Aerospace Engineering Commons^™

Development Of Python Library For Spacecraft Modeling, Shreya Kale

College of Engineering Summer Undergraduate Research Program

This project involved developing a python library to be used in modeling spacecraft attitude dynamics and control

Attitude Control Of A Flexible Flapping Wing Uav Based On Fuzzy Logic, Reed M. Paulson, Tyson Chen, Diego Del Real, Nico Morrison

College of Engineering Summer Undergraduate Research Program

This project revolves around creating an a attitude controller for a hovering flexible flapping wing UAV that is based on a flying hummingbird. We based our model from a paper by Banazadeh and Taymourtash1 , First replicating the open-loop results using the nonlinear dynamic model and the equations of motion (seen below) while considering aerodynamic loads. Once replicated, we then used fuzzy logic to model the dynamic model. Subsequently, we designed a fuzzy controller to stabilize the hovering mode. We then considered and detailed future work needed to make further progress in this area.

F56: Rocket Thrust Vector Control, Ethan Douglas Anderson, Yiming Trent Jia, Sahil Sampat

Mechanical Engineering

This Final Design Review (FDR) report compiles relevant information regarding the Rocket Thrust Vector Control senior project as sponsored by Ethan Anderson from Cal Poly Space Systems (CPSS). Documented in this report is our progress from the months following our Critical Design Review (CDR) completion. This consists of a brief overview of the design our thrust vector control (TVC) system and its subassemblies with design changes noted, a thorough walkthrough of our procurement, manufacturing, and assembly process for creating our verification prototype (including software), a breakdown of how we verified each of our specifications through inspection and testing and the …

Improving Aerospace System Robustness Integration Of Singular Value Decomposition And Network Centrality, Ricardo S. Contreras

Master's Theses

This thesis presents an approach to understanding and enhancing the robustness of aerospace systems through the integration of network analysis, Design Structure Matrix (DSM), Singular Value Decomposition (SVD), and robustness simulation techniques. This methodology called the Importance Hierarchy method, provides a comprehensive framework for decomposing the interactions of aerospace systems, focusing on identifying and evaluating critical components and interactions.

The Importance Hierarchy method was used to study the Autonomous Flight Termination Unit (AFTU) by analyzing its components and interdependencies. The AFTU was selected because it recently completed a Preliminary Design Review (PDR), and its design and operational functions were well-known. …

The Pressure Distribution Of Rotating Cylinders Using An Onboard Wireless Data Acquisition System, Nathan Eller

Master's Theses

This thesis presents a novel, cost-effective method for mapping the pressure distribution on a rotating cylinder in cross flow, a phenomenon central to the Magnus effect. Utilizing commercial-off-the-shelf (COTS) micro-electromechanical system (MEMS) pressure sensors, a high-resolution data acquisition system was developed and integrated into a rotating cylinder model. Compared to traditional approaches, such as slip rings or one-off designs, this method proved significantly cheaper and faster while achieving comparable or superior resolution. The experimental setup, including a modified continuous rotation technique and adaptable model design, facilitated rapid testing across a broad range of Reynolds numbers and reduced frequencies, exceeding the …

Automatic Mass Balancing Of A Spacecraft Attitude Dynamics Simulator With Six Sliding Masses, Amelia J. Gilman

Master's Theses

The goal of this thesis is to investigate automatic mass balancing methods for spacecraft attitude dynamics simulators, create a hardware design for a mass balancing system, and assemble the hardware on the Cal Poly Spacecraft Attitude Dynamics Simulator (SADS). Spacecraft attitude dynamics simulators replicate the torque-free environment of space with ground-based hardware. The SADS is mounted on a spherical air bearing, and includes a pyramid of four reaction wheels. The air bearing allows frictionless, unbounded rotation about the vertical axis, and 30 degrees about the horizontal axes. The torque-free configuration of the SADS can be used to test spacecraft attitude …

Preliminary Analysis Of A 12u Astronomy Cubesat, Charles Van Steenwyk

Master's Theses

The explosion of exoplanet astronomy has led to thousands of new discoveries and opportunities to be explored. The ability to capture images and perform meaningful science has resulted in an abundance of follow-on missions, surveys, and fostered a community of amateur astronomers in the last ten years. This success mirrors the development of CubeSats, which have proved an immensely popular way for students of all levels to access space and collect data. Multiple CubeSats have been developed to observe and characterize single exoplanet tran- sits, showing that this class of mission is possible. However, there is currently no mission designed …

Short Arc Initial Orbit Determination For Leo Objects And The Impact Of Observation Eelevation On Predictive Accuracy, Alexis Digregorio

