Engineering Commons^™

Investigations In Hydrogen Ironmaking, Joseph William Govro

Doctoral Dissertations

The purpose of this research is to contribute to the Grid Interactive Steelmaking with Hydrogen (GISH) project. This research investigates the viability of both producing and melting Direct-Reduced Iron (DRI) utilizing hydrogen. Conventional CO reduced DRI will be referred to as “C-DRI” and DRI produced using hydrogen gas will be referred to as “H-DRI”.

An H-DRI pilot plant was constructed in Golden Colorado. The pilot plant was commissioned and successfully operated four campaigns. Process improvements were made throughout the campaigns and the process was optimized. In addition to running the pilot plant in a pure hydrogen condition, the pilot plant …

Zirconium Carbide Based Materials For Extreme Aerospace Environments, Nathaniel Hyman Blatt

Doctoral Dissertations

This research focuses on the processing and properties of zirconium carbide-based materials to promote their use in extreme environment aerospace applications, including nuclear thermal propulsion and hyper sonics. Several carbide systems including ZrC, ZrC-Mo cermets, (Zr, Nb)C, and a high entropy carbide were developed. The ZrC-Mo cermet was studied extensively to understand the effect of starting carbide grain size on the final microstructure, composition, elastic moduli, hardness, fracture toughness, room and elevated temperature flexural strength, thermal diffusivity, electrical resistivity, thermal expansion coefficient, and thermal conductivity. It was shown that heat transport in the cermets was dominated by the ZrC phase …

Machine Learning Based Automation Of Pcb Pdn Design And Optimization, Haran Manoharan

Doctoral Dissertations

The rapid increase in power density and stringent power-integrity requirements in modern System-on-Chip (SoC) platforms have made Power Delivery Network (PDN) design an increasingly complex, multi-stage challenge. Critical decisions must be made both during pre-layout planning, such as stackup configuration, power-plane geometry, and early decoupling capacitor (decap) budgeting, and during post-layout refinements. Traditional heuristic and evolutionary optimization techniques struggle with scalability, require extensive manual iteration, leading to long runtimes and limited adaptability across varying board configurations. To address these challenges, this work proposes a unified reinforcement-learning-driven framework for automated PDN synthesis and decap optimization that spans both pre-layout and post-layout …

Incremental Cluster Validity Indices And Their Role In Interpreting Lifelong Learning Systems, Niklas Max Melton

Doctoral Dissertations

Clustering and supervised learning are often treated as distinct paradigms, yet both rely on structure in feature space. This dissertation investigates the relationship between cluster validity indices (CVIs) and supervised learning in real-time and lifelong learning settings where data arrive incrementally and cannot be revisited. Across four studies, it develops methods for online cluster validation, uses supervised learning to improve their interpretability, and applies these ideas to evaluating performance degradation in continual learning.

The first study extends incremental cluster validity indices (iCVIs), enabling widely used validation metrics to operate in streaming environments. Experiments on synthetic and real-world datasets show systematic …

Advancing Coal Rib Support Design Through The Integration Of Field Studies And Numerical Simulations, Alper Kirmaci

Doctoral Dissertations

Coal rib stability remains a major safety concern in U.S. underground coal mines, with rib failure-related injuries and fatalities still occurring. A key challenge is the lack of a standardized methodology for designing rib support systems that can address varying geological conditions. As a result, many mines rely on trial-and-error or traditional practices, leading to inconsistent designs. This research aims to develop a systematic methodology for rib support design to improve coal rib stability in U.S. mining operations.

The study consists of: i) field monitoring in active room-and-pillar coal mines, ii) in-situ pull-out tests on coal ribs, iii) numerical model …

Fabrication And Characterization Of A High Strength Novel Aluminum Alloy For Implementation With Directed Energy Deposition, Rachel Boillat-Newport

Doctoral Dissertations

"Additive manufacturing (AM) is of significant interest due to the ability to fabricate 3D components layer-by-layer. Compared with traditional manufacturing methods, AM allows for the direct fabrication of complex, intricate parts without the need for extensive machining, reducing manufacturing time and tooling costs and minimizing material waste. Aluminum alloys are highly desired for implementation via AM due to their high strength-to-weight ratios; however, there are several challenges that complicate the situation and hinder the use of aluminum alloys. One of the most challenging issues is that the desired high-strength alloys are not compatible with AM processing methods. A method to …

