Aerospace Engineering Commons^™

15cm Gridded Ion Thruster, Arjan Reyes

College of Engineering Summer Undergraduate Research Program

This research focuses on optimizing the configuration of a 13cm ion thruster for long term efficiency. Ion thrusters produce thrust for spacecraft when they are in orbit. The thruster needs to be efficient enough to last for the lifetime of the spacecraft as well as through its deorbit procedure. Thruster efficiency is achieved through optimizing the distribution of the high velocity beam of charged particles at the exit that impacts fatigue patterns on voltage grids. The shape of the beam is determined by the placement of magnets on the thruster walls. An experiment to test configurations for increasing efficiency through …

Spacecraft Reaction Wheel Simulation Testbed, Shiva Pulmamidi, Daniel Kim

College of Engineering Summer Undergraduate Research Program

There are three typical methods used to control the attitude (or orientation) of spacecraft in orbit. They are momentum exchange devices (reaction wheels and control moment gyroscopes), magnetic torquers, and thrusters (both cold and hot gas). The PolySim research group is currently developing a spacecraft attitude dynamics simulator utilizing reaction wheels. The simulator floats on a spherical air bearing and is balanced to accurately simulate the rotational motion of a spacecraft in orbit (not including the orbital motion). As a continuation of that project, we have completed the development of spacecraft attitude simulator using cold gas thrusters to control the …

Designing For Maintainability, Kyle Marshall

College of Engineering Summer Undergraduate Research Program

This research focuses on creating an experiment to measure performance of an aircraft propeller on a specially designed stand. Results from the wind tunnel experiments measuring thrust, rotation speed and torque will enable students to create a database of propeller characteristics for use in aircraft design projects. Students in aerospace engineering are regularly assigned design projects powered by turboprop or propeller driven engines. There is not an easy way to verify design performance other than simplistic calculations or extrapolation of open-source wind tunnel data, and not a lot of data is available. Being able to correlate actual test data from …

Orbital Mechanics And Ai, Daniella Luciani, Cliodhna Mcguigan

College of Engineering Summer Undergraduate Research Program

Traditional orbital mechanics courses typically start with simpler problems that can be solved on paper, gradually progressing to more complex problems that require computational tools. In the AERO department, we have traditionally used MATLAB for these computational tasks. However, the industry is increasingly shifting toward platforms like Python for coding these types of problems. Additionally, with the rapid rise of AI, tools like ChatGPT are now at the forefront of code generation. To stay ahead, students need to learn how to generate code using AI and assess whether the generated code is functioning as expected. This SURP will have students …

Tvac Testing With Stella, Emily Lieber, Roshan Jaiswal

College of Engineering Summer Undergraduate Research Program

Thermal Vacuum Chamber (TVAC) testing is a staple in testing for spacecraft components and parts. Prior to flying in space, each spacecraft must show that their system will be able to perform while experiencing a large temperature swing from -100 to 100 C. In the fall of 2023, the AERO department’s new Thermal Vacuum Chamber (TVAC) was completed and ready to begin system checkout and testing. Over the past 1.5 years, the TVAC system has undergone short-duration tests to refine operational procedures and build general knowledge of the system. Starting this summer, the system will begin its first long-duration tests. …

Sal-E: Responsive Space Pathfinder Mission, Adrian Serniak, Kayla Wong

College of Engineering Summer Undergraduate Research Program

The main objective of the SAL-E mission is to grow the Cal Poly CubeSat Lab’s (PolySat) capabilities in rapid spacecraft design and testing, as well as to provide the current generation of students with the opportunity to design, test, integrate, and communicate with a satellite. This summer we will mainly be focusing on aspects of spacecraft test and integration, as we prepare for our satellite handoff in the Fall. Specifically, we will be conducting satellite assembly, Thermal Vacuum Chamber (TVAC) Testing, Vibrations Testing, and software validation and testing on the flight unit satellite. Students participating in this multidisciplinary SURP will …

