Aerospace Engineering Commons^™

Micro-Nozzle Simulation And Test For An Electrothermal Plasma Thruster, Tyler J. Croteau

Master's Theses

With an increased demand in Cube Satellite (CubeSat) development for low cost science and exploration missions, a push for the development of micro-propulsion technology has emerged, which seeks to increase CubeSat capabilities for novel mission concepts. One type of micro-propulsion system currently under development, known as Pocket Rocket, is an electrothermal plasma micro-thruster.

Pocket Rocket uses a capacitively coupled plasma, generated by radio-frequency, in order to provide neutral gas heating via ion-neutral collisions within a gas discharge tube. When compared to a cold-gas thruster of similar size, this gas heating mechanism allows Pocket Rocket to increase the exit thermal velocity …

Additively-Manufactured Hybrid Rocket Consumable Structure For Cubesat Propulsion, Britany L. Chamberlain

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Three-dimensional, additive printing has emerged as an exciting new technology for the design and manufacture of small spacecraft systems. Using 3-D printed thermoplastic materials, hybrid rocket fuel grains can be printed with nearly any cross-sectional shape, and embedded cavities are easily achieved. Applying this technology to print fuel materials directly into a CubeSat frame results in an efficient, cost-effective alternative to existing CubeSat propulsion systems. Different 3-D printed materials and geometries were evaluated for their performance as propellants and as structural elements. Prototype "thrust columns" with embedded fuel ports were printed from a combination of acrylonitrile utadiene styrene (ABS) and …

Dielectrophoretic Nanoparticle Propellant Injection With Plasmonic Acceleration, Jaykob Maser, Joshua Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We describe the concept of a dielectrophoretic propellant injector and its inclusion in a plasmonic-based, small-satellite propulsion system. Thrust is achieved by applying a plasmon generated non-uniform electromagnetic field, and corresponding dielectrophoretic force, to net-neutral nanoparticles.

Thermal Modelling And Validation Of Heat Profiles In An Rf Plasma Micro-Thruster, Alec Sean Henken

Master's Theses

The need and demand for propulsion devices on nanosatellites has grown over the last decade due to interest in expanding nanosatellite mission abilities, such as attitude control, station-keeping, and collision avoidance. One potential micro-propulsion device suitable for nanosatellites is an electrothermal plasma thruster called Pocket Rocket. Pocket Rocket is a low-power, low-cost propulsion platform specifically designed for use in nanosatellites such as CubeSats. Due to difficulties associated with integrating propulsion devices onto spacecraft such as volume constraints and heat dissipation limitations, a characterization of the heat generation and heat transfer properties of Pocket Rocket is necessary. Several heat-transfer models of …

The Design Of A Rocket Propulsion Labview Data Acquisition And Control System, Dylan Allan Ott

Open Access Theses & Dissertations

When designing a rocket engine, both the propulsion system and propellant choice(s) are an important deciding factor. Desired rocket engine behavior, specific impulse, and levels of thrust are all different between the various propulsion systems. A bi-propellant cryogenic liquid 5lbf, 500lbf, and 2000lbf rocket engine was designed and manufactured by UTEP. The 5lbf rocket engine is a Reaction Control Engine and the 500lbf and 2000lbf rocket engine is a throttleable Main Engine. To provide a reliable and safe data acquisition and control system for this experiment, a Real-Time control platform was needed. A compact DAQ system was purchased and configured …

Development Of A Cfd Model Of The Catalytic Combustion Of A Microtube Multi-Mode Propulsion System, Andrew Paul Taylor

Masters Theses

"This thesis presents the process and results of the development of a computational fluid dynamics (CFD) model in ANSYS Fluent 18.1 on the catalytic decomposition of a novel liquid monopropellant in a microtube in order to gain deeper insights than what is available through the experimental data. The CFD model was created using the Euler- Euler Multiphase model in conjunction with the Heterogeneous Reaction submodel. Such a choice of modeling setting was backed up by theory and benchmark computations on multiphase and compressible flow, shown in Section 3 and Appendix A. It was found that the previously determined one-step reaction …

