Engineering Commons^™

Mini-Hand Extension, Aulivia Bounchaleun, Haden Cory, Scott Onsum, Zack Phillips

Mechanical Engineering

Lam Research supplies equipment for manufacturing silicon wafers used in semiconductor manufacturing. Their equipment is highly sophisticated and therefore costly, both in time and money, to repair. Much of the time and money spent to service those machines when they require maintenance or repair is spent on disassembly, so Lam seeks a faster way to service their equipment. Al Schoepp, a Senior Technical Director at Lam Research, came to Cal Poly seeking a team of students to design and build a device that could emulate the human hand well enough to handle hardware and thread nuts and bolts but also …

Final Design Report For An Automatic Diffraction Grating, Timothy Jung, Edlin Garcia, Kelly Rorden

Mechanical Engineering

The Automatic Diffraction Grating project explored using said technology to measure the angular separation between binary stars. This system would be a dramatic improvement from the current, fixed and manually adjusted diffraction gratings in use, increasing the capability of observatories to conduct autonomous studies of binary systems. Ideally, realizing such a system would be accomplished using a simple design and off the shelf parts, so that the project could easily replicated. The design of this system was approached with a broad look at the possible mechanisms that could be used to effectively construct an Automatic Diffraction Grating, as well as …

Rebekah's Ride, Alex Rowson, Cameron Weinberg, Jacob Hentzler, Kelly Perkins

Mechanical Engineering

It was our mission to design and build a bicycle attachment that provides a safe, comfortable, and entertaining ride that can attach to any common bicycle for Rebekah, a 12 year old girl living with cerebral palsy. The aluminum frame bicycle trailer we built motivates Rebekah to exercise with a speaker that plays music when she pedals and ceases the music when she stops pedaling. The speaker and sensor system is controlled by an Adafruit Trinket microcontroller using the Arduino IDE. The trailer does not have a chain drive so Rebekah's pedaling will not actually contribute to the movement of …

Pier2pier: Final Report, Kevin Nelson, Anthony Miller, Paul Maalouf, Chahan Shah

Mechanical Engineering

No abstract provided.

Active Fog Catcher, Michael Giglio, Carson Hand, William Beechinor, Kai Zhang

Mechanical Engineering

The active fog catching senior project team has been asked to develop a device that will harvest water from the atmosphere, namely fog, using active means. The project will be centered on maximizing water collection rate, with efficiency as a secondary concern. The final design utilizes a refrigeration system in which fans pull air across the cold evaporators inside of a duct. Water condenses on the evaporators and drain into a collection container. It was decided to focus on maximizing water collection at the cost of efficiency because the feasibility of actively harvesting fog must be proved before trying to …

Solar Decathlon Plumbing Subsystem Final Design Report, Robert Burtt, Chris Lutze, Tyler Dunaway

Mechanical Engineering

The U.S. Department of Energy announced it will be hosting an international public competition called the Solar Decathlon in Irvine, CA during October 2015 to showcase high-efficiency houses. Cal Poly students created a team – Solar Cal Poly – to participate. Three mechanical engineering students joined the team to work on the plumbing section of the competition. The team completed multiple iterations and designs of the plumbing system within the Solar Cal Poly house as the house was designed and redesigned. The construction and final design of the plumbing system will be decided by the construction crew and architecture team …

Solar Cal Poly Water Systems, Jake L. Morris, Zachary F. Yasuda, Lauren P. Jones

Mechanical Engineering

No abstract provided.

Solar Cal Poly Active Hvac Project, James Cornish, Jake Cosmo, Patrick Weston

Mechanical Engineering

For this project, the goal was to conceptualize, design, test, and implement an active HVAC system to be used in the Solar Cal Poly house competing in the Department of Energy’s 2015 Solar Decathlon. With many house iterations, it was decided to use a split system with an outdoor heat pump and indoor air handler, paired with a HRV for ventilation. Through system modeling using Design Builder and Energy Pro 6.5, the cooling load of the house was determined along with the cooling schedule. The foreseen safety precautions and limited construction time guided the entire project, along with the active …

Sapien3 Comb Stitch Improvement For Edwards Lifesciences, William Harley, Thomas Pluschkell, John Mctigue, Garrett Reed

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Transcatheter Heart Valve Subassembly Device, Adam Aslam, Matthew Bezkrovny, Daniel Degree

Mechanical Engineering

No abstract provided.