Developing An Inclusive Computational Platform For Aerospace Education Using Nasa’S Emtg, Tia Bajaj

College of Engineering Summer Undergraduate Research Program

This project will establish comprehensive guidelines and a strategic action plan for developing an inclusive and accessible computing platform that integrates NASA's Evolutionary Mission Trajectory Generator (EMTG) software with PolySpace, Cal Poly’s in-house space mission design toolkit. Employing Universal Design for Learning (UDL) principles, the project will ensure equitable access and participation for diverse undergraduate aerospace engineering students, emphasizing inclusion for women and underrepresented groups in aerospace. Inclusivity will be promoted by creating detailed guidelines for remote software interfaces and visualization layers specifically designed for diverse learning styles and accessibility needs. A blueprint for an inclusive curriculum module will also …

Hybrid Machine Learning--Finite Element Solvers For Solid And Fluid Mechanics, Victor Alcantara-Arias, Spandan Suthar

College of Engineering Summer Undergraduate Research Program

The goal of this project is to develop a new class of hybrid solvers for partial differential equations (PDEs) encountered in solid and fluid mechanics that blend traditional finite element methods (FEM) with modern machine learning algorithms. While FEM solvers are well developed, they can be computationally expensive for realistic problems. Machine learning algorithms have emerged as possible new solutions to cut down the computational cost associated with expensive FEM simulations, but these are typically not interpretable. Previous work on this topic resulted in a class of fully interpretable machine learning solvers for PDEs that had two primary drawbacks: (i) …

Sparse-Data Orbit Estimation In Low Earth Orbit Using The Markov Chain Monte Carlo Ensemble Gaussian Mixture Filter, Nicholas J. Oden

Master's Theses

The number of space objects (SOs) in low Earth orbit (LEO) continues to increase rapidly, creating challenges for the current ground-based tracking network, which cannot accommodate the projected growth in SOs. Catalog maintenance relies on frequent observations for reliable reacquisition, with Two-Line Element (TLE) sets typically generated daily to mitigate rapid error growth from poor TLE accuracy. This constraint limits the ability to track more objects with existing infrastructure. This work evaluates the Markov Chain Monte Carlo Ensemble Gaussian Mixture Filter (MCMC EnGMF), a nonlinear, non-Gaussian filter well-suited for sparse tracking scenarios where higher post-update accuracy is needed to reduce …

Open-Source Cubesat Flight Software And Simulation, James Gruber

Computer Engineering

An open-source FreeRTOS-based flight software framework for CubeSats, with an example flight software package and simulation demonstrating real-time attitude control.

Cislunar Orbital Debris Removal Feasibility Analysis Using Nrho To Dro Transfers At Varying Solar Angles, Peter C. Lie

Master's Theses

The resurgence of lunar exploration necessitates the expansion of space situational awareness into cislunar space. The current tracking technologies for cislunar objects are insufficient to determine vacant orbital regimes for human spaceflight. Orbital debris generated in the cislunar environment often evolves along complex and chaotic trajectories due to the influence of multi-body dynamics. Current research into methods of removing orbital debris from space is limited to debris in Earth orbits. For cislunar orbits, debris disposal options are slowly gaining research, mostly centered on hypothetical solutions for active missions. Lunar impact and escape to heliocentric space are low-cost options, but serve …

Investigation Into Silicone-Silicate Conversion Due To Atomic Oxygen In The Low Earth Orbit Environment, Justin T. Self

Master's Theses

Silicones have been widely used over the years in spacecraft for a variety of functions, but atomic oxygen (AO) exposure in Low Earth Orbit causes a silicate (SiO₂) surface layer to rapidly develop on the silicone which results in a permanent change in its thermal and optical properties. Although this silicone to silicate conversion is known to occur, statistical predictions of layer formation as a function of time on orbit are not found in literature. This thesis utilized optical and scanning electron microscopy, Fourier-Transform Infrared Spectroscopy, diffuse reflectance spectroscopy, and nonlinear regression statistical techniques after RF plasma asher …

