Engineering Commons^™

An Alternative To Stretch Wrap Using Triple Bottom Line, Christian Guirola

Industrial and Manufacturing Engineering

Packaging products has always been a major sector of industries. Mass producing manufacturing companies use wooden pallets to store and transport items; these products are stacked and then secured by wrapping stretch wrap around them. The main issue with this packaging method is that millions of pounds of waste is produced. Some of the other effects include green house gas emissions during its production, limited recycling, and high packaging costs. In order to reduce the amounts of stretch wrap used by industries and distribution centers, there was a need to research and evaluate alternate methods to secure products on pallets. …

Feasibility Of Manipulating Correlated Color Temperatures With A Phosphor Converted High-Powered Light Emitting Diode White Light Source, Matthew Michael Little

Master's Theses

In this thesis we examine the feasibility of developing a white light source capable of producing colors between 2500 and 7500 Kelvin on the black-body radiator spectrum by simply adjusting amperage to a blue and ultraviolet (UV) light emitting diode (LED). The purpose of a lighting source of this nature is to better replicate daylight inside a building at a given time of day. This study analyzes the proposed light source using a 385 nm UV LED, a 457 nm blue LED, a 479 nm blue LED, a 562 nm peak cerium doped yttrium aluminum garnet (YAG:Ce) phosphor, and a …

The Effects Of Carbon, Boron And Vanadium On The Microstructural Evolution And Hardness Of Steel-Based Hardfacing Alloys, Kyle Rafa

Materials Engineering

Current hardfacing alloys provide insufficient wear resistance due to either cracking or significant material wear. To increase wear resistance of steel-based hardfacing alloys, the effects of composition on microstructure and hardness were investigated in a progression of alloys. Initially, seven new alloys were prepared varying the carbon-boron ratio with the total constant at 3 wt%. Small arc-melt cast circular ingots were produced roughly 1 x 0.5 inches. Metallography provided insufficient phase magnification, thus a SEM equipped with EDS was used, allowing for microstructure and phase composition analysis. Four distinct carbide phases were found and image analysis software allowed for carbide …

The Characterization And Analysis Of In-Vitro And Elevated Temperature Repassivation Of Ti-6al-4v Via Afm Techniques, Aaron J. Guerrero

Master's Theses

ABSTRACT

The Characterization and Analysis of In-vitro and Elevated Temperature Repassivation of

Ti-6Al-4V via AFM Techniques

Aaron J Guerrero

Research in the corrosion of orthopaedic implants is a growing research field where implants have been known to show adverse effects in patients who have encountered the unfortunate dissolution of their implants due to corrosion. Once corrosion begins within the body, many adverse biological reactions can occur such as late on-set infections resulting in severe health complications. The focus of this research is specifically related to the problem of late on-set infections caused by localized corrosion of orthopaedic implants. In medical …

Improved Computational And Experimental Validation Using Different Turbulence Models, Jay Marcos, David D. Marshall

Aerospace Engineering

This paper will explore the methods and techniques necessary to perform a more accurate CFD validation of experimental results. The methods and techniques used will be validated against experimental wind tunnel data of a 2D high lift airfoil with a 3D engine performed by Georgia Tech Research Institute. Preliminary results showed that computational methods over predict the lift and drag coefficient, while still showing very similar trends in CL and CD. To further improve the preliminary results and the predictive capabilities, different turbulence models will be investigated. Results of this validation will assist in determining the appropriate turbulence models, boundary …

Development And Assessment Of A Pcb Layout And Manufacturong Laboratory Module In Introductory Electric Circuits For Ee And Non-Ee Majors, Albert Liddicoat, Jianbiao Pan, James G. Harris, Gary Perks, Linda Shepherd

Industrial and Manufacturing Engineering

In standard introductory electric circuits laboratories for electrical engineering (EE) majors and non-EE majors, prototype boards are typically used to construct and test electric circuits. Students typically do not learn how to design and manufacture Printed Circuit Boards (PCB) that are commonly used in more sophisticated design projects and other engineering applications. This paper will present the development and assessment of a PCB layout and manufacturing laboratory module that has been used in introductory electric circuits laboratories for EE and non-EE majors. The feasibility of integrating the new PCB layout and manufacturing module into the electric circuit course will be …

Assessing Curriculum Improvement Through Senior Projects, Jianbiao Pan, Albert Liddicoat, James G. Harris, Linda Shepherd

Industrial and Manufacturing Engineering

Senior project and/or capstone design courses are intended to provide a culminating design experience for students and to demonstrate their understanding of engineering knowledge and their ability to apply that knowledge to practical problems. It is expected that the quality and attributes of students’ senior design projects can be used as a good measure of determining how well the curriculum prepares students to engage in engineering design as well as a measure of faculty teaching and student learning. This paper reports the results of a study designed to assess whether the new computer engineering curriculum implemented at Cal Poly over …