Cal Poly Heliodon, Gregory Bucher, Lucas Carter, Jake Hamilton, Robin Hubilla

Mechanical Engineering

The purpose of the Heliodon project is to provide professors with a means to educate students about the movement of the sun and how that movement varies with location on earth and throughout the year.

Sports For Nathan, Delaney Bales, Joseph Garrett, Chris Harter

Mechanical Engineering

Nathan Cooper is a local boy with spinal muscular atrophy. He enjoys playing games and being active. One assistive device that Nathan uses is his Standing Dani, a motorized mobile stander. Nathan enjoys playing golf and kickball, and prior to this project he had no way of playing golf and no safe way of playing kickball. The purpose of this project was to design and build a golf attachment for Nathan’s Standing Dani that allows him to putt, and a kickball attachment that allows him to play kickball safely. First, the design team researched and defined the problem in terms …

The Development Of A High-Performance Distributed Battery Management System For Large Lithium Ion Packs, Christopher B. Grasberger

Master's Theses

A high performance battery management system (BMS) for large capacity cells was designed, built, and tested in a cycle of three revisions. The BMS was designed for use in applications where the battery pack configuration is unknown: parallel, series, or any combination. Each of the cells is equipped with its own battery management system to allow a peer-to-peer mesh network to monitor the safety of the cell. The BMS attached to each cell also is equipped with a 25A DC/DC converter to perform active balancing between cells in a string. This converter can transfer charge to (or from) a cell …

Analysis Of A Carbon Fiber Reinforced Polymer Impact Attenuator For A Formula Sae Vehicle Using Finite Element Analysis, John T. Rappolt

Master's Theses

The Hashin failure criteria and damage evolution model for laminated fiber reinforced polymers are explored. A series of tensile coupon finite element analyses are run to characterize the variables in the physical model as well as modeling techniques for using an explicit dynamic solver for a quasi-static problem. An attempt to validate the model on an axial tube crush is presented. It was found that fiber buckling was not occurring at the impactor-tube interface. Results and speculation as to why the failure initiation is incorrect are discussed. Lessons learned from the tube crush are applied successfully to the quasi-static Formula …

Increasing Isentropic Efficiency With Hydrostatic Head And Venturi Ejection In A Rankine Power Cycle, Nathan Daniel Ruiz

Master's Theses

This thesis describes the modifications made to the Cal Poly Thermal Science Laboratory’s steam turbine experiment. While the use of superheating or reheating is commonly used to increase efficiency in a Rankine cycle the methods prove unfeasible in a small scale project. For this reason, a mathematical model and proof of concept design using hydrostatic head generated by elevation and venturi ejection for use by the condenser is developed along with the equations needed to predict the changes to the system. These equations were used to create software to predict efficiency as well as lay down the foundation for future …

Measuring The Influence That Components Have On Pedestrian Route Choice In Activated Alleys, Samuel Hirsher Gross

Master's Theses

This paper explores how cities have integrated formal planning into improving public space. Through a review of literature on the topic, this the paper identifies the potential design has to renovate narrow streets and alleys, within the public right of way. By preforming an assessment of plans and programs, this paper identifies the common themes or components that have been used by planners, architects, and engineers to improve the urban environment for pedestrians. Based on this information, a pilot study was created to measure the influence the most common components have on pedestrian route choice. The results are then compared …

Adaptive Automotive Lighting Systems, Marc W. Haeberlin

Master's Theses

Over the past few years, the use of LEDs within the automotive and avionic industries has increased due to their high efficiency, durability and wide range of light brightness. As the use of LEDs within these industries grows, a need for reliable, high performance drivers becomes more relevant. Companies are implementing LEDs for applications involving adaptive lighting or simple dimming features. This thesis shows implementation of various non-isolated analog converters integrated with digital dimmers to achieve these adaptive lighting systems. Adaptive lighting systems involve reading an input from an external source (brake pedal or steering wheel) and changing the brightness …

Cookie Dough Portioning Tool, Alex Haughton, Courtney Shipp, Grant Wittenberg

Mechanical Engineering

The Brown Butter Cookie Company (BBCC) is located in Cayucos, California. They sell handmade cookies made without eggs. After a batch is made, dough pieces must be portioned by hand. This process is time consuming, labor intensive, and limits the number of cookies they can make.