A Feasibility Study On Series Hybrid-Electric Propulsion For Narrow-Body Transport Aircraft, Carver J. Glomb

Master's Theses

As global climate change accelerates, the reduction of carbon emissions has become a critical objective across multiple industries. The aviation sector, however, has lagged behind other transportation domains in implementing sustainable alternatives, despite growing demand for air travel. Recent research and emerging technologies have proposed several decarbonization pathways, including hydrogen fuel, sustainable aviation fuels (SAFs), and hybrid or fully electric propulsion systems. Among these, series hybrid-electric propulsion has received comparatively limited attention, particularly for application in transport-class aircraft. This study investigates the feasibility and emissions-reduction potential of a series hybrid-electric propulsion architecture applied to a representative narrow-body platform. A Python-based …

Enhancement Of A Python Integral Boundary Layer Method, Jeffrey T. Azuma

Master's Theses

This thesis presents a series of additions to a Python based integral boundary layer software library known as PyBL. This library provides the user the means to calculate boundary layer properties using different models for boundary layer behavior. The additions feature the integration of a set of new laminar and turbulent integral boundary layer models originally developed for and currently found in the program XFOIL. These models were modified to fit the ODE solver method at the foundation of PyBL. A new method for PyBL that stitches a laminar and turbulent solution together has been developed to improve the ability …

Design And Development Of A Laboratory Star Tracker System, Kevin D. Iverson

Master's Theses

This thesis presents the design, calibration, and validation of a low-cost star tracker system and hardware-in-the-loop testbed intended for small satellite applications. The system is composed entirely of commercial off-the-shelf components and integrates both a custom star tracker and a screen-based star field simulator for controlled, repeatable testing. An analytical modeling approach was used in the early design phase to predict system accuracy based on key optical and geometric parameters, informing the selection and configuration of components and guiding the development of calibration routines.

A simulation environment was developed to validate the star tracker software and assess the impact of …

Thermally Perfect Augmentation Of A Supersonic Inlet Design Tool That Uses Method Of Characteristics, Mario V. Guardado

Master's Theses

This work is the first in a series to augment a supersonic air inlet design tool based in Python 3 to incorporate new models that increase the range of applicability of the tool. This effort focuses on improving the thermodynamics model by incorporating a thermally perfect gas model. This tool utilizes method of characteristics to solve the governing equations for an inviscid, irrotational, isentropic, steady, supersonic flow field. Multiple test cases are used to assess the accuracy of all new models. A comparison is made between the original code’s test case for a supersonic inlet at low temperatures to verify …

Development Of A Novel Bio-Mimetic Ornithopter With Variable Flapping Angle, Geourg Kivijian

Master's Theses

From the beginnings of flight, flapping-winged flight has been a goal of many engineers to mimic and replicate. With gains in aerodynamic efficiency of flight and certain other favorable characteristics such as reduced noise, higher maneuverability, and surveillance opportunities in urban environments, flapping-wing aerial vehicle(FWAV) designs are consistently pursued in many corners of academia and industry. This thesis goes into the development of a flapping wing aerial vehicle with a Bio-mimetic novel drive mechanism that is cable-driven and can produce variable amplitude and frequency flapping stroke. Employing a Field-Oriented Control (FOC) Brushless Direct Current (BLDC) motor, paired with a bio-mimetic …

Development Of A Reaction Wheel System For Cal Poly’S Spacecraft Attitude Dynamics Simulator, Caleb Nalley

Master's Theses

The Cal Poly Spacecraft Attitude Dynamics Simulator (SADS) is an ongoing project to develop a system capable of simulating the attitude dynamics and kinematics of a rigid body in space. Actuations on the SADS are performed by reaction wheels, however the current reaction wheels have various issues that decrease system performance and are not independent of the SADS. The reaction wheel developed as part of this thesis will be designed to improve performance and set out design specifications tailored to the SADS, serve as an independent assembly that can be transferred to other systems, and provide a general outline for …