Analysis Of Curvature Effects On Boundary Layer Separation And Turbulence Model Accuracy For Circulation Control Applications, Daniel Wilde

Aerospace Engineering

This set of analyses involves flow separation in high curvature regions with special attention to circulation control implementations. Blown flaps of various shapes designed by Rory Golden for use on the AMELIA, or Advanced Model for Extreme Lift and Improved Aeroacoustics, short takeoff vehicle have exhibited flow separation at locations where flap curvature changes. Investigating this problem, its causes, and potential solutions, I have concluded that the separation is equally a function of the flow simulation turbulence model used, and the geometry of the flap itself. Using Gambit version 11.0.1 for grid generation and Fluent version 6.3.26 for CFD calculations, …

Project Selection And Process Plan Design For Alternative Ime 143/144 Final Project, Joseph S. Anderson, Sarah R. Shackelford

Industrial and Manufacturing Engineering

Hundreds of students each year enroll in IME 143 or IME 144, freshman-level machining classes, and complete an air motor to demonstrate the skills they have acquired on a variety of manufacturing processes. The air motor, however is useful only as a teaching tool in the classroom; once the students bring them home, the air motor becomes little more than a trophy at best.

With the capabilities of the machining lab, a final project can be developed that can have a benefit to people in need while maintaining educational value. This project details a process plan for a manual water …

Increasing Production Capacity At A Start Up Biomedical Company, Traci J. Otsuji

Industrial and Manufacturing Engineering

The following senior project was first introduced during a summer internship at a biomedical company called Asthmatx Inc. Asthmatx is responsible for the development and manufacturing of a catheter‐based device for moderate to severe cases of asthma. Upon the approval of FDA, Asthmatx had planned to ramp up their production capacity significantly in order to accommodate the potential growth.

The first step in the process improvement was a facility reconfiguration that involved the adjustment of process sequencing and the implementation of ergonomic catheter channels. Next, time studies were conducted to gain more accurate time standards of the production process. After …

Process Improvement For The Department Of Surgery Sierra Vista Medical Center, Jessica Paz

Industrial and Manufacturing Engineering

This report proposes and analyzes process improvement methods for the Surgical Services Department at Sierra Vista Regional Medical Center. The department currently operates with an average of 25% of elective cases starting on time. This can be attributed to a number of inefficiencies that occur throughout the hospital.

The following Industrial Engineering methods were utilized to improve patient flow:  creation of a data collection system to quantify delays  use of simulation and facility redesign techniques to determine feasibility and benefits of moving towards a surgical center model  development of a user interfaced database to record and analyze …

Police Operations Simulation, Robert Mcgee

Industrial and Manufacturing Engineering

In this report, the author explains the process of creating the Police Operations Simulation, shows step-by-step how it works, and statistically analyzes the results from SLOPD’s own proposed and current schedules. The data-gathering from the department and the simulation itself will receive the bulk of the coverage in this report, followed by sample results from SLOPD and a business plan for future sale to other departments.

Using the given numbers, it appears that the proposed schedule will result in significantly improved coverage for the city of San Luis Obispo. While any increase in the number officers on patrol tends to …

Hybrid Rocket Motor, Zach Arena, Alexander Athougies, Alden Rodulfo

Aerospace Engineering

This project involves the re-design, manufacturing, and testing of the Cal Poly Space System’s 4th iteration of an M-class 98mm hybrid rocket motor. This motor utilizes hydroxyl-terminated polybutadiene as fuel with liquid nitrous oxide as the oxidizer. Modeling and analysis was conducted on a 12 port self-impinging swirl injector and fuel manufacturing to improve performance. Several hot and cold flow tests were conducted to validate the analysis and predict performance values. Test results included two test fires resulting in an average of 212 lbf of thrust for 6 seconds with an Isp of 160 seconds and an average thrust of …

Mapping The Medical Device Development Process, Scott T. Ham

Industrial Technology and Packaging

This project examined the use of process mapping as a tool to show the process of developing medical devices from a broad perspective that includes research, innovation, development, regulation, and marketing. The medical device development cycle, on a broad scope, is not well defined. The lack of a universal language with which to describe this process has made it difficult to understand and communicate. In this project, data was collected from peer-reviewed sources, summarized in a literature review, drawn out by hand into a series of lower-level process maps and finally assembled into a single process map. This project is …

Maintenance Service Request Process Optimization For The Cliffs Resort At Shell Beach, John Birch

Industrial and Manufacturing Engineering

This process optimization project utilizes a new idea to have an Access 2007 database automatically send a text message to a given cellular telephone. The hotel’s maintenance service request process is outdated and inefficient, relying solely on paper and human memory for success. Initiation, tracking, and recording the maintenance service requests need to be automated to optimize this process. The solution is a working database which employs said automation using Access 2007 in combination with a separate program created to facilitate the automatic text messaging. Implementing this database will result in higher customer satisfaction for the hotel.

