deep penetration of laser peening (LP) and retention of residual stress at high temperature by LP is significant in improving fatigue life and strength of superalloys exposed to high temperature and corrosion. Single crystal CMSX-4, was evaluated for stress relaxation and both fatigue life and fatigue strength of material that was LP-treated compared to non-LP and shot-peened (SP) specimens. LP was done with multiple layers using a 20 J/pulse laser where the laser high energy enabled using a 5 mm spot size on the metal surface. Stress measurements by the slitting technique showed the plastic penetration depth exceeded SP …

A Test Rig For An Aircraft Propeller Powered By Battery Motor, C. M. Vigneswaran, J. Induja, K. S. Bharath, M. J. Spoorthi, R. Chethana

Journal of Aviation Technology and Engineering

The propeller test rig is a crucial component in aeronautical engineering that plays a vital role in the development, testing, and optimization of propeller systems for aircraft. This research outlines the design, development, and performance evaluation of a state-of- the- art propeller test rig developed for research and testing purposes. The primary objective of this project is to enhance the understanding of propeller dynamics and efficiency, leading to the improvement of aircraft propulsion systems. The test rig provides a controlled environment to evaluate and compare multiple propeller designs, aiding engineers in making informed decisions during the design process. An advanced …

Performance Evaluation And Thermal Management Solutions For A Sustainable Microsized Hydrogen-Powered Turbo-Shaft Engine, Nikolai Baranov

Discovery Undergraduate Interdisciplinary Research Internship

Analyzing the aerospace and automotive industries, there is a transition to sustainable energy generation. Aiming to bridge industrial emissions with the worldwide net zero goal by 2050, one widely considered solution for long-range drones and small aircraft is compact turbo-shaft engines combusting clean hydrogen gas to produce shaft work. The small size and energy-dense fuel allow for a universal powerplant with high specific power output that fits a wide variety of existing solutions. One such micro-sized turboshaft internal combustion engine was created to test the potential power output, thermal management, and combustor optimization of the existing stainless steel assembly. The …

Keeping Your Library Relevant For Your Users- Engine Parts Petting Zoo, Gabriele Hysong

Midwest Business Librarian Summit (MBLS)

As corporate libraries are downsized or even closed how do information professionals keep their libraries relevant?

Experimental Evaluation Of A Krypton Propellant Arrangement In A T-100-3 Hall-Effect Thruster, Adam Patel, Javier Cortina Fernandez, Justin Chow, Osvaldo Alejandro Martin, Alexey Shashurin

The Summer Undergraduate Research Fellowship (SURF) Symposium

Stationary Hall thrusters are electric, moderate-specific impulse propulsion systems developed in Russia. These devices manipulate electric and magnetic fields to expel ionized gas (plasma) components, resulting in thrust. The success of Hall-effect engines in USSR satellite-transfer missions quickly sparked western interest in the design. Extensive government and academic study commenced shortly after the dissolution of the Soviet Union, when the technology was made available to the United States. The common SPT-100 model was the primary subject of such studies. Unfortunately, limited literature exists for rare and uncommon Hall thruster models. The T-100-3 stationary plasma thruster suffers from this gap; few …

Additive Manufacturing Of High Solids Loading Hybrid Rocket Fuel Grains, Stephen P. Johnson, Michael Baier, Ibrahim E. Gunduz, Steven F. Son

The Summer Undergraduate Research Fellowship (SURF) Symposium

Hybrid rocket motors offer many of the benefits of both liquid and solid rocket systems. Like liquid engines, hybrid rocket motors are able to be throttled, can be stopped and restarted, and are safer than solid rocket motors since the fuel and oxidizer are in different physical states. Hybrid rocket motors are similar to solid motors in that they are relatively simple and have a high density-specific impulse. One of the major drawbacks of hybrid rocket motors is a slower burning rate than solid rocket motors. Complex port geometries provide greater burning surface area to compensate for lower burning rates …

Operation Of The T-100 Hall Effect Thruster, Glynn Smith, Omar Dary, Alexey Shashurin

The Summer Undergraduate Research Fellowship (SURF) Symposium

The introduction of Hall Effect Thrusters from the former Soviet Union to the United States generated considerable interest in using the propulsion system aboard Western spacecraft. The established programs evaluated the SPT-100, and TAL-55 Hall Effect Thrusters for efficiency, lifetime, and performance characteristics. The T-100 model garnered only minor interest during this time compared with the same generation counterparts, the SPT-100, and TAL-55. This gap in knowledge on the efficiency, and performance of the T-100 warrants investigation into the design, and operation of the thruster. Operational characteristics will be measured on a restored T-100 Hall Thruster, using argon as a …