In-Situ Defect Detection In Selective Laser Melting Using Convolutional Neural Networks, Ethan Gaigalas

Master's Theses

This thesis develops and trains a convolutional neural network (CNN) to classify defects in metal parts produced by selective laser melting (SLM) using acoustic emission (AE) data. The model successfully identified porosity and standard build layers with high accuracy but consistently struggled to classify lack of fusion (LOF) defects, regardless of input type, normalization, or class count. These results suggest that while AE signals contain distinguishable features for certain defect types, LOF signals may be too subtle or inconsistent for reliable detection. The study addresses the ongoing challenge of in-situ quality monitoring in metal additive manufacturing, where defects like cracks, …

Low Earth Orbit Drag Sail Degradation Due To Atomic Oxygen And Ultraviolet Radiation, Hannah Rost

Master's Theses

As the orbital debris population increases, so does the risk of collisions with operational spacecraft. In response, the Federal Communications Commission has shortened the deorbit requirement from 25 years to five years. While natural atmospheric decay was sufficient under the previous guideline, many objects with low area to mass ratios can no longer passively comply. Smaller, non-propellant-carrying space objects such as CubeSats lack the ability to maneuver and must rely on alternative deorbit methods. One proposed solution is to deploy a drag sail at end of life to increase atmospheric drag and accelerate orbital decay. However, exposure to atomic oxygen …

Model-Based Design Of Compressed Lithium-Metal Pouch Cell Battery Modules For Evtol Applications, Scott J. Stirling

Master's Theses

Batteries with higher specific energy and power are essential for extending the range and performance of electric vertical takeoff and landing aircraft (eVTOLs). Anode-free lithium-metal pouch cells offer strong potential at the cell-level but require high compressive pressures to enhance cycle life and discharge performance. These pressures necessitate heavier structural components, reducing packaging efficiency at the module level.

To evaluate this tradeoff, a full-factorial enumeration model was developed to explore viable module designs within a constrained packaging volume. The model scales subsystem masses, enforces design rules and material limits, and accounts for large (~20%) cell thickness changes during cycling.

Results …

3d Printed Fixed Wing Aircraft Competition, Sidney E. Long, Mitchell Heise, Jack Bride, Daniel Salinas

Mechanical Engineering

Cal State LA and Arlington University, Texas are hosting the same 3D printed, fixed wing aircraft competition for 2025. Cal Poly requires a competitive plane that can adhere to each rule and be piloted remotely to achieve the longest time in the air. The plane must utilize solely 3D printing technology for the wings, body, and all other structures. The only off-the-shelf components can be the motor and electronics, as well as mechanical devices such as hinges.

Hardware-In-The-Loop Testing For The Polysim Adcs Lab, Shealyn P. Miller

Master's Theses

Hardware-in-the-loop, HIL, testing is an important tool for the validation and verification of systems in the aerospace industry. A common subsystem to be tested using HIL testing is the attitude, dynamics, and controls subsystem, ADCS. This is due to HIL tests using realistic simulations of the space environment to control physical hardware. To create a HIL test, a simulation and HIL interface are needed to test and communicate with hardware. Using a Speedgoat Performance Real-Time Target Machine to communicate with a Raspberry Pi and a Simulink model, three tests were conducted to ensure communication was functioning properly. A simulation, in …

Data Driven Analysis Of Samara Seed Kinematics And Dynamics, Shashwat Sparsh

Master's Theses

Samara Seeds are a class of fruit most famously belonging to the Acer species and are characterized by their single-bladed geometry and their auto-rotation response during descent. This steady-state auto-rotation response is the subject of aerodynamic analysis which aim to quantify the performance. The period prior to the beginning of steady-state auto-rotation is classified as the transition regime and has not been the subject of intense scrutiny.