Model Predictive Power Management Of A Hybrid Electric Propulsion System For Aircraft, Tyler J. Wall

Masters Theses

This work presents the switched optimal power flow control for an aircraft with a hybrid electric propulsion system. The propulsion system is a switched system that operates in either of two modes: (i) battery discharging and electric motor propelling and (ii) battery charging and electric motor generating. The aircraft model and components that form the hybrid propulsion system are modeled as either an algebraic power source/sink or as a dynamic model with appropriate power and state interconnections. With the system model defined, a model predictive control power management strategy is set fourth which minimizes a performance index that includes altitude …

Additive Manufacturing Of High Solids Loading Hybrid Rocket Fuel Grains, Stephen P. Johnson, Michael Baier, Ibrahim E. Gunduz, Steven F. Son

The Summer Undergraduate Research Fellowship (SURF) Symposium

Hybrid rocket motors offer many of the benefits of both liquid and solid rocket systems. Like liquid engines, hybrid rocket motors are able to be throttled, can be stopped and restarted, and are safer than solid rocket motors since the fuel and oxidizer are in different physical states. Hybrid rocket motors are similar to solid motors in that they are relatively simple and have a high density-specific impulse. One of the major drawbacks of hybrid rocket motors is a slower burning rate than solid rocket motors. Complex port geometries provide greater burning surface area to compensate for lower burning rates …

An Investigation Into The Potential Benefits Of Distributed Electric Propulsion On Small Uavs At Low Reynolds Numbers, Engin Baris

Mechanical & Aerospace Engineering Theses & Dissertations

Distributed electric propulsion systems benefit from the inherent scale independence of electric propulsion. This property allows the designer to place multiple small electric motors along the wing of an aircraft instead of using a single or several internal combustion motors with gear boxes or other power train components. Aircraft operating at low Reynolds numbers are ideal candidates for benefiting from increased local flow velocities as provided by distributed propulsion systems.

In this study, a distributed electric propulsion system made up of eight motor/propellers was integrated into the leading edge of a small fixed wing-body model to investigate the expected improvements …

Design And Development Of A Delivery System For Green Ionic Monopropellants And Testing Of A 22n Thruster, Jaclyn Mona Mejia

Open Access Theses & Dissertations

LMP-103S and AFM-315E are emerging propellants that are less toxic to the environment than the propellants currently being used in spacecraft propulsion. Both propellants are a blend of liquid fuel, oxidizer and a majority percent of water. The diluted solutions enable the capability to handle and store the propellants with fewer requirements; for this reason, it decreases the overall cost of the propellants since it needs less precautions. The Missile Defense Agency (MDA) awarded the University of Texas at El Paso (UTEP) a contract to further research green propellants and eventually replace Hydrazide.

Design Of A 2000 Lbf Lox/Lch4 Throttleable Rocket Engine For A Vertical Lander, Israel Lopez

Open Access Theses & Dissertations

Liquid oxygen (LOX) and liquid methane (LCH4) has been recognized as an attractive rocket propellant combination because of its in-situ resource utilization (ISRU) capabilities, namely in Mars. ISRU would allow launch vehicles to carry greater payloads and promote missions to Mars. This has led to an increasing interest to develop spacecraft technologies that employ this propellant combination.

The UTEP Center for Space Exploration and Technology Research (cSETR) has focused part of its research efforts to developing LOX/LCH4 systems. One of those projects includes the development of a vertical takeoff and landing vehicle called JANUS. This vehicle will employ a LOX/LCH4 …

Variable Structure Feedback Control With Application To Spacecraft With Small Thrust Propulsion Systems, Samuel J. Kitchen-Mckinley

Doctoral Dissertations and Master's Theses

Small spacecrafts requiring small propulsion systems are becoming more popular for low Earth orbit. It is important for these research satellites to have accurate guidance and control systems. Small propulsion systems will also be beneficial for multiple small spacecrafts used future exploration expeditions beyond low Earth orbit. These small spacecrafts benefit from the simplicity of low thrust cold gas propulsion systems. Additionally, large spacecrafts using low thrust, high specific impulse propellants for main propulsion systems, such as ion engines, allow longer and more flexible missions, including Earth orbiting spacecraft and interplanetary spacecraft.