Ground Support Equipment For Northrop Grumman Massive Heat Transfer Experiment, Michael A. Manuel, Christopher J. Sparber, Greg A. Trent

Aerospace Engineering

California Polytechnic State University students designed, built, and certified ground support equipment for the Northrop Grumman Massive Heat Transfer Experiment. The Cal Poly design team built the 10000, 20000, and 30000 assemblies to meet Northrop Grumman requirements. The requirements included interface limitations, design load factors, delivery, and testing specifications. The design process consists of requirements generation, conceptual design, preliminary design, design reviews, manufacturing, and certification. The hardware was successfully completed and is used at the Johnson Space and Kennedy Space Center.

Senior Project: Global Position Determination From Observed Relative Position Of Celestial Bodies, Michael Holmes

Aerospace Engineering

A method was developed to determine the latitude and longitude of an observer based on the observed position of the Moon and several other celestial bodies. The basic principal developed dealt with the proximity of the Moon. Its relative displacement from calculated values was measured using photography by comparison with stars near the Moon. Photographs were taken from a location in San Luis Obispo at Longitude 120°35.9' and Latitude 35°13.3'. The analysis method has determined the location of the observer to a Longitude of 117°43.8'. An additional method located the observer to 36°38.7'N Latitude and 114°47.6'W Longitude.

Conceptual Aircraft Hinge Moment Measurement System, Erin M. Hambrick, Nicole M. Thomason

Aerospace Engineering

The Conceptual Aircraft Hinge Moment Measurement System (CAHMMS) was designed, prototyped, and validated to improve hinge moment estimates early in the design process. Validation was performed by integrating CAHMMS with a test wing and conducting wind tunnel tests to compare the expected theoretical, historical, and Computational Fluid Dynamics (CFD) predictions to the experimental results. As CAHMMS is an external measurement system, interference effects at the connection points were investigated. Further studies were undertaken to verify the CFD predictions with the experimental hinge moment measurements. Hinge moment results from the experimental data and the theoretical data closely correlated with less than …

Rv-7 N675cp Lean Versus Rich Fuel Mixture Aircraft Performance, Edward Spenser Burgos, William Beaman Howe

Aerospace Engineering

The purpose of this experiment was to compare the effects of flying with lean mixture versus rich mixture on aircraft performance. This was done by taking data in the RV-7 N675CP aircraft, RV-7A base aircraft that was built by students at California Polytechnic State University of San Luis Obispo. The RV-7 N675CP contains a Lycoming O-360-A 180 HP engine and fully automated flight data acquisition system. Test flight data indicates the aircraft consumes less fuel, has greater engine exhaust gas temperature (EGT), and possibly increases airspeed with a lean fuel mixture.

Matlab® Gui Visualization Of Classical Orbital Elements, Nancy Teresa Cabrera

Aerospace Engineering

The classical orbital elements of an orbit are eccentricity, angular momentum, inclination, right ascension of ascending node, true anomaly, and argument of perigee. These six parameters define an orbit. Using MATLAB® to model a satellite orbiting Earth in three dimensions, a graphical user interface was created to allow a user to manipulate the orbital elements to desired quantities. In doing so, each parameter’s impact on the orbit is visually displayed. This furthers the understanding of how the parameters are linked to the orbit. When the interface is first opened, the default circular orbit has a range of 20,000 kilometers, an …

Simplified Procedures For Seismic Analysis And Design Of Piers And Wharves In Marine Oil And Lng Terminals, Rakesh K. Goel

Civil and Environmental Engineering

No abstract provided.

Valveless Pulsejet Engine, Cory William Kerr, James Robert Reynolds

Aerospace Engineering

The goal of this project is to build a valveless pulsejet based on the Lady Anne model, known as the Focused Wave Engine VIII Twin Stack. This project has two main goals. The first goal is to design and build the valveless pulsejet. This includes machine work on stainless steel to build the engine, as well as modifying copper tubes to serve as a fuel injection system. The second goal is to build a test stand that allows for accurate data collection of the total thrust being produced by the engine and acts as a fuel injection and ignition system. …

Design, Fabrication, Structural Testing, And Numerical Analysis Of A Small Scale Composite Wing, Jacob David Gaunt, Juan Carlos Flores, Vincent Andrew Perry