Our task was to design a machine to replace or improve this step of the process. After talking with the members of the BBCC and creating a list of specifications for our device, the team has formulated a detailed design of a cookie dough portioning tool for the BBCC. This report includes information on …

The Creation, Analysis, And Verification Of A Comprehensive Model Of A Micro Ion Thruster, Maxwell J. Bodnar

Master's Theses

A computational model of the micro-ion thruster MiXI has been developed, analyzed, and partially verified. This model includes submodels that govern the physical, magnetic, electrostatic, plasma physics, and power deposition of the thruster. Over the past few years, theses have been conducted with the goal of running tests and analyzing the results; this model is used to understand how the thruster components interact so as to make predictions about, and allow for optimization of, the thruster operation. Testing is then performed on the thruster and the results are compared to the output of the code. The magnetic structure of the …

Nutrient Transformations In Algae Raceway Ponds Fed Municipal Wastewater, Carter Michael Reiff

Master's Theses

While treating domestic wastewater, algae can be grown and harvested for biofuel production. Water is a vital resource and it is imperative to conserve and reuse as much as possible. Several pilot and lab scale experiments were conducted to further research into a full scale wastewater treatment and biofuel production facility. This thesis will include these topics: nitrogen and phosphorus concentrations of clarified wastewater pond feed, nitrogen and phosphorus transformations by algae, and the potential of algae cell disruption technologies to increase nutrient solubilization.

The pilot scale experiments were conducted using nine 33 m², 0.3 m deep multi-culture …

A Comprehensive Review Of The Food And Drug Administration, The 510(K) Application Process, And Fda Certification For A Diagnostic Device, Taylor Davis

Biomedical Engineering

The company G-Force CRC LLC is currently experiencing the dichotomy of the FDA's conflicting role right now as they begin to approach FDA approval. G-Force CRC LLC is a small medical device company headquartered in San Diego, CA. The owner of the company, Dr. Ian Purcell, is an Otoneurologist apart of Alvarado Hospital. His medical practice mainly deals with patients who have balance disorders and therefore the devices that he has developed over the last 6+ years are primarily used to assist in the diagnosis of those balance disorders. G-Force CRC LLC was officially created in the summer of 2013 …

Panorama: Multi-Path Ssl Authentication Using Peer Network Perspectives, William P. Harris

Computer Engineering

SSL currently uses certificates signed by Certificate Authorities (CAs) to authenticate connections. e.g. Google will pay a CA to sign a certificate for them, so that they can prove that they're not someone pretending to be Google. Unfortunately, this system has had multiple problems, and many believe that an alternative needs to be found.

One of the ideas for alternatives is using multiple "network perspectives" to authenticate a server. The idea behind this is that, though playing man-in-the-middle (MITM) with one connection is easy, it should be difficult for an adversary to do so with many connections, especially if they …

Conversion Of A Gas Combustion Engine To An Electric Motor In A Porsche 924, Ashley Weed

BioResource and Agricultural Engineering

This paper is a walk-through of converting a gasoline Porsche 924 to and electric engine. The paper begins with steps on how to remove the gasoline engine. It then goes into setting up the electrical system for the new electric vehicle and then follows up with the motor installation. The end of the report discusses the testing and results of the electric vehicle and finishes up with recommendations to anyone who attempts a similar project.

Validation Of A Cfd Approach For Gas Turbine Internal Cooling Passage Heat Transfer Prediction, Daniel G. Wilde

Master's Theses

This report describes the development and application of a validated Computational Fluid Dynamics (CFD) modelling approach for internal cooling passages in rotating turbomachinery. A CFD Modelling approach and accompanying assumptions are tuned and validated against academically available experimental results for various serpentine passages. Criteria of the CFD modelling approach selected for investigation into advanced internal cooling flows include accuracy, robustness, industry familiarity, and computational cost.