Master's Theses

The expansion of space activities has led to an increase in congestion. With this increase, there has been a growing emphasis on the importance of space situational awareness. Without it, the space environment can become hazardous, with increasing threats of collision and debris generation. As the utilization of space continues to grow, effective methods for tracking objects to maintain situational awareness must also be considered. One approach to tracking objects in space involves a series of steps, including optical observations and orbit estimations using initial orbit determination methods, followed by additional observations and continuous tracking. However, a challenge with this …

Team F16: Autonomous Research Plane, Andrew Sugamele, Andrew Whitacre, Nicholas Toal, Cole Bushur

Mechanical Engineering

The autonomous research plane is a remote-controlled plane used for both in-flight data collection and to explore new manufacturing methods for Design Build Fly, an engineering club on campus. The club does not have the resources or time to implement data collection for their competition plane, so we built a plane in parallel, following similar rules to mimic the work and schedule that the club would use during their season. We first did research and analysis to determine the structure of the plane, geometry of wings, sizing of the tail, and what airfoil to choose. The manufacturing process included making …

Sizing Wind Tunnel Heater For High Enthalpy Conditions, Justin M. Slavick

Master's Theses

This paper determines the feasibility of adding a heater to an existing blowdown supersonic wind tunnel to unlock new high-enthalpy test applications, considering cost and power requirements at a variety of different states. This process includes both modeling the current range of test section properties in Cal Poly's blowdown wind tunnel and determining the new range of properties that a heat exchanger could induce. These results are verified with a computational fluid dynamics study. Additionally, sublimation and ablation properties of materials are explored to create appropriate models to study atmospheric re-entry once the heat exchanger is implemented.

It is found …

A Hardware-In-The-Loop Star Tracker Test Bed, Ashley Haraguchi

Master's Theses

As the use of small satellites for advanced space missions continues to grow, the importance of low mass and cost three-axis attitude stabilization systems increases as well, with these systems requiring high accuracy attitude knowledge. Star trackers provide the most accurate attitude knowledge of any type of attitude sensor, but the high cost, size, and weight of commercial star trackers can be prohibitive to small satellite missions. Many simple star trackers have been developed using commercial off-the-shelf camera sensors and processing hardware, but the challenge remains in testing and characterizing these devices. A common solution is night sky tests, in …

Rover On A Chip (Roach) Debris Utility & Solar Shell Technology (Dusst), Joshua Aaron Tuttobene, Jacquelyn Rose Banh, Nathan Christopher Chapman, Tanner Casey Wells

Mechanical Engineering

The Rover on A Chip project’s Debris Utility and Solar Shell Technology team’s final design is outlined in this document. Starting with the design of our system, this document highlights important progress made since the Critical Design Review and fully describes our final design and verification of our final prototype. We then justify these design choices by testing multiple functionalities and conditions to ensure they will meet all of our specifications. Next, we describe in detail our procurement manufacturing method for the project. Lastly, we wrap up by discussing recommendations and the next steps for the project moving forward.

Since …

Exploring The Feasibility Of The Resonance Corridor Method For Post Mission Disposal Of High-Leo Constellations, Payton G. Porter

Master's Theses

In the upcoming decade, the proliferation of high-LEO constellations is expected to exceed 20,000 objects, yet comprehensive Post Mission Disposal (PMD) strategies for these constellations are currently lacking. With the inherent challenges of efficiently deorbiting satellites from High-LEO orbits, there arises an urgent need to explore innovative approaches. Building upon insights garnered from the ReDSHIFT project and anticipating the proliferation of high-LEO constellations such as OneWeb, TeleSat, and GuoWang, this thesis delves into the potential viability of the Resonance Corridor Method for PMD. The investigation encompasses key metrics, including deorbit timelines and $\Delta v$ requirements to meet regulatory standards or …

The Effect Of Atomic Oxygen On Additively Manufactured Materials, Ryan Grogan

Master's Theses

Additive manufacturing (AM) is a rapidly developing manufacturing method utilized in fields such as the aerospace industry. In-space AM is a technology of interest for the future of spaceflight, including on-orbit manufacturing. However, AM materials are subject to defects that may impact their performance in space-based applications. How these defects change the material’s reaction to the space environment, specifically atomic oxygen (AO), has only recently been explored. AO is a highly corrosive, dominant constituent in low Earth orbit that causes continuous erosion of spacecraft surfaces. The effect of AO on various AM materials is investigated in this thesis. Stainless steel, …

A Comparison Of Western And Eastern Soft Systems Approaches, John L. Anaya, John L. Anaya, John L. Anaya

Master's Theses

Soft System Approaches have been developed worldwide to help problem-solvers and decision-makers develop solutions to complex problems, such as aerospace systems. Soft System Approaches were designed to help lower the disorder of developing a complex system by increasing understanding of a situation. Four Soft System Approaches were investigated, two from the West and two from the East. Within the context of the paper, the West refers to thought patterns associated with thinkers and scientists in Europe and North America, and the East refers to those from and around China. The two from the West are Peter Checkland’s Soft Systems Methodology …