In order to extend the life of future …

An Experimental Investigation Of Self-Excited Combustion Dynamics In A Single Element Lean Direct Injection (Ldi) Combustor, Rohan M. Gejji

Open Access Dissertations

The management of combustion dynamics in gas turbine combustors has become more challenging as strict NOx/CO emission standards have led to engine operation in a narrow, lean regime. While premixed or partially premixed combustor configurations such as the Lean Premixed Pre-vaporized (LPP), Rich Quench Lean burn (RQL), and Lean Direct Injection (LDI) have shown a potential for reduced NOx emissions, they promote a coupling between acoustics, hydrodynamics and combustion that can lead to combustion instabilities. These couplings can be quite complex, and their detailed understanding is a pre-requisite to any engine development program and for the development of predictive capability …

The Decomposition Of Hydroxylammonium Nitrate Under Vacuum Conditions, Gregory A. Neff

Masters Theses

This research investigates the decomposition of the ionic liquid: hydroxylammonium nitrate (HAN), under vacuum conditions. All research was conducted at the Aerospace Laboratory for Plasma Experiments (ALPE) at Western Michigan University. Hydroxylammonium nitrate solution 24% wt. in H2O was used consistently throughout this research. A variety of temperatures and pressures ranging from 23°C to 645°C and 6E-3 Torr to 4 Torr, respectively, were used to decompose HAN. The primary gaseous species resulting from these decomposition conditions are N2O, NO, and trace amounts of NO2. The formation of H2O, and N2 is conditional on the experimental conditions, and the formation of …

Design Of A 500 Lbf Liquid Oxygen And Liquid Methane Rocket Engine For Suborbital Flight, Jesus Eduardo Trillo

Open Access Theses & Dissertations

Liquid methane (LCH4)is the most promising rocket fuel for our journey to Mars and other space entities. Compared to liquid hydrogen, the most common cryogenic fuel used today, methane is denser and can be stored at a more manageable temperature; leading to more affordable tanks and a lighter system. The most important advantage is it can be produced from local sources using in-situ resource utilization (ISRU) technology. This will allow the production of the fuel needed to come back to earth on the surface of Mars, or the space entity being explored,making the overall mission more cost effective by enabling …

Unmanned Aerial Vehicle (Uav) Propulsion Research: Conceptual Studies Of “Ultra-Compact Shaft-Less Jet Engines” For Next Generation Uavs, Tyler Eiguren, Trevor Douglas, Tre Buchanan

Publications

Unmanned Aerial Vehicles are becoming more commonly used in today’s society, ranging anywhere from military applications to entertainment for enthusiasts and hobbyists. The complexity of current generation UAV’s propulsive devices, based upon a scaled turbine engine and separate gas & electrically powered rotating fan blades, require regular maintenance for every 24 hours of flight. This added cost coupled with necessary intricate machinery deters UAV designers from such engines, leaving a void in current production. Our research team believes that by combining a simplified alternative compression & combustion process with an electrically driven fan, we can develop an energy efficient, reliable, …

Design Of The Structural And Propulsion Systems For The 2015 University Of Akron Rocket Team, Kyle W. Dehoff, Nicholas J. Hrusch

Williams Honors College, Honors Research Projects

No abstract provided.

Cold Flow Performance Of A Ramjet Engine, Harrison G. Sykes

Master's Theses

The design process and construction of the initial modular ramjet attachment to the Cal Poly supersonic wind tunnel is presented. The design of a modular inlet, combustor, and nozzle are studied in depth with the intentions of testing in the modular ramjet. The efforts undertaken to characterize the Cal Poly supersonic wind tunnel and the individual component testing of this attachment are also discussed. The data gathered will be used as a base model for future expansion of the ramjet facility and eventual hot fire testing of the initial components. Modularity of the inlet, combustion chamber, and nozzle will allow …

Lightweight Uav Launcher, Ben Miller, Christian Valoria, Corinne Warnock, Jake Coutlee

