Engineering Commons^™

Instrumented Control Column For Optionally Piloted Aircraft, Andrew J. Klein

Electrical Engineering

Natilus, an aerospace company that is rapid-prototyping optionally piloted aircraft (OPA) for the shipping industry, needs a system that retrieves control column position data in order to manipulate flight simulator parameters in software. At present, a universally compatible system for all aircraft does not exist. Typically, established aerospace companies will sink significant time and money into developing proprietary systems for control column data retrieval as every aircraft is unique in its layout and linkage design. However, as a startup developing their first aircraft, Natilus does not have the privilege of modifying an existing sensor system to work with their HIL …

Cardio Trainer, Levi Rash, Cristian Rodriguez

Electrical Engineering

The Cardio Trainer Device is a wearable device that guides the user through a physical exercise based on the user’s heartbeat measurements. Users interface with the device via a wearable band. The band determines the heartbeat of the user in real time and, using that reading, gives the user verbal instructions to optimize their workout. These verbal instructions then serve to control the physical exertion of the user and are delivered through an audio device. Users input personal physical metrics to the Cardio Trainer Device that tailor the performance of the device in a manner of ways: rate of instruction, …

High Performance Radar System, Danny Maas

Electrical Engineering

This report covers the design, fabrication, and test of an X-band FMCW radar inspired by the radars from Cal Poly course EE 541, “Advanced Microwave Laboratory.” In this class, 2.4GHz Doppler and FMCW radars are designed and built using consumer off-the-shelf (COTS) components. Operability is the focus of this class, sacrificing performance, accuracy, and precision. this project aims to improve upon those radars by using custom-designed components instead of COTS components and shifting the operating frequency to 10GHz.. The use of custom components can improve output power and frequency stability, and higher frequency reduces component size. The FCC allows amateur …

An Interactive Ecosystem Simulator, Tong Zhou

Computer Science and Software Engineering

This project is about an ecosystem simulator game that allows players to manipulate the population size of the selected species and observe these species interact with each other. It focuses on reflecting the consequences of human intervention in the ecosystem and the difficulty of maintaining a balanced ecosystem. I’ve been astonished by how human intervention could easily crash the ecosystem and how difficult it could be to make up for our faults. And many people still hold the thought that we control the world and could determine the death or live of all other creatures as we like. However, the …

Tie Installer For Great Heights To Extend Research, William Moffat, Truman Giesen, Ryan Ghosh, Victor Rodriguez

Mechanical Engineering

This senior project consisted of developing and creating a hand held device that automatically installed zip-ties. Our project began as an entry to the NASA Micro-G NExT competition but was redirected towards the new goal of creating a consumer product.

Although installing zip-ties seems to be quite a simple process, throughout the entirety of our development we quickly determined that our device would have to embrace a higher level complexity to complete the objective of installing a zip-tie. The ultimate drive force of this project was meant to create a solution for the massive cost gap of already existing Zip-tie …

Wave Energy Converter For Marine Vessels And Isolated Communities, Leo Kirshenbaum, Owen Pyle, Gage Howard, Charlie Camilli, Jonathan Ma, Emigdio Islas, Joseph Bonafede

Mechanical Engineering

California Polytechnic State University’s 2023 Marine Energy Collegiate Competition team, Surf Supply, has developed a floating dock that transduces wave energy into electricity. The following report aligns with MECC requirements, and our design changes since CDR are present in the User Manual in Appendix F. Our primary market research of the Blue Economy identified electric marine vessel charging and isolated communities as early adopters that could benefit most from the first generation of our wave energy converter (WEC). Surf Supply’s design concept provides a reliable, affordable, and renewable energy source that reduces dependency on conventional fossil fuels, allowing blue economy …

Headlamp/Bike Light Damping System, Ethan Reece Clark, Alec Stonehouse, Omeed Ostry, Mitchel Anderson

Mechanical Engineering

The task for this project is to design a headlamp and/or bike light that absorbs the impact shocks from the user’s actions. The user that the system is being designed for may be riding a bike or running on a trail in the evening or early in the morning where the light needs to be stabilized and their path must be illuminated. This report presents the final design chosen after months of prototyping and design iteration. It encompasses the system design, design verification through testing, implementation, future recommendations, and lessons learned throughout the process. The chosen design utilizes a fully …

Weed Robot, Kaela Stern, Lewis Kanagy, Claire Franz, Carlos Rodriguez Orozco, Jackie Chen, Sachi Hiji, Ayush Kakkanat, William Ta

Mechanical Engineering

Team Weed Scouts has completed our work on a weed-cutting robot for the Girl Scouts of California’s Central Coast. The final robot build provides a solid foundation that can be built and improved upon by future teams. We have completed the robot base and structure, including the chassis, drivetrain, and robot shell. We also completed manufacturing a weed storage bin and canvas cover for the robot. Additionally, we have built a weed scooper, the mechanism that cuts weeds and transports them into a storage compartment. The electronics and programming for remote control of the robot are also implemented. After some …

Flexible Water Cooling, Joshua Terlaje, Andrew Lin, Nicholas Morales, Tanner Parrott

Mechanical Engineering

The goal of this project is to develop and deploy a water-cooling system to reduce the danger of heat exhaustion among communities of farmworkers. Currently, it is difficult to keep chilled water available throughout the workday when using portable water coolers. The idea uses a refrigeration system to chill the water supply by using the power take-off (PTO) on farm equipment and a corresponding generator to get around this restriction.

