Engineering Commons^™

Mobybike Human Powered Hydrofoil, Steven Bieri, Tim Buckmaster, Kristen Heckman

Mechanical Engineering

The purpose of this project is to develop a human powered hydrofoil bicycle that uses the patented foil motion of the sponsor, Liquid Ideas, to generate lift and thrust to ride across the water. The bicycle will then be used to further develop and test the actuators that Liquid Ideas currently has. This report contains information from the concept design report on how the final design was chosen and detailed information on the final design, as well as plans for manufacturing, assembling, and testing the completed project.

Ewb Micro Hydropower System Design For Mae Chan Thai, Adam Eberwein, Adam Hendry, Ravi Sahai

Mechanical Engineering

The village of Mae Chan Thai has a need for a dependable source of power that the Cal Poly Engineers Without Borders Thailand team is currently pursuing to overcome. This Cal Poly senior project team will focus on aiding EWB by providing external consultation on all aspects of building a hydroelectric system sized for Mae Chan Thai; including research, design, and construction practices. This senior project team is designing a system sized for the village and is building a full scale model of the Mae Chan Thai system in the Cal Poly Fluid Mechanics Laboratory that properly simulates the real …

Loaded Shift Tester Sram, Nick Cox, Sam Shaffer, Michael Polka

Mechanical Engineering

This report details the design, manufacturing, and testing of a loaded shift tester for the SRAM Bicycle Corporation. The machine is used to perform developmental and qualification tests on various bicycle drivetrain components. Using SolidWorks, the design team created a solid model of the machine on the computer, then ordered and manufactured the parts required to build it. The machine was tested to ensure that all the parts worked together, and was finally delivered to SRAM when it was deemed ready.

High Temperature Filter Test Unit Upgrades, Blair Frandeen, Will Schill, Erick Shewmaker, Joshua Turgeon

Mechanical Engineering

The purpose of this project was to improve the existing High Temperature Filter Test Unit (HTTU) by optimizing performance and adding new features. These features include viewing ports and a camera system for observation of tests, a leak detection system, and a flame impingement system. Additional considerations included improving the current operation of the HTTU by reducing test time and energy loss. The HTTU is designed to test High Efficiency Particulate Air (HEPA) filters at temperatures up to 1300 ˚F, creating conditions which simulate a fire in a chemical processing facility. The HTTU was originally built as a Cal Poly …

Tilton Clutch Release Load Tester, Ryan T. Bylard, Kevin A. Campbell, Trevor J. Hebbel

Mechanical Engineering

This proposal is for the development of an automated clutch release measurement device for Tilton Engineering, Inc. Tilton has expressed its desire for a piece of test equipment to supplement their existing CT2000 clutch clamp load testing machine. This device will acquire r el e as e load and travel data for the pressure plate of a clutch immediately after it is tested for clamp load on the CT2000 machine, and will serve as a quality control check for Tilton’s clutches before they are sent out to the customer. Tilton wants a clutch release test machine to ensure that their …

Pier Portal Ii, Misha Balingit, Cory Spieler, Aaron Jen

Mechanical Engineering

No abstract provided.

Bicycle Wheel Test Machine, Dylan Harper, Kevin Hom, Ross Williams

Mechanical Engineering

In recent years, the cycling industry has witnessed huge advancements in bicycle components and materials. The age old goals of speed and low weight are still present today, but the pursuit of these goals may be reducing the structural stability of various components integral to wheel performance, including the wheel hub bearings. These bearings are invaluable to bicycles but little is known about how the forces and loads applied to a bicycle affect the performance of these bearings. Broken axles and hubs are indicators of significant stresses within the hub, but little is known about how the resulting deformation affects …

Autonomous Collision Avoidance, Thomas Stevens, Elliot Carlson, Ian Painter

Mechanical Engineering

A steering controlled, autonomous collision avoidance system has been developed by California Polytechnic State University. This system represents a step in the direction of fully autonomous driving, while allowing the driver to maintain control of the vehicle during normal driving conditions. In the case of an imminent collision, the system removes control of the vehicle from the user and autonomously steers around the obstacles. The final system is able to avoid two static obstacles with a 95% pass rate and one moving obstacle with a 50% pass rate. With full scale, fleet wide, implementation of this system it is expected …

Stent Graft Blush, Vanessa Barrett, Thomas Matzinger, Mike Morelli

Mechanical Engineering

In order to better understand Type IV endoleaks (“blush”), the Cal Poly Senior Project team GraftTest has developed a blush evaluation system able to mimic several of the aorta’s environmental parameters. Capable of both pressure and flow rate control, this bench top system accommodates Medtronic’s wide range of abdominal and thoracic aortic stent grafts. Having researched endoleaks, stent grafts, and numerous other factors affecting stent graft blush, a system was developed with the aim of assessing and comparing the performance of Medtronic’s stent grafts with regard to blush. Furthermore, this system has been designed to provide reliable and repeatable results …

Rapid Tool Heating, Jason Chi, Bobby Dodge

Mechanical Engineering

Quatro Composites creates various molded parts for an array of industries. They are seeking to improve their thermoplastic molding process by decreasing the amount of time to heat up the steel tool that molds the thermoplastics. Currently, it takes approximately 1 hour to heat up their 120 pound steel mold from room temperature to approximately 700°F. The goal of this project is to create an optimum heating method that will minimize that heating time to about 20 minutes or less. It is critical for the stakeholders (Quatro Composites) to have a faster heating time in order to increase their production …

Rocket Fuel Pressurization, Sean Green, Joe Marcinkowski, Andrew Nahab

Mechanical Engineering

No abstract provided.