Critical Parameters Controlling Oxide Scale Formation And Hydro-Descaling Efficiency During Steelmaking, Tochukwu Princewill Ojiako

Doctoral Dissertations

In modern steelmaking, cast slabs are exposed to high-temperature oxidizing environments during secondary cooling, reheating, and hot rolling, resulting in the formation of multilayer oxide scales on the steel surface. These scales interact with mold-flux residues originating from the casting process (CC). The morphology, chemistry, and adhesion of oxide scale strongly influence its removability during high-pressure hydraulic descaling and ultimately determine the surface quality of hot-rolled products. However, the mechanistic relationship between oxide scale evolution, scale-steel interfacial structure, and hydraulic descaling performance remains poorly understood.

This dissertation investigates oxide scale formation, modification, and removal in low-carbon thin-slab steels produced by …

Probability Of Detection For Corrosion-Induced Mass Loss And Yield Strain In Metal Structures Using Fe-C Coated Long Period Fiber Gratings Sensors And Electroresistive Strain Gauges, Ying Zhuo

Doctoral Dissertations

"Graphene-based, Fe-C coated long-period fiber grating (LPFG) sensors individually reveal a causal relation between LPFG wavelength change and Fe-C mass loss. Their correlation parameters vary significantly between the sensors mainly because hydrophobic multilayer graphene and graphene oxide make sensor fabrication inconsistent. This study explores MXene-based, Fe-C coated LPFG sensors due to MXene’s inherent hydrophilic property in the presence of surface functional groups such as hydroxyl and oxygen and the probability of detection (POD) for mass loss from Fe-C coated LPFG sensors when deployed at a fixed location. A novel fabrication process incorporating Piranha solution pretreatment is proposed to ensure uniform …

Accelerating Circular Economy Transition For A Sustainable Built Environment: A Systems-Based Framework, Radwa Walid Yassin Eissa

Doctoral Dissertations

"The Circular Economy (CE) has gained momentum as a transformative framework for steering the construction value chain towards greater sustainability. However, this transition requires shifts in production and consumption patterns, adoption of circular business models, and the replacement of linear practices. Despite growing interest, CE adoption in construction faces persistent challenges, including sectoral fragmentation, lack of integrated governance frameworks, and limited coordination among stakeholders. This dissertation aims to accelerate the CE transition in the built environment through a multi-scale, interdisciplinary approach spanning five modules: (1) Module 1 develops a construction value chain-structured portfolio of CE strategies and assesses their implementation; …

Analytical And Empirical Data-Driven Risk-Governance Design Across The Different Phases: Creating Informed Policy Adjustments For The Transportation Project Lifecycle, Mariam A. Elazhary

Doctoral Dissertations

"Transportation infrastructure is a critical foundation for economic productivity, yet agencies still face challenges in translating the expanding transportation datasets into defensible, phase-specific risk-governance tools. This dissertation addresses this gap by developing analytical and empirical, data-driven approaches to support risk governance across the transportation project lifecycle. Module 1 uses a panel model with bid-letting data to examine how out-of-state contractor participation affects pre-award competition and to derive entry-governance rules. Module 2 analyzes nonfatal injury data through iterative multiple linear regression and fatality data through association-rule change mining to identify multi-factor safety-risk configurations and develop adaptive safety-governance provisions. Module 3 develops …

Bond Graph And Extended Generalized Average Method With Applications In Cyber-Physical Systems And Power Electronics, Arnold Anthony Fernandes

Doctoral Dissertations

"This research examines two applications of control theory. The first application considers the bond graph (BG) modeling technique, which is used to develop the MATLAB structural analysis toolbox (MATSAT), an open-source toolbox for sensor placement and qualitative system analysis that considers the observability and fault-detection capabilities of multi-domain cyberphysical systems. The toolbox provides information on redundant sensors, guiding the system designer in cost and security trade-offs. The toolbox uses traditional BG causality assignment procedures. Additionally, MATSAT provides optimal causality assignment methods that perform significantly better at assigning causality to BGs with increased junctions, sources, and simple meshes, without encountering causality …

Lidar-Based Point-Cloud Human Modeling: Pose Estimation, Body-Parts Segmentation, 6g Localization, And Applications, Omar Rinchi

Doctoral Dissertations

"The human body represents a rich source of physiological and behavioral information, where precise analysis of anatomy, body parts, 3D pose, and motion enables cross-disciplinary precision applications. This dissertation formulates this challenge as a human modeling problem, where proposed algorithms convert the human body into a three-dimensional digital twin capturing anatomical structure and pose. These representations are further analyzed using additional algorithms to enable precision applications. To realize this vision, LiDAR sensing is adopted due to its privacy-preserving nature, robustness to lighting conditions, color-blind sensing characteristics, and decreasing cost.