The project places a strong premium on keeping the chilled water supply at a maximum temperature of 59°F to ensure compliance with the California Department of Industrial Relations' requirements. Each …

In-Situ Mechanical Tester, Andrrew Murach, Gustavo Marquez, Kosimo Tonn, Jake Vormbaum

Mechanical Engineering

Over the course of the 2022-23 Cal Poly SLO school year, a small tensile tester device was developed specifically for Dr. Long Wang to test thin film materials under a microscope and generate accurate force versus displacement graphs. A tensile tester was manufactured using purchased and machined components, electronics were consolidated in a separate box and connected, and a program and user interface were written to control the motion, provide custom inputs, and organize useful data for the researcher. Tests were conducted to compare the performance of the device to universal tensile testers available in the Composites lab. The device …

Metamaterial-Based Soft Actuators, Savannah June Cheney, Nathan Kessenich, Marco Leen, Merek Mcgill

Mechanical Engineering

For this project the team was tasked with designing a soft actuator that incorporated aspects of mechanical metamaterials. The team’s goal was to demonstrate the feasibility of structural metamaterials in the field of soft robotics and demonstrate a novel response with a final assembly. Also included in the team's discussion are the manufacturing steps, protype tests & results, and suggested future next steps. Following the previous report (critical design review) the team chose to follow the path of designing a continuum robot with metamaterials incorporated into the design. A continuum robot consists of a soft cylindrical body with rigid evenly …

Therapeutic Mechanical Horse Project, Broghan Martin, Carson Roff, Zach Barnisham, Lydia Barnes

Mechanical Engineering

This project team created a simple mechanical model of a horse that disabled children could ride on to feel more comfortable partaking in equine therapy. This project was sponsored by Jack’s Helping Hand as part of their equine therapy program. The team went through the entire design process of researching, ideating, prototyping, and testing to create the final product. Finite element analysis of the structural members of the horse was performed. The forces used in that model were later validated through testing of the strength of those same members after manufacturing. In the end, a self-actuating single degree of freedom …

Bespoke Bicycle Enclosure, Thomas Link, Kyle Mcafee, Marc Monier, Hunter Walden

Mechanical Engineering

Brian Higgins is an American veteran with retinitis pigmentosa who relies on cycling for transportation. The motivation for this project is to design and manufacture a refined prototype bicycle attachment to support him while biking in the rain and cold. The attachment will serve to enclose him for optimal protection from inclement weather, while maintaining sufficient mobility for daily cycling. Mr. Higgins’ bicycle is equipped with an attached sensor system which assists his visual impairment by using an ultrasonic sensor. Therefore, the attachment cannot adversely affect the function of the sensor system. The project timeline is set at approximately 7 …

Disc Golf Throwing Robot, Nevada S. Schultz, Sydney M. Lewis, Erick Edmundo Daza, Rachel Alysse Greenberg, Peter M. Kean

Mechanical Engineering

Disc golf companies need better methods to test disc flight. The scope of this project is to create a disc throwing robot that can throw a disc golf driver 450-500 feet, with control over the speed, spin, and release angle. Research shows that multiple disc-throwing products exist; however, none meet the full requirements of this project. The Cal Poly senior project design team created a proof-of-concept machine. This prototype started as a two-wheel mechanism. Eventually, a third wheel was added, allowing for complete control over disc spin. The three-wheel prototype reached 62 mph when perfectly calibrated. The prototype is accurate, …

Baja Sae Semi-Active Suspension, Cameron Paul Jones, Ethan Jacobi Mikel, Joshua Macguire Wright, Aditya Garg

Mechanical Engineering

This document outlines the design and justification for the final design of the Baja SAE Semi-Active Suspension Senior Project. The goal of the project was to build a base valve that can adjust suspension damping rates on the fly. This document details the ideation, design, manufacturing, design verification results, and detailed drawing package for the project. Additionally, this document includes information regarding the pressure drop calculator, O-ring calculations, and CAD. The manufacturing processes used to create the valve and the testing and evaluation of the valve are included as well. Finally, the methods that were used to manage this project …