Assessment Of High Cycle Fatigue Crack Growth Under Different Stages Based On Crystal Plasticity Modeling, Duoqi Shi, Shiwei Han, Xiaoguang Yang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Estimation Of Performance Airspeeds For High-Bypass Turbofans Equipped Transport-Category Airplanes, Nihad E. Daidzic

Journal of Aviation Technology and Engineering

Conventional Mach-independent subsonic drag polar does not replicate the real airplane drag characteristics exactly and especially not in the drag-divergence region due to shock-induced transonic wave drag. High-bypass turbofan thrust is a complicated function of many parameters that eludes accurate predictions for the entire operating envelope and must be experimentally verified. Fuel laws are also complicated functions of many parameters which make optimization and economic analysis difficult and uncertain in the conceptual design phase. Nevertheless, mathematical models and predictions have its important place in aircraft development, design, and optimization. In this work, airspeed-dependent turbofan thrust and the new fuel-law model …

Assessment Of Critical Technologies For Gas Turbine Engines Using Numerical Tools, Vinicius Pessoa Mapelli, Guillermo Paniagua, Jorge Sousa

The Summer Undergraduate Research Fellowship (SURF) Symposium

In 2014 gas turbine engine has reached a market value of 82.5 billion dollars, of which 59.5% are related to aircraft propulsion. The continuous market expansion attracts more and more the interest of researchers and industries towards the development of accurate numerical techniques to model thermodynamically the entire engine. This practice allows a performance and optimization analysis before the actual experimental testing, reducing the time and required investment in the design of a new engine. In this paper, a recently developed open source numerical tool named “Toolbox for the Modeling and Analysis of Thermodynamic Systems” (T-MATS) is used to assess …

High Pressure Combustion And Supersonic Jet Ignition For H2/Air, Michael G. Woodworth, Sayan Biswas, Li Qiao

The Summer Undergraduate Research Fellowship (SURF) Symposium

There are many incentives to increase the fuel efficiency of combustion processes. This paper looks at two available options to achieve this goal. The former aims to develop an experimental method that can analyze combustion at extremely high pressures to improve the understanding of high pressure H2/air combustion. Experimental data has been lacking a suitable combustion diagnostic to visualize high pressure combustion processes, making it difficult to improve the process. Improvement of x-ray diffraction tomography in a windowless combustor makes it possible to see flame propagation at high pressure. The procedure and chamber are still in the design phase, yet …

Altered Combustion Characteristics Of Aluminum Fuels Through Low-Level Fluoropolymer Inclusions With And Without In Situ Nanoaluminum., Courtney K. Murphy, Brandon Terry, Steven F. Son

The Summer Undergraduate Research Fellowship (SURF) Symposium

Aluminum inclusions have been widely used to increase the specific impulse of solid rocket propellant. However, issues arise with the addition of aluminum in the form of agglomeration, which can cause kinetic and thermal losses (i.e., two-phase flow losses) through the nozzle, which can reduce motor performance by as much as 10%. Reduction of agglomerate size may reduce the effect of two-phase flow losses. Polytetrafluoroethylene (PTFE or Teflon^TM) inclusions into aluminum via mechanical activation (MA, milling) have been shown to produce a smaller coarse agglomerate size due to microexplosion of the composite particles at the propellant surface. Perflouroalkoxy …

A Contribution Toward Better Understanding Of Overbanking Tendency In Fixed-Wing Aircraft, Nihad E. Daidzic

Journal of Aviation Technology and Engineering

The phenomenon of overbanking tendency for a rigid-body, fixed-wing aircraft is investigated. Overbanking tendency is defined as a spontaneous, unbalanced rolling moment that keeps increasing an airplane’s bank angle in steep turns and must be arrested by opposite aileron action. As stated by the Federal Aviation Administration, the overbanking tendency may lead to a loss of control, especially in instrument meteorological conditions. It was found in this study that the speed differential over wing halves in horizontal turns indeed creates a rolling moment that achieves maximum values for bank angles between 45 and 55 degrees. However, this induced rolling moment …

Investigation Of Condensed And Early Stage Gas Phase Hypergolic Reactions, Jacob Daniel Dennis

Open Access Dissertations

Traditional hypergolic propellant combinations, such as those used on the space shuttle orbital maneuvering system first flown in 1981, feature hydrazine based fuels and nitrogen tetroxide (NTO) based oxidizers. Despite the long history of hypergolic propellant implementation, the processes that govern hypergolic ignition are not well understood. In order to achieve ignition, condensed phase fuel and oxidizer must undergo simultaneous physical mixing and chemical reaction. This process generates heat, intermediate condensed phase species, and gas phase species, which then may continue to react and generate more heat until ignition is achieved. The process is not well understood because condensed and …