Human modeling using LiDAR is challenging due to sparse, irregular, and …

Quantifying, Forecasting, And Mitigating Construction Labor And Material Challenges In A Dynamic Global Economy Using Econometrics And Deep Learning, Ahmed Gamal Elsayed Mohamed Shiha

Doctoral Dissertations

"The construction industry contributes to the global economy, yet its cost management practices remain constrained by labor shortages and material price volatility. These challenges are intensified by economic disruptions, geopolitical tensions, and trade policy shifts. Despite a growing body of literature, five knowledge gaps remain unaddressed: (1) the absence of dynamic, and localized measures of construction labor shortages; (2) limited empirical investigation of macroeconomic leading indicators of labor shortages; (3) underutilization of deep learning (DL) algorithms in forecasting local construction labor earnings; (4) the limited treatment of structural breaks in existing construction material price forecasting models; and (5) the lack …

Assessment Of Simulation Software Used For Cubesat Gnc Verification And Validation By University Research Teams, Alexander Taiyo Newett

Masters Theses

As the growth in university satellite teams continues, along with the greater trend in the small satellite market, the need for a guidance, navigation, and control verification and validation pipeline suitable for these young and inexperienced teams becomes evident. Much of the mathematical theory and software implementation of GNC concepts are large hurdles for teams largely composed of undergraduate students.

Many software packages exist that can help these teams achieve GNC verification and validation. If the learning curves of these software packages can be overcome, new satellite teams have the opportunity to better build and test GNC algorithms that are …

Assessment And Comparison Of Selected Carbon Ablation Models In Hypersonic Free-Flight And Arc-Jet Conditions, Andrew Steven Heider

Masters Theses

Accurate prediction of ablative thermal protection system (TPS) performance is critical for hypersonic vehicle design. However, numerical prediction of ablation remains challenging because results are influenced by complex physics and the choice of surface chemistry model and assumptions made in material response calculations. The objective of this work is to evaluate several carbon ablation models and their implementation within modern computational fluid dynamics (CFD) codes. Numerical simulations were performed using NASA’s LAURA flow solver and the commercial CFD code ANSYS Fluent, which coupled Navier-Stokes with surface chemistry models describing carbon oxidation, nitridation, and sublimation reactions. Several reaction sets were considered, …

Optimal Slotting In Hybrid Warehousing For Industry 4.0, Teng Yang

Masters Theses

In the era of Industry 4.0, the warehouse management system (WMS) employed by many firms prescribes hybrid storage, i.e., products with high turnover, called fast movers, are kept in random storage for a short time duration before being shifted to a dedicated storage area, while products with low turnover, called slow movers, remain in random storage. From dedicated storage, the products are dispatched to the customer. The challenge for managers is selecting the slot in dedicated storage to assign to each product while demand data change because of fluctuating market conditions; this problem is referred to as slotting in the …

Public Preferences And Trade-Offs In Critical Mineral Mining Development In The United States, Bamidele Joseph Ajiga

Masters Theses

Rising demand for battery-critical minerals has increased U.S. mining efforts, but projects often face public opposition. There is limited work on how individuals in affected regions evaluate trade-offs between economic and environmental risks.

This research applies a discrete choice experiment to examine individual preferences for proposed battery-critical minerals mining projects in Missouri, Minnesota, and Idaho. 1908 respondents evaluated hypothetical mining projects defined by jobs, state tax revenue, the proportion of tailings reprocessed, groundwater impacts, and surface water impacts, under gold and silver versus battery-critical mineral framings.