Development Of Load Measurement Technique For Arbitrary Shapes, Quintin J. Cockrell

Master's Theses

Obtaining aerodynamic forces and moments about all three orthogonal axes for arbitrary shapes at arbitrary orientations in a fast manner via a measurement technique specific to Cal Poly’s low-speed wind tunnel to continually obtain the forces and moments under quasi-steady conditions is explored. A Continuous Rotation Technique (CR) uses a 6-DOF load cell and stepper motor to rotate an object about an axis for a complete rotation. The forces and moments acting upon the object pass through the stepper motor and interface plates and recorded by the load cell as the object is rotated continuously a finite number of rotations. …

Parametric Optimization Of A Wing-Fuselage System Using A Vorticity-Based Panel Solver, Chino Cruz

Master's Theses

Aerodynamic topology optimization is a useful tool in the aerodynamic design pro-
cess, especially when looking for marginal gains within a design. One example is
a turboprop racer concept aircraft that is designed with the goal of breaking world
speed records. An optimization framework was developed with the intention of later
being applied to this design. In the early design stages, the optimization framework
must focus on quicker methods of drag estimation, such as a panel codes. The large
number of design variables in topology optimization can exponentially increase func-
tion evaluations and thus computational cost. A vorticity-based panel solver …

Launch Vibration Attenuation For In-Space Assembly Cargo, Jered Bell

Master's Theses

This thesis investigates the implementation of a passive isolator with a pressurized air cushion for spacecraft payloads in mission architectures implementing in-space assembly technologies. A pressurized air bed capable of briefly surviving the space environment for cargo delivery was prototyped and experimentally evaluated for launch vehicle vibration dynamics resulting in a 72%, 93%, and 88% reduction in experienced GRMS loads for the X-Axis, Y-Axis, and Z-Axis, respectively. A preliminary Total Mass Loss evaluation of the Low-Density Polyethylene Film utilized for the air bed resulted in a mass loss of 0.7%, indicating that commercial off-the-shelf films might require minimal modification for …

Communicating The Need To Communicate - Lessons Learned From Failure Point To A Need For Systems Perspectives, Calvin J. Fong, Elizabeth Matranga, Dianne J. Deturris

College of Engineering Summer Undergraduate Research Program

Failure investigation reports indicate that a systems perspective is needed to reduce failure in aerospace missions.

The failures occurred not because of a technical problem but because not enough communication was occurring.

Additive Manufacturing And Characterization Of Auxetic Structures, Jayesh P. Moore, Stephanie R. Ruzicka

College of Engineering Summer Undergraduate Research Program

An auxetic structure is an arrangement of unit cells that under a uniaxial load experiences expansion in both the longitudinal and transverse directions, resulting in a negative Poisson’s ratio (NPR). Research in auxetics has led to new insights into how non-linear mechanical reactions can be applied to various engineering fields. This project utilized stereolithography (SLA) 3D printing to manufacture auxetic test specimens to analyze of geometry-driven NPRs. With the distinctive mechanical properties of auxetic structures and vast applications, the future of product development of these geometries seems promising.

Hardware-In-The-Loop Reaction Wheel Testbed With Camera Vision, Abigail Romero, Harvey Perkins, Stephen Kwok-Choon

College of Engineering Summer Undergraduate Research Program

Reaction wheels are widely used in aerospace systems as a method of attitude control. This research was focused on the design, development, and testing of a hardware-in-the-loop reaction wheel testbed that can be used for research and teaching applications related to satellite navigation and control. This project successfully utilized commercial off-the-shelf components to develop a reaction wheel capable of controlling the orientation of a freely rotating platform, as well as tracking objects using computer vision.

Mechanical Design And Fabrication Of Rotating Test Stand For Supersonic Wind Tunnel, Suren I. Sanai, Sam Groom, Peter Kim, Nandeesh Hiremath

College of Engineering Summer Undergraduate Research Program

This research project focuses on the design and manufacturing of a rotating test stand for the Cal Poly Supersonic Wind Tunnel (SSWT). In order to establish essential design parameters, the project employs compressible flow isentropic relationships to calculate the Mach number within the test section and determine static pressures. This comprehensive effort integrates preliminary design and manufacturing processes, utilizing CAD designs and a range of machinery for component fabrication, while also highlighting initial testing of the rotating test stand's ability to withstand predicted aerodynamic loads. As part of the research's future work, rigorous structural stability testing and the implementation of …

Development Of User Interface And Testing Harness, Jacob Amezquita, William Albertini

College of Engineering Summer Undergraduate Research Program

No abstract provided.