Mechanical Engineering

This report discusses the design, construction, and testing of a lightweight, portable UAV launcher. There is a current need for a small team of soldiers to launch a US Marine Tier II UAV in a remote location without transport. Research was conducted into existing UAV launcher designs and the pros and cons of each were recorded. This research served as a basis for concept generation during the initial design development stage. It was required that the design weigh less than 110 lbs, occupy a smaller volume than 48" x 24" 18" in its collapsed state, be portable by a single …

Development Of Safety Standards For Cubesat Propulsion Systems, Liam Jon Cheney

Master's Theses

The CubeSat community has begun to develop and implement propulsion systems. This movement represents a new capability which may satisfy mission needs such as orbital and constellation maintenance, formation flight, de-orbit, and even interplanetary travel. With the freedom and capability granted by propulsion systems, CubeSat providers must accept new responsibilities in proportion to the potential hazards that propulsion systems may present.

The Cal Poly CubeSat program publishes and maintains the CubeSat Design Specification (CDS). They wish to help the CubeSat community to safety and responsibly expand its capabilities to include propulsive designs. For this reason, the author embarked on the …

Experimental Studies Of Lox/Ch4 Uni-Element Shear Coaxial Injector Geometry, Vanessa Dorado-Martinez

Open Access Theses & Dissertations

The Center for Space Exploration Technology Research (cSETR) has developed a set of shear coaxial injectors as part of a system-level approach to study LOX/CH4 combustion. This Thesis describes the experimental studies involved in the characterization of the effects produced by two design injection face plate variables: post thickness and recession length. A testing program was developed to study the injectors' atomization process using LN2 as a substitute for LOX in cold flow and the flame anchoring mechanisms in hot firings. The cold flow testing stage was conducted to obtain liquid core measurements and compare its behavior between the different …

Design And Analysis Of Reusable Nozzles For Cal Poly’S Hybrid Rocket Lab, Cheyne Austin, Jose Vargas

Aerospace Engineering

Two nozzles were designed and constructed for testing in the Cal Poly propulsion laboratory to explore which nozzle was the most capable in producing the most thrust. A 15 degree and 30 degree converging-diverging nozzles were machined and tested. Theory suggest that a bell nozzle would be the most efficient since all of the gasses generated in the combustion chamber are directed and accelerated by the throat leave the nozzle traveling along the thrust axis. All of the momentum of the gasses are directed axially thus resulting in maximum thrust. Thrust should also be produced by the converging-diverging nozzle and …

Development Of The Multiple Use Plug Hybrid For Nanosats (Muphyn) Miniature Thruster, Shannon Dean Eilers

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The Multiple Use Plug Hybrid for Nanosats (MUPHyN) prototype thruster incorporates solutions to several major challenges that have traditionally limited the deployment of chemical propulsion systems on small spacecraft. The MUPHyN thruster offers several features that are uniquely suited for small satellite applications. These features include 1) a non-explosive ignition system, 2) non-mechanical thrust vectoring using secondary fluid injection on an aerospike nozzle cooled with the oxidizer flow, 3) a non-toxic, chemically-stable combination of liquid and inert solid propellants, 4) a compact form factor enabled by the direct digital manufacture of the inert solid fuel grain. Hybrid rocket motors provide …

Transient Turbine Engine Modeling With Hardware-In-The-Loop Power Extraction, Michael W. Corbett, Peter T. Lamm, Philip R. Owen, S. Danny Phillips, Mark J. Blackwelder, J. Timothy Alt, John M. Mcnichols, Michael A. Boyd, Mitch Wolff

Mechanical and Materials Engineering Faculty Publications

Increasingly high aircraft power demands require that the interactions between an aircraft’s electrical subsystem and the engine subsystem be considered in dynamic, systemlevel tests. Traditionally, system-level dynamics have only been captured in completely assembled aircraft systems. Component-level or subsystem-level optimization is no longer appropriate because highly interdependent dynamics between subsystems only become apparent during system-level analysis. In an effort to reduce the high cost of testing integrated power and propulsion systems in an altitude-simulating wind tunnel, alternatives such as modeling and simulation are considered. Synchronizing and coupling simulations of vastly different time scales is possible, but the resulting system simulation …