French Drain Project At Woods Humane Society, Thomas Douglas Collins

Construction Management

The Woods Humane Society is a prominent animal care facility that aims to rehabilitate, rescue, and assist in the adoption of dogs and cats in the greater San Luis Obispo area. The property contains multiple dog playpen areas which consist of a concrete slab surrounded by a chain link fence, designed for the animals to have an open space to run around throughout the day. Employees are required to hose down the slab hourly to maintain a clean environment for the animals. When employees hose down the playpen areas, a considerable amount of water runs off the slab and into …

Experimental Characterization And Computer Vision-Assisted Detection Of Pitting Corrosion On Stainless Steel Structural Members, Riley J. Muehler

Master's Theses

Pitting corrosion is a prevalent form of corrosive damage that can weaken, damage, and initiate failure in corrosion-resistant metallic materials. For instance, 304 stainless steel is commonly utilized in various structures (e.g., miter gates, heat exchangers, and storage tanks), but is prone to failure through pitting corrosion and stress corrosion cracking under mechanical loading, regardless of its high corrosion resistance. In this study, to better understand the pitting corrosion damage development, controlled corrosion experiments were conducted to generate pits on 304 stainless steel specimens with and without mechanical loading. The pit development over time was characterized using a high-resolution laser …

Investigation Of Placement Of Polyethylenimine Within Thin Film Composite Reverse Osmosis Membranes For Enhanced Anti-Fouling Properties, Taylor F. Austin

Master's Theses

Fresh water scarcity is an alarming issue for communities across the globe. The development of water recycling and reuse technologies has become crucial in expanding the limited water resources. Reverse osmosis (RO) is among the key processes that can treat wastewater to meet potable water reuse standards. Despite the advancements in RO membrane technologies, many challenges persist regarding the operation and maintenance of RO membranes, such as membrane fouling. Extensive research investigations have focused on developing RO membrane modifications to combat the decreased performance due to fouling. Polyethylenimine (PEI) is a promising polymer used for enhancing the anti-fouling properties of …

Mechanics Desktop Lab Equipment, Dante Azpilcueta, Quentin F. Mormann, Arfan Ansar

Mechanical Engineering

This paper overviews the design, implementation and testing of a senior project designed to fix the issue of there being no lab equipment or space for content pertaining to mechanic of materials topics. This is of concern as Cal Poly is reorganizing content as it switches to the semester system and is in need of labs for this material. The solution found was to create a portable miniature universal test machine that could be carted into non-lab classrooms. The goal was to create a device that was low-cost, modifiable, durable, easy to manufacture and repair as these were the qualities …

Valve Efficiency Testing Device, Jake Robert Rydberg, Andrew Keith Willardson, Jake Ben Jezier, Emily Marie Wannenmacher

Mechanical Engineering

This document serves as the official Final Design Review (FDR) for the mechanical engineering team on the Valve Efficiency Testing Device project for the Phillips 66 Rodeo Refinery. The team attends California Polytechnic State University, San Luis Obispo. The project involved designing and building a valve efficiency testing device. The goal was to create a finished test device that can be used in the Phillips 66 Rodeo Refinery machine shop to test reciprocating compressor valves before they are installed. The purpose of this document is to describe the manufacturing and design verification activities that have been completed since Critical Design …

Sustainability In Concrete Masonry With Natural Pozzolans, Ceiley L. Davis

Architectural Engineering: Graduate Reports

To achieve greater sustainability in masonry construction for the Western market it is common to replace masonry grout's partial cement content with waste pozzolans. As waste pozzolans are in limited supply, as the coal burning market in the West diminishes, this research investigates viable grout mixtures which replace cement with Natural Pozzolans, a more plentiful sustainable replacement. The present work investigated the percentage of Natural Pozzolans that can be partially substituted for cement for grout mixtures to achieve an axial compressive strength of 2000psi within 28 and 56 days of curing. To determine efficacy per ASTM 476-22, “Standards Specifications for …

The Design And Construction Of A Radio Telescope, Avery Elizabeth Bunting, Kira Hope Tolman

Architectural Engineering

Two architectural engineering students and an electrical engineering student worked together to design and build a radio telescope that is capable of using hydrogen line astronomy to map the galaxy. The telescope is made entirely out of aluminum, which, combined with small deflection limits, made for an iterative design process that focused primarily on constructability and supporting the desired outcomes of the electrical side.

Xenabloom, Sophia Maglabe, Ryer Lauth, Elizabeth Shaw, Sheyna Rongong

Architectural Engineering

Proposal for an architectural and structural design of a shade structure at the Leaning Pine Arboretum, employing the Xenaform typology of Poly Shells, LLC.