Improving The Tensile Mechanical Properties Of Direct Energy Deposited (Ded) Inconel 718 Aircraft Components Using A Standard Heat Treatment, Spencer Vincent Flynn

Materials Engineering

This project aimed to improve the mechanical properties of as-printed additively manufactured Inconel 718 samples using a heat treatment usually used for cast and wrought Inconel 718. The mechanical properties sought to be optimized were yield strength, ultimate tensile strength, elongation, and reduction in area. The property goals were to match or exceed those of cast and heat treated Inconel 718. Wire-fed electron beam direct energy deposition (DED) was used to manufacture the samples, which were then heat treated using the AMS 5663 standard in an inert atmosphere. The samples were then tested in tension to obtain data on their …

Cooled Liquid Rocket Thrust Chamber, Benjamin Gibson, Kealan Frederick Harris, Ryan Frank Schackel, Bjorn Thorsen

Mechanical Engineering

Cooling may affect the thrust output of a small-scale rocket. Little research is published about small-scale rocket performance. We hypothesize the thrust produced varies as the amount of cooling varies. To facilitate assessing this hypothesis, we have designed and built a liquid rocket engine rated for at approximately 25 lb_f of thrust. Our objective was to build in parallel with Cal Poly Space Systems, who built a rocket engine with similar specifications except without cooling. Our challenge is to integrate film cooling, so that the effects of cooling may be compared to Cal Poly Space System’s engine which has …

Autonomous Attitude Consensus For Nanosatellite Formations In Leo, Laird J. Mendelson

Master's Theses

Consensus strategies are examined as a possible approach to achieving attitude alignment for a large, close-proximity formation of nanosatellites in low earth orbit (LEO). An attitude-only distributed consensus approach is selected for further consideration due to its comparatively low data transmission requirements. The convergence of a connected network of satellites to the attitude agreement subspace under this control law is shown using a Lyapunov stability approach with a set of idealizing assumptions. A moderate-fidelity simulation demonstrates the performance of the control law under realistic conditions that violate those assumptions. Particular emphasis is placed on the conditions that arise from the …

Coupled Boundary Conditions For Modeling Airbreathing Engines, Adam Louis Waldemarson

Master's Theses

Modeling the flight conditions of an aircraft that utilizes an airbreathing propulsion system necessitates a method to account for the increase in energy introduced into the flow. Current methods for modeling engines either assign fixed conditions on flat faces on the intake and exhaust through a manual process with the use of external models or attempt to model the flow through the engine within the simulation using complex and computationally expensive geometry and solvers. The method presented attempts to provide an intermediate option to model airbreathing engines through coupling the intake and exhaust boundary conditions with a parametric engine model. …

Feasibility Assessment Of An All-Electric, Narrow-Body Airliner, Ariel Sampson

Master's Theses

Combustion emissions from aviation operations contribute significantly to climate change and air pollution. Accordingly, there is increasing interest in advancing battery-powered propulsion for aviation applications to reduce emissions. As batteries continue to improve, it is essential to recognize breakthroughs in battery specific energy in the context of air transport vehicles. Most electric aircraft designs and programs have focused on small aircraft because of restrictive battery performance. This work presents a feasibility assessment for an all-electric airliner based on an Airbus A220-100 with turbofan engines replaced by electric motors and propellers. The analysis compares the performance characteristics of the electric airliner …

Gyroless Nanosatellite Attitude Determination Using An Array Of Spatially Distributed Accelerometers, Kory J. Haydon

Master's Theses

The low size and budget of typical nanosatellite missions limit the available sensors for attitude estimation. Relatively high noise MEMS gyroscopes often must be employed when accurate knowledge of the spacecraft’s angular velocity is necessary for attitude determination and control. This thesis derived and tested in simulation the “Virtual Gyroscope” algorithm, which replaced a standard gyroscope with an array of spatially distributed accelerometers for a 1U CubeSat mission. A MEMS accelerometer model was developed and validated using Root Allan Variance, and the Virtual Gyroscope was tested both in the open loop configuration and as a replacement for a gyroscope in …

Instrumented Control Column For Optionally Piloted Aircraft, Andrew J. Klein

Electrical Engineering

Natilus, an aerospace company that is rapid-prototyping optionally piloted aircraft (OPA) for the shipping industry, needs a system that retrieves control column position data in order to manipulate flight simulator parameters in software. At present, a universally compatible system for all aircraft does not exist. Typically, established aerospace companies will sink significant time and money into developing proprietary systems for control column data retrieval as every aircraft is unique in its layout and linkage design. However, as a startup developing their first aircraft, Natilus does not have the privilege of modifying an existing sensor system to work with their HIL …