High-Fidelity Low-Thrust Trajectory Determination Research And Analysis, Tyler Hill

Aerospace Engineering

This document discusses a numerical analysis method for low thrust trajectory propagation known as the proximity quotient or Q-Law. The process uses a Lyapunov feedback control law developed by Petropoulos^[1] to propagate trajectories of spacecraft by minimizing the user defined function at the target orbit. A simplified propagator is created from the core mechanics of this method in MATLAB and tested in several user defined cases to demonstrate its capabilities. Several anomalies arose in test cases where variations in eccentricity, inclination, right ascension of the ascending node, and argument of perigee were specified. Solutions to these anomalies are discussed …

Spacecraft And Propulsion Technician Error, Daniel Clyde Schultz

Doctoral Dissertations and Master's Theses

Commercial aviation and commercial space similarly launch, fly, and land passenger vehicles. Unlike aviation, the U.S. government has not established maintenance policies for commercial space. This study conducted a mixed methods review of 610 U.S. space launches from 1984 through 2011, which included 31 failures. An analysis of the failure causal factors showed that human error accounted for 76% of those failures, which included workmanship error accounting for 29% of the failures. With the imminent future of commercial space travel, the increased potential for the loss of human life demands that changes be made to the standardized procedures, training, and …

Instrumentation, Control And Torch Ignition Systems Development For Lox/Methane Propulsion Research, Jesus Betancourt-Roque

Open Access Theses & Dissertations

A liquid propulsion research facility has been developed at the Center for Space Exploration Technology Research at The University of Texas at El Paso. This facility has capabilities for producing up to 25 liters of Liquid Methane, feeding LOX/Methane propellants to 100 N class thrusters and conducting automated steady state and pulsing combustion experiments. This work describes the design, development and testing process of the Data Acquisition and Remote Control System developed to integrate an Altitude Simulation System, a Cryogenic Delivery System, and multiple rocket combustors and thrusters. A Torch Ignition System development is detailed as well as the evaluation …

Cryogenic System Development For Lox/ Hydrocarbon Propulsion Research, Francisco Pineda

Open Access Theses & Dissertations

A propulsion research facility is being developed at the Center for Space Exploration Technology Research (cSETR) at the University of Texas at El Paso (UTEP). These facilities were developed in order to meet new research demand for Liquid Oxygen (LOX)/Liquid methane (LCH4) experiments. The main goal of this system is to produce in-house liquid methane and supply propellants to their respective test set up in a cryogenic state. The work presented describes the design, development, and operation of a liquid methane condensation system and a cryogenic delivery feed system. The condensation system design will allow for a production of methane …

The Propulsive Design Aspects On The World’S First Direct Drive Hybrid Airplane, Ankit Nanda

Doctoral Dissertations and Master's Theses

The purpose of this thesis is to design a safe technology demonstrator by implementing a direct drive propulsion system for a gas-electric hybrid aircraft. This system was integrated on the Embry-Riddle Eco-Eagle for the Green Flight Challenge 2011. The aim of the system is to allow the pilot to use the electric motor as an independent power source to fly the aircraft once at cruise altitude, while having a gas engine to allow for higher power capability.

The system was designed to incorporate the motor and the motor control unit provided by Flight Design and Drivetek AG alongside a Rotax …

The Future Of Aerospace Propulsion: Visco-Elastic Non-Newtonian Liquids, Nicole Arockiam

The Journal of Purdue Undergraduate Research

Aerospace propulsion often involves the spray and combustion of liquids. When a liquid is sprayed, large drops form first, in a process known as primary atomization. Then, each drop breaks up into smaller droplets, in a process known as secondary atomization. This determines final drop sizes, which affect the liquid’s evaporation and mixing rates and ultimately influence combustor efficiency. Little has been published concerning the secondary atomization of visco-elastic non-Newtonian liquids, such as gels. These substances have special potential as aerospace propellants, because they are safer to handle than their Newtonian liquid counterparts, such as water. Additionally, they can be …