Engineering Commons^™

Modeling, Analysis And Experimentation For Building Ice Parts With Supports Using Rapid Freeze Prototyping, Frances D. Bryant

Doctoral Dissertations

"Rapid Freeze Prototyping (RFP) is a freeform fabrication method that freezes water droplets into ice in a layer-by-layer manner to additively create a 3-dimensional part. Each layer of a geometry is deposited and allowed to freeze before the next layer is added. Ice parts produced by RFP can be used in investment casting to replace wax patterns and in other applications which may benefit from the unconventional method of using ice as a pattern or mold. More recently, a sacrificial support material has been incorporated into RFP so that over-hung areas and complex geometries can be fabricated. The research presented …

Unsteady Flow And Heat Transfer In Periodic Complex Geometries For The Transitional Flow Regime, Li-Kwen Chen

Doctoral Dissertations

"Diesel engines are facing significant challenges with upcoming changes in emissions standards. In general, meeting the increased emission standards will require a larger fraction of the engine heat rejection to occur in the vehicle cooling system. For certain applications, the surface geometry must also be such that it resists particulate fouling, precluding