Conditional and mixed logit models were used to assess the importance of attributes, demographic …

Autonomous Navigation Development And On-Ground Validation For Satellite Rendezvous And Proximity Operations, Logan Banker

Masters Theses

Spacecraft rendezvous and docking are critical mission phases for various applications of spaceflight, including active debris removal (ADR) and in-orbit servicing, assembly, and manufacturing (ISAM). While previous missions utilized humans to perform rendezvous and docking, this style of mission greatly increases safety risks and cannot be implemented on a large scale. Autonomous servicing satellites provide a path towards scalable rendezvous and proximity operations (RPO) because these autonomous agents do not require human intervention. This work presents a lightweight convolutional neural network (CNN) for the navigation system of an agent which analyzes monocular images and predicts the target's position and orientation …

Investigating The Dynamic Rating Method: Effects Of Flood Wave Geometry On Discharge Estimation, Daniel James Read

Masters Theses

Rating curves are a vital tool to convert from observed stage to discharge in streamflow monitoring. Most gaging sites utilize a simple rating curve, which assumes a monotonic relationship between stage and discharge. In most cases, this assumption is valid; however, dynamic effects of flood waves often cause significant error in discharge estimation for mildly sloped streams. The dynamic rating method utilizes a numerical solution of the St. Venant Equations applied to time series stage data to compute discharge. Within this method, there is a flood wave parameter called the flood wave factor. The researchers designed a formal computational model …

Validating A Low-Cost Radio Frequency Characterization Framework For Development-Grade Software-Defined Radios In Short-Duration Cubesat Missions, Thomas Wayne Francois

Masters Theses

Software-defined radios (SDRs) and CubeSat platforms have reduced the cost and complexity of space-based communication systems, enabling broader participation in satellite missions. While low-cost radio hardware is increasingly accessible, the ability to characterize and validate its performance remains constrained by the high cost and limited access to traditional RF test equipment. This disparity creates a challenge for small satellite development teams, which must characterize communication-system technical performance with limited access to laboratory-grade instrumentation.

This thesis presents a low-cost RF characterization framework for assessing key radio-frequency performance metrics using readily available hardware and measurement techniques. The approach integrates frequency translation, SDR-based …

Examination Of Laser Microwelding As A Technique For The Repair Of Steel Castings, Allan John Woldow

Masters Theses

"Metal castings have long been plagued with minor defects caused by various process and design conditions. Commonly, minor defects are not seen until after machining operations have been completed, and by the time they are identified, they cannot be salvaged in a manner that is structurally sound and does not have other detrimental effects on the product. Detrimental effects may include warping from high heat input in traditional welding, warping from reheat treatment, oxidation of machined surfaces, microstructural anomalies, and reduced mechanical properties. Micro laser welding has the potential to provide a solution to these issues by providing a low …

Design For Extrusion-Based Additive Manufacturing: Generation Of Guidelines For Ceramics With Comparison To Thermoplastics, Hollis Hervey Waites

Masters Theses

"Design for Additive Manufacturing (DfAM) has made much progress for polymer material extrusion processes (MEX-P), like Fused Deposition Modeling (FDM), but very little progress for ceramic MEX processes (MEX-C) like Direct Ink Writing (DIW). This thesis leverages MEX-P design guidelines to create an initial set of design guidelines for DIW. FDM and DIW processes and material properties are compared, and the effect of these factors on the differences in rules is discussed. Five design guidelines are identified as applying to all MEX. For three of these, an exact limit for DIW of alumina is studied: minimum corner radius in the …

Specialty Glass Fibers For Optical Applications, Theodore Carver Lewis

Masters Theses

"Fibers were draw from melts of a commercial Na-aluminosilicate for ion-exchange treatments. A process was developed to draw 100-meters of fiber with a diameter of 100±10m. The fibers were sectioned for ion exchange treatments. SEM analysis showed an ion penetration depth of 45um after 4 hours of ion exchange in a 400°C KNO3 salt bath. The pristine and ion-exchanged fibers were characterized by a two-point bend test in room temperature air with controlled relative humidity (RH) and faceplate velocities between 100 and 4000 μm/s to characterize fatigue effects. Pristine fibers tested in air (40% RH) at 4000 μm/s had failure …

Aura-Visionpose: Creating Datasets For Vision-Based Pose Estimation, Mohanad Alameer

Masters Theses

"Spacecraft rendezvous is an integral part of many orbital missions, including active space debris removal (ADR) and in-orbit servicing, assembly, and manufacturing (ISAM). Traditionally, rendezvous missions rely mainly on manual ground-based control to perform rendezvous and docking. While this can be effective on an individual basis, it becomes less practical at scale. Autonomous vision-based methods can reduce reliance on human control, and may improve scalability, response time, and reduce the possibility of human error for both ADR and ISAM. This work lays the necessary groundwork for developing a machine learning (ML) model for autonomous rendezvous by creating a labeled image …