Microthruster Fabrication And Characterization: In Search Of The Optimal Nozzle Geometry For Microscale Rocket Engines, Katherine L. Fowee, Alina Alexeenko

The Summer Undergraduate Research Fellowship (SURF) Symposium

A major consideration in microsatellite design is the engineering of micropropulsion systems that can deliver the required thrust efficiently with tight restrictions on space, weight, and power. Cold gas thrusters are one solution to the demand for smaller propulsion systems to accommodate the advancements in technology that have allowed for a reduction in the size and thus the cost of satellites. While much research has been done in understanding the flow regimes within these microthrusters, there is a need to understand how different nozzle designs affect microthruster performance. This requires that experimental data be collected on varying nozzles shapes (orifices, …

Advanced Visualization Techniques Of Hot-Jet Combustion Of Lean And Ultra-Lean Substances, Timothy I. Machin, Li Qiao

The Summer Undergraduate Research Fellowship (SURF) Symposium

Research has been conducted on ignition of natural gas as a potential replacement for fossil fuels. A reason natural gas is not widely used and adapted is because of the harmful emissions created when combusted in rich mixtures, but if the gas can be burned at a lean or ultra-lean equivalence ratio, these emissions can be reduced or even eliminated. One method of burning lean and ultra-lean substances is by use of hot-jet ignition. This method ignites the substance near its combustion temperature, reducing the harmful emissions. This method is not yet fully understood, and so research must be done …

Testing Of Gelled And Neat Hypergolic Propellants, Bhuvi Swarna Nirudhoddi, Timothee Pourpoint

The Summer Undergraduate Research Fellowship (SURF) Symposium

Hypergolic propellants (hypergols) are propellants that ignite shortly after contact. They omit the requirement of an ignition system, making hypergolic engines simple, reliable and capable of being throttled several times. These advantages make them desirable for deep space missions. However, the applications are severely limited by their toxicity and reactivity. In an effort to increase the safety of manufacturing, shipping, and storing, these propellants can be combined with different gelling agents. The focus of this project is to build an optically accessible combustion chamber pressurized at 200 psi to compare the performance of gelled and neat Monomethyl Hydrazine (MMH) and …

Comparison Of Best Economy And Best Power Mixture Settings In The Purdue University Training Fleet, Charles G. Chrisman

Purdue Polytechnic Directed Projects

Purdue University operates a fleet of Cirrus SR20s as training aircraft. Standard operating procedures for the cruise portion of cross country training flights call for 65% power with a best power mixture, also called rich of peak, as opposed to a best economy setting, also called lean of peak. Previous work demonstrated that fuel consumption rates, cylinder head temperatures, and true airspeeds are lower when best economy is employed compared to best power for the same power output. This study confirmed that best economy is associated with a lower fuel consumption rate and lower cylinder head temperatures but was unable …

Comparison Of Turbine Engine Test Cell Airborne Nanoparticle Count Versus Ambient Background Particle Count, Ryne Larowe

Purdue Polytechnic Directed Projects

With the establishment of the National Test Facility for Aerospace Fuels and Propulsion at Purdue University in October of 2009, new equipment has been acquired to measure and classify exhaust emissions. This facility utilizes the Honeywell F109 turbofan and Pratt & Whitney PT-6 turboprop engine test cells to analyze the emissions and engine operation of new alternative aviation fuels. This observational study investigates what, if any difference there is in the amount of ambient residual Particulate Matter (PM) in the turbofan engine test cell when compared to ambient particle count associated with the Purdue University Airport (KLAF) property. The project …

Electric Motor & Power Source Selection For Small Aircraft Propulsion, Jeremy Fehrenbacher, David L. Stanley, Mary E. Johnson Dr., Jeffrey Honchell

Purdue Polytechnic Directed Projects

The research conducted in this project is on electrical propulsion in aviation. A Cessna 172K aircraft with a Lycoming O-320-E2D piston engine serves as a baseline measurement. Investigation of the components required for electrical flight is performed, and components are selected based on market availability and operational performance criteria.

This research focuses on electrical propulsion in the aviation industry, and is tailored to aircraft within the General Aviation sector leading to the following research question: Can current electric motor and battery technologies conceptually support flight operations for a Cessna 172K in terms of aircraft performance criteria?

The results explore the …