Experimental data from NASA HOST (HOt Section Technology), Texas A&M, and University of Manchester tests are compared to RANS CFD results generated using Fluent v14.5 in order to benchmark a CFD modelling approach.

Capability of …

Universal Programmable Battery Charger With Optional Battery Management System, Michael Duke Desando

Master's Theses

This report demonstrates improvements made in battery charging and battery management technology through the design of a universal programmable battery charger with optional battery management system attachment. This charger offers improvements in charge efficiency and unique battery charging algorithms to charge a variety of battery chemistries with variety of power requirements. Improvements in efficiency result from a synchronous Buck Controller topology as compared to previous universal chargers that use asynchronous Buck-Boost Converter topologies. This battery charger also surpasses current universal battery chargers by offering different charge modes for different battery chemistries. Charge modes provide the user an option between extending …

Smaller And More Efficient Ac To Dc Converter For Laptops, Jacob Dye

Electrical Engineering

The goal of this project is to create a laptop charger that does not have a big box converter. This will be better for the user because the big box converter always gets in the way. This will be accomplished by designing a cable that has several smaller components in it. Figure 1 shows a high level block diagram of how this design could look. The cable must still be able to handle all the power requirements of a laptop charger: to convert high voltage AC to the DC charging voltage. It must also be able to vary the current …

Evaluation Of Design Tools For The Micro-Ram Air Turbine, Victor Fidel Villa

Master's Theses

The development and evaluation of the design of a Micro-Ram Air Turbine (µRAT), a device being developed to provide power for an autonomous boundary layer measurement system, has been undertaken. The design tools consist of a rotor model and a generator model. The primary focus was on developing and evaluating the generator model for the prediction of generator brake power and output electrical power with and without rectification as a function of shaft speed and electrical load, with only basic manufacturer specifications given as inputs. A series of motored generator evaluation test were conducted at speeds ranging from 9,000 to …

Veloelectric: Creating A Device That Harvests Energy From Bicycles, Austin Hall, Daniel Stohr, Tj Fox

Mechanical Engineering

Long distance mountain bikers, bike-packers, and many bikers in developing countries rely on electrical devices for safety and communication. These specific groups of people operate in areas with little to no electricity, and often times have no power to sustain their devices. The purpose of this Cal Poly senior project, VeloElectric, was to design, build, and test a kinetic energy harvester for bicycles that can be used to charge common mobile devices via USB. This senior project team created a device that attaches directly to a bicycle and uses vibrations to generate energy, which in turn powers a variety of …

Renal Artery Stent Fatigue Test, Braden Cooper, Munir Eltal, Jennifer Hawthorne, Ashley Schaefer

Mechanical Engineering

In today’s world of medical innovation, regulations and requirements set by organizations such as the Food and Drug Administration (FDA), the International Organization for Standardization (ISO), and ASTM International (American Society for Testing and Materials) can inhibit rapid innovation by demanding rigorous testing of new designs. For arterial stents, the standard is that each design must be tested to simulate 10 years of life in an environment congruent to an in vivo environment. Endologix in Irvine, California develops and manufactures minimally invasive treatments for aortic diseases, with a focus on stent grafts for the treatment of abdominal aortic aneurysms (AAA). …

Electric Commuter Multicopter, Marley Hunter Miller, Blake Sperry, Ike Sheppard, Olliver Fredrick Kunz, Sam Juday, Alex O'Hearn, Kyle Seth Kruse, Arthur Norwood, Jarrell Washington

Mechanical Engineering

This document describes the design, analysis, and overall goals of the Electric Commuter Multicopter (ECM) Senior Project. It was presented by Bob Addis and Bill Burner to the senior mechanical engineering class of 2015 at Cal Poly, San Luis Obispo. The progress and development of the project are described in detail and to an extent that an individual or group with similar aspirations can construct their own multicopter or expand upon this one. The goal of this project is to create an Ultralight, as defined by FAA Part 103, commuter multicopter vehicle capable of transporting an individual to and from …