Investigation Of Natural Pozzolans: Analyzing The Practicality Of Natural Pozzolans As A Partial Substitute For Cement In Grout Production, Jadyn I. Breien, Andrew J. Baro, Logan T. Marino

Architectural Engineering

This senior project aims to investigate whether natural pozzolans are more sustainable than fly ash and a sufficient substitute for cement in the production of grout. By following the intent of the ASTM (American Society of Testing and Materials) standards, a conclusion will be made to determine if natural pozzolans can contribute comparable strength in compression. The objective is to prove that natural pozzolans should be utilized in the production of grout rather than alternatives such as fly ash because it can provide similar strength while being more economical and more sustainable.

The Center For Centering Dome, Olek Piechaczek, Ryan M. Scharf

Architectural Engineering

The Center for Centering seeks to create a large-scale healing center, conducive to individual centering of the mind and body. This mobile installation provides a relaxing, enclosed space while still maintaining a connection to the outdoors. The clients liked the idea of having a pop-up installation that could be easily set up as a touring display. With a deadline for installation looming in June 2022, a team of students had five months to design and manufacture the structure.

In winter 2022, the students developed custom geometry to minimize the number of individual parts and built a ¼ scale model of …

Wonder World, Liam M. Shaw, Briana Kuo

Computer Engineering

The main motivation for this project stems from a mutual lifelong love for video games, specifically sandbox games. These types of games, such as Mojang's Minecraft, ConcernedApe's Stardew Valley, and many more, have consistently provided us comfort in stressful times throughout our lives. Now, at the culmination of our undergraduate experience, the curriculum we have experienced throughout these past four years has provided us with the knowledge and resources that allows us to provide this same sense of comfort for others. Our game aims to encourage collaboration between two players through solving puzzles and minigames. In addition, our game seeks …

Interlaminar Tensile Properties Of Unidirectional And Woven Carbon Fiber Reinforced Toughened Epoxy Laminates, Eric Timothy Casey, Sean Mckalip Thompson

Materials Engineering

This project aims to develop a dataset on interlaminar tensile strength comparing unidirectional and woven thermoset matrix carbon fiber composites keeping ply count, matrix material, and fiber diameter constant. The interlaminar tensile strength is an important property relating to the delamination failure mode. Interlaminar tensile strength is determined using the ASTM D6415 testing standard. This test is a modified four-point bend test using a 90° curved beam test specimen. Laminates were produced by laying up pre-impregnated carbon fiber sheets onto a curved beam tooling. The unidirectional laminate was produced with 20 plies in a [0,0,90,0,0]₄ layup pattern. The woven …

Failure Analysis Of Variably Sized 4340 Steel Mandrels Utilized In The Production Of Seamless Superalloy Rings Through The Vertical Ring Rolling Process, Mikhail Alexeyevich Vasilyev, Joshua Brady Venz

Materials Engineering

Vertical ring rolling is a forging process which forms seamless metal rings through applying a large force at elevated temperatures onto component materials stabilized by cylindrical mandrels. Carlton Forge Works, a company which produces rings of superalloy materials such as INCO718 and 718Plus, is experiencing a consistent failure of mandrels due to extreme conditions. An analysis of the lifetime (bulk material, heat treatment, and use) was performed, which aided in the identification of process variables tied to mandrel failure. Experiments were formed surrounding three variables of the mandrel heat treatment: Austenitization temperature, quenching temperature, and tempering conditions, with the goal …

Filters For Fiji: A Modified Cracker Box Biosand Filter For Rural Fiji, Geneva Newell, Cameron Lowrey, Thomas Burt, Lexie Caterine

Civil and Environmental Engineering

Water quality remains a major issue throughout rural Fiji, as current solutions rely on outside organizations providing money or technology. The goal of Filters for Fiji’s research was to develop a sustainable water filtration method for the people of rural Fiji, through ethnographic and biological research. In order to be sustainable, the filter had to be inexpensive (less than USD$15), simply built and maintained, and suitable for the end-user. The driving question of the research was: can a plastic, modified biosand filter be constructed from materials that could be sourced locally in rural Fijian communities? To answer this question, feedback …

Effect Of Environmental And Ultraviolet Degradation On The Albedo Of Polyethylene Sheet Materials For Improved Energy Harvesting By Bifacial Photovoltaic Power Plants, William A. Jang, Roxy H. Jackson-Gain

Materials Engineering

Solar energy farms typically utilize monofacial photovoltaic (mPV) cells in their arrays to capture direct sunlight to produce renewable energy. However, the efficiency of these farms can be increased by 2 – 6% through the implementation of bifacial photovoltaic cells (bPV). These bPV cells function by capturing incident ultraviolet (UV) light energy that is reflected off the surface to increase its overall energy production. The amount of UV energy that is reflected is dependent on the albedo value of surface, which is a measure of energy reflectance. In this study, samples of unreinforced polyethylene (PE), scrim-reinforced polyethylene (SR-PE), and woven …