Near-Field Scan Method For Radiated Susceptibility Analysis And The Design And Optimization Of A Miniaturized Spiral Antenna For Ultra-Wideband Applications, Mckennan Edward Starkey

Masters Theses

"The work presented in this thesis consists of two separate topics. The first topic is a new method for the characterization of radiated susceptibility of electronic devices, while the second topic is on antenna design. The first topic proposes an approach to experimentally determine locations within an electronic system that are well coupled to external far-field radiators. This method is performed by using a differential magnetic field probe to sweep across the target device while measuring the total radiated power (TRP) produced by the device in a mode stirred tent. Scan locations where the TRP is larger than the background …

Optical Fiber Eaf Refactory Lining Temperature Monitoring For Safety And Operating Efficiency, Manoj Kumar Pullagura

Masters Theses

"Electric arc furnace (EAF) sidewalls experience severe thermal, chemical, and mechanical loading, especially near burner and injector regions where refractory wear and water ingress from damaged cooling components pose safety risks. Conventional thermocouples and resistance temperature detectors provide reliable point measurements but lack the spatial resolution needed to capture steep gradients and localized anomalies. This research investigates embedded optical fiber sensors for high-resolution temperature monitoring of EAF refractory safety linings to support early water-leak detection and assessment of refractory thermal behavior. A combined Rayleigh backscattering-based optical frequency domain reflectometry (OFDR) and fiber Bragg grating (FBG) approach was evaluated through laboratory …

Castrip Process Technology: Non-Grain Oriented (Ngo) Si Steels Extension And Carbide-Free Bainitic (Cfb) For Flat Products, Naram Naidu Meesala

Masters Theses

"This research explores the development of advanced steel grades manufactured through Castrip® twin-roll thin strip casting technology, with particular attention to non-grain-oriented electrical Si-Steels (NGOES) and carbide-free bainitic (CFB) steels. The Castrip® process offers a near-net-shape route for producing thin steel strips, which greatly decreases the number of processing stages, lowers energy demand, and reduces carbon dioxide emissions when compared with traditional steel production methods.

In the NGOES part of the study, several industrial Fe–Si steel compositions were cold rolled to final thicknesses ranging from 0.35 mm to 0.15 mm. These materials were then exposed to short-duration continuous annealing at …

General Approach To Determining The Embodied Energy Of Refractory Products, Jacob A. Kerr

Masters Theses

"Refractories are an important group of engineered materials that are critical for sustaining life in the modern age. These products are key components in many industrial processes, such as the production of steel, cement, glass, aluminum, copper, lead, and many others. It is estimated that 50 million tons of refractory products are produced and used around the world every year. Of this, an estimated 28 million tons of spent refractory is generated after use, much of which ends up in landfills all over the globe. By utilizing embodied energy methodologies, a complete sum of energy inputs can be mapped throughout …

Characterization And Experimental Study Of Ammonia-Hydrogen Flames Inside A Toroidal Jet-Stirred Reactor At Atmospheric Conditions, Oli Marquez Valenzuela

Graduate Studies Theses and Dissertations 2026

Due to rising concerns about global surface temperatures and carbon emissions, there has been an increased interest in studying alternative fuels. Ammonia and hydrogen are fuels with the potential to replace general biofuels, hydrocarbons, and sustainable aviation fuels, as they do not contain any carbon, eliminating carbon emissions. However, they are both difficult to work with. Hydrogen has great combustion characteristics such as low ignition energy, high flame speed and lower heating value. However, it is volatile and difficult to store, requiring it to be compressed to high pressure or cooled to incredibly low temperatures. Ammonia can be used as …

A Universal Hybrid Model-Free Deep Quantum–Transfer Learning Controller Enhanced By Grey Wolf Optimization For Dc–Dc Boost Converters With Hardware-In-Loop Validation, Seyyed Morteza Ghamari, Asma Aziz

Research outputs 2022 to 2026

This paper proposes a universal hybrid model-free quantum–transfer learning controller with enhanced online grey wolf optimization algorithm (GWO–QTL) for DC–DC boost converter. This system has the characteristics of non-minimum phase behavior, parasitic effects, and fractional-order dynamics because of high frequency operation. These characteristics make analytical modeling complicated and make it difficult to have a single traditional controller that will operate reliably over different converter types. This motivates the creation of a unified model-free control framework that is able to learn directly from the behavior of the converter without relying on the topology specific models. Reinforcement learning, where an agent interacts …