This thesis employs a data-driven approach to analyzing the kinematic and dynamic response of these seeds during both the transition and auto-rotation stages of flight to quantify the performance with respect to the …

Development And Testing Of A Lab-Scale Resonance Igniter For Rocket Propulsion Applications, Aidan Caplan

Master's Theses

The resonance igniter is a type of rocket engine ignition system that initiates spontaneous combustion without using an external ignition source. This is possible because the activation energy needed for the combustion reaction to take place is provided by the igniter as it receives propellant flow. This can simplify the igniter hardware and lends it high re-usability while enabling the use of high-efficiency propellant combinations. Its potential benefits could make it a desirable alternative to traditional approaches such as using spark igniters or hypergolic propellants. The present research strove to inaugurate the study of the resonance igniter at Cal Poly …

Performance Of Multi-Composite Materials With Corrugated And Cell Geometries Under Low-Velocity Impact, Lukas S. Kolbl

Master's Theses

Composite structures have demonstrated great potential to improve mechanical performance in various applications, including ballistics protection. This study demonstrates that the integration of geometrically optimized composites into core-face sheet assemblies provide great impact resistance. The research investigated the performance of two composite manufacturing methods under low-velocity impact through residual strength and damage comparisons. Corrugated core composites were produced with traditional manufacturing methods, namely compression molding, using twelve stacking sequences. These stacking sequences were chosen to represent four laminate groups, where a unique fiber orientation scheme was employed across three laminate thicknesses (6, 8, and 12 layers). In contrast, honeycomb and …

The Integration And Validation Of A Class 3b Laser For Stereo Particle Imaging Velocimetry, Jensen Lam

Master's Theses

Particle Imaging Velocimetry (PIV) is a laser flow diagnostic measurement technique used to measure spatial and temporal velocity fields. In an effort to promote experimental aerodynamic research, specifically an entry point for students to learn Particle Imaging Velocimetry, an in-house Class 3B laser PIV system was developed and its experimental results were verified with a Class 4 laser. Both systems were integrated on the Cal Poly Water Tunnel Laboratory. The work emphasizes the application of lasers controlled by a micro-controller to perform microsecond-based pulses and integrating a newly-developed device with an old system consisting of software, cameras, and synchronizers. The …

An Investigation Into The Use Of Amateur Astronomy Equipment For Optical Orbit Determination Using A Mobile Telescope Platform, Johan C. Govaars

Master's Theses

The process of optical orbit determination has long been in the domain of large organizations and stationary observatories with highly specialized scientific equipment. This thesis seeks to determine not only if satellites can be captured regularly using purely commercial-off-the-shelf (COTS) equipment, but also if initial orbit determinations can be made using that data. Moreover, the use of a mobile telescope platform allows users to circumvent the restrictions of fixed observatories such as low horizon viewing restrictions or existing light pollution.

A completely COTS setup was utilized that included an 8-inch Celestron NextStar 8SE telescope with an f/6.3 focal reducer and …

Spacecraft Attitude Control Simulator, Bricen S. Rigby

College of Engineering Summer Undergraduate Research Program

The Spacecraft Attitude Control Simulator is a single-axis attitude control platform which is intended to recreate the frictionless space environment in order to test cold-gas thruster control schemes. The overall goal of this research project was to observe settling data from the platform and compare it to simulated data. In practice, the predicted settling time was only 7% larger than observed settling time.

Cryogenic Fuel Applications To Sustainable Commercial Aircraft, Jack R. Kisling, Lillian Panning

College of Engineering Summer Undergraduate Research Program

Finding a source of clean and renewable energy is one of the greatest challenges humanity will face in the 21st century. With populations expanding, developing countries increasing their use of resources, and the rapid and alarming effects of climate change, a shift to a sustainable future is an existential prospect.

The goal of our project is to take the first steps toward getting safety procedures and lab space established, so mechanical engineering senior projects can quickly begin to experiment with cryogenic fuels. They will explore the application of cryogenic fuels to commercial aviation.