M600 Servo Test Stand Makani Power, Jennifer Tibble, Jeremy Dong, Arianna Lasche, Alex Serventi

Mechanical Engineering

Tempest has designed and built a test stand to validate the servo selection for Makani Power’s M600 prototype. The test stand tests the servo at a specified frequency and torque. It also includes an environmental housing that can later be used to incorporate a heater, cooler, and humidifier. The applied frequency, torque, and servo position is controlled by the operator. The stand also measures and provides a readout for temperatures throughout the chamber, humidity within the chamber, frequency felt by the servo, and load applied to the servo. The table has two tiers: the first tier supports all torque application …

Hoist To Transfer Athletes From Wheelchair Into A Kayak, Jennifer Batryn, Javier Mendez, Kyle Mooney

Mechanical Engineering

No abstract provided.

Ir Imaging Chip Fixturing System, Curtis Wagner, Scott Solomon

Mechanical Engineering

No abstract provided.

Design, Construction, And Evaluation Of A Portable Reusable Plastic Container Dumper, Kevin J. Lau

BioResource and Agricultural Engineering

This senior project discusses the design, construction, and evaluation of a portable RPC (Reusable Plastic Container) dumper. This RPC dumper is one piece of a citrus processing system to package citrus. Bee Sweet currently utilizes man power in order to dump its RPCs whereas this design will decrease the amount of man power needed to dump RPCs during high workloads.

The goal of this project was to design, construct, and test a custom fabricated RPC dumper that will decrease the number of people needed to dump RPCs and also the amount of damage on the oranges when being dumped from …

Micro Sprinkler Irrigation Design On Almonds, Scott Trinta

BioResource and Agricultural Engineering

This project is to design a micro sprinkler system with a cost analysis for a 17 acre field. This type of irrigation will allow for a more uniform distribution of water, with more water being beneficially used at low flow rates. This design should minimize unwanted runoff water and save the farmer money in the long run.

Design, Construction, Testing, And Evaluation Of Water Trough Float Valves, Chad Reenders

BioResource and Agricultural Engineering

No abstract provided.

Design Of An Energy Efficient Virtual End Node Client Using Openadr2.0a And Smap, Kevin Navero

BioResource and Agricultural Engineering

Demand Response (DR) describes the set of actions taken to impose a reduction in electrical loads to stabilize the power grid and decrease costs. It is used when power grid emergencies or extremely high demand and congestion, threaten the electricity supply-demand balance. Automated Demand Response (ADR) describes a web-based control system that triggers DR events automatically by signaling other pre-programmed control systems. This project intends to use the OpenADR2.0 specifications provided by the OpenADR Alliance to construct an open source Virtual End Node (VEN) client to retrieve DR signals. The Simple Measurement and Actuation Profile (sMAP) software is also used …

Residential Fire Sprinkler Design For The Phi Kappa Psi Fraternity House, Nolan Frost

BioResource and Agricultural Engineering

This senior project discusses the design of a residential fire sprinkler system for a local fraternity house. The design follows NFPA 13D code, and contains design calculations, design drawings, material specifications, and cost analysis. The design was completed with the intention of being used for the installation of a fire sprinkler system in the house.

Design And Installation Of A Mobile Agriculture Chemical Mixing Station, Jason Mendes

BioResource and Agricultural Engineering

This senior project encompassed the design and fabrication of a Mobile Agricultural Chemical Mixing System. The design parameters were provided by Mark McKean and McKean Farms from Riverdale, Ca. The project’s objective was to provide safer working conditions for operators by improving their working environment while increasing mixing efficiency. This mobile system will provide storage for materials, as well as, a diversified mixing system at the site of applications.