Aerospace Engineering

A small scale composite wing based on a design found on an experimental aircraft was designed, constructed, and tested dynamically and statically. The wing was constructed similarly to an experimental aircraft wing. The performed static test was intended to produce pure bending. Strain gages were used to measure strains on the wing structure. The strains were converted to stresses to aid in analysis. The static test results suggested that the wing was actually under torsion. Four structural modes were found from the static test. A finite element analysis model was made to compare experimental results to numerical analytical results. The …

Irrigation Leak Detection: Using Flow Rate Sensors To Detect Breaks In An Irrigation System, Adam Openshaw, Kalvin Vu

Computer Engineering

This report details the exploration and invention of a mechanism that can detect breaks in an irrigation system. With the ultimate goal of conserving water, we have designed an inexpensive, self sustaining flow rate monitor that can be used to identify anomalies in an irrigation system and wirelessly communicate the status of the system to a base station. Our implementation can also determine the direction of the anomaly based on the nature of the anomaly itself. This means that multiple monitors can be used to pinpoint the location of a break within the system in addition to merely detecting its …

Characterization Of Aluminum-Boron Carbide Particulate Metal Matrix Composites, Eric Blank

Materials Engineering

The analysis of die-cast 380 aluminum-boron carbide particulate metal matrix composites (MMC) was performed in order to see if the samples had the required tensile strength of 300 MPa. 10wt% B4C die-cast samples were produced and tested. Half were heat treated to the T6 condition and the others were left as cast. Using ASTM standard B 557M it was found that the average tensile strength for the as-cast samples was 130 MPa and the heat treated samples had a tensile strength of 93 MPa. These values were both lower than expected. The heat treated samples were not expected to have …

Effects Of A Solution Anneal Quench Delay On The Heat Treatment Response Of Aluminum 2219-T6, Daniel James Filomeo

Materials Engineering

The ageing response for aluminum 2219-T6 was investigated to determine the effects a quench delay (QD) could have on tensile properties. Before testing commenced, furnace surveys were conducted to ensure they could meet the required temperature stability of + 10˚F (+6˚C). MIL-H-6088 specified a maximum quench delay of 15 seconds for parts thicker than 2.29 mm (0.090 in). An investigation was conducted on how different quench delay times changed the ageing response of T6 heat treated for Al 2219. Heat treatments were performed according to the ASM Handbook. Preliminary tests were performed on 1-1.5 in. cube blocks of Al 2219 …

Validation Of A Secondary Fabric Supplier And Characterization Of Alternate Cores For Use In The Aptera 2e Sandwich Core Composite, Bryan Rogers

Materials Engineering

Polymer matrix composites’ high strength to weight ratio has made them an ideal material choice for use in lightweight transportation vehicles. Aptera Motors, a company based out of Oceanside, CA, is currently developing a next-generation high efficiency passenger vehicle called the Aptera 2e. The 2e’s body is composed of a sandwich core composite containing laminates of E-glass fibers embedded within an epoxy matrix sandwiched between a polyester hexagonal core. This project looked to validate a secondary fabric supplier for use in Aptera’s composite and characterize the core shear properties of two alternate core materials for future iterations of Aptera’s vehicle. …

Efficient Low-Power Computing Cluster, Prentice Wongvibulsin

Computer Science and Software Engineering

The purpose of this project is to demonstrate the idea that clustering together less powerful but energy efficient machines that are commercially available can provide more efficient computing. With a third of energy consumption in the United States attributed to data centers, power efficiency has become an increasingly important topic in computing. Companies like Google have exceeded their grid’s capacities and built datacenters next to hydroelectric dams to reduce power loss from transmission and to increase their data center’s capacity. These experiments aspire to demonstrate a model for achieving a higher performance-per-watt in a larger scale using commercially available low-power …

The Applications And Limitations Of Printable Batteries, Matthew Delmanowski

Graphic Communication

This study focuses on the potential applications for printed batteries and how they could affect the printing industry. It also analyzes the main problems associated with manufacturing this technology and what needs to be done to overcome these issues. To find the answers to these questions, two methods of research were used. The first was through the elite and specialized interviewing of Dr. Scott Williams of Rochester Institute of Technology and Professor Nancy Cullins from Cal Poly. The second form of research was a common, yet useful, method called secondary research. This entailed looking at recent written research papers about …

La Traducción Del Software De Mindbody Al Español, Molly Kathryn Mcfarland

World Languages and Cultures

This project entails the translation of the business management software of MINDBODY to Spanish to facilitate international communication and commerce for the company. This translation is meant to better equip MINDBODY with the tools necessary to engage in bilingual international commerce. Translation of this software demo is intended to aid the company’s Spanish speaking clientele and prospective clients by breaking down many of the language barriers they currently face with the software in English, and also to promote the recognition of the growing need for bilingualism in the rapidly changing world, both within and outside the realm of business.

The …