The major components of the project include two chemical mixers to mix materials, a 2-inch suction pump to supply water from non-powered sources, and a flatbed trailer to encompass the unit …

The Visual Representation Of Sound For The Hearing Impaired, Jonathan Brophy

Electrical Engineering

There are many difficulties that arise when one is faced with a hearing disability. New applications of advancing technology have the potential to enable designs capable of assisting the hearing impaired with the ability to see sound. This project seeks to provide a user with a visual representation of loud noises detected using small directional microphones. The microphones determine the location of the sound above a set decibel level and a microprocessor determines the approximate location of the sound source and displays a vertical colored bar on a video image in the direction of the noise using virtual reality glasses. …

Unipolar Pulse Width Modulation Inverter, Randy Baggao, Gabriel Tam

Electrical Engineering

This project portrays the design and construction of a pulse width modulation (PWM) inverter. The inverter is implemented as a unipolar converter. The inverter provides a steady single-phase sinusoidal 60Hz AC voltage output from a DC input. This is a basic DC-AC power converter that is built in 3 separate phases and integrated altogether at the end. The inverter can be broken down into the control unit, firing circuit, and the H-bridge. By using the PWM method, one can control the frequency and amplitude of the output by using a reference signal. This method will also avoid using a transformer …

Low Speed Alternator Design, Scott Merrick

Electrical Engineering

No abstract provided.

Micro Hydropower System, Christpher Neally, Ian Verstuyft

Electrical Engineering

The micro hydropower project strives to meet the needs of a specific village in northern Thailand in partnership with Engineers Without Borders. Specifically, the electrical side of the system must be designed to convert the mechanical power of a flowing river that is turning a turbine into sustainable and dependable power. Currently available hydropower systems will be considered, analyzed, and tailored to suit the specific needs of the community in need. The system to be designed will be flexible enough to demonstrate proof-of-concept with the limited maximum generable power in lab while having the ability to be easily scaled for …

Universal-Retro Console Gamepads To Usb Adapter With Two-Player Compatibility, Miguel Buenrostro

Electrical Engineering

An Arduino board or microcontroller development board with a microprocessor can be configured to interface with a variety of wired gaming input devices. Through software and hardware design this functionality is accomplished for the use of older gaming system gamepad devices such as the original Nintendo Entertainment System, the Super Nintendo, and Sega Genesis. The Arduino development board offers up to 18 general purpose input output connections which are sufficient for the simultaneous connection of up to 6 gaming devices of the aforementioned gamepads. The microcontroller‘s firmware is changed to achieved plug-and-play compatibility so windows can recognize the device as …

Pscad Modeling Of One-Cycle Control Var, Andre Keir Azares

Electrical Engineering

Voltage support has been a common problem utilities have faced for many years and although there exists many solutions, the advent of renewable energy devices and electric vehicles make the problem of voltage support an even greater challenge today. The increasing use of electronic devices by consumers also increases the magnitude of dealing with voltage support. A promising new solution to voltage support is seen in One Cycle Control, a new control method that uses a nonlinear feedback technique on power electronics to produce high quality sine waves with fast dynamic response. This control paradigm is seen in its application …

Obd2 Pid Reader, Andrew Fong

Computer Engineering

The most current standard on automobiles for monitoring data is OBD-II. Using On board diagnostic Parameter ID (OBD PID) codes hobbyists and mechanics have the ability to monitor, chart, and obtain data on cars by communicating to the ECU. The OBD-II connector is often located under the driver’s side inside of the car. The hardware will consist of a generic Bluetooth OBD2 connector and a laptop running windows. The software will be an program exe created by visual basic. The software created in visual basic will allow the user to examine PID codes in order to record and discover new …

/Usr/Sbin/Clksync - Leo Nano-Statellite Clock Synchronization Software, Matt Zimmerer

Computer Engineering

A CalPoly Student Based Organization called Polysat takes mission contracts regarding the development and production of nano-satellites designed to fulfill specific mission requirements. Nano-satellites themselves are very complex and dense electronic devices. Polysat Satellites have recently switched to a new version of the main system board. This system board hosts an ARM AT91SAM92G0 processor, and enough hardware to comfortably run an embedded version of the Linux kernel. Each mission requires specific configuration for the system image, and specialized software. I've spent much of the last two years developing software, and recently debugging both my software, and the software system as …

Sifteo Spice, Ikenga Kenneth Ugo

Computer Engineering

Sifteo SPICE is an application built on the Sifteo platform with the purpose of aiding in the learning of basic circuits. Traditionally, circuit theory is taught to students in two different methods, lectures and laboratory exercises. Lectures focus on auditory and visual learning and are largely passive learning. Lab experiments allow students to physically interact with the circuits, and learn visually through viewing output waveforms from simulators or on measurement devices.[3] The goal of the Sifteo SPICE project is to develop a physical system for virtual, real-time SPICE simulation that mimics the laboratory experience. In Sifteo SPICE, each individual Sifteo …

Bluelock: A Secure Bluetooth Operated Padlock, Trever Mckee

Computer Engineering

For this project a secure, battery operated, Bluetooth operated padlock was created. The project included both the hardware to integrate with a padlock and an Android application used to interface with the hardware. In order to make the padlock secure both AES encryption and challenge response authentication were used for secure message passing between the device and the Android phone. The project also included power consumption and sustainability tuning including exploring Arduino sleep states and integrating the project with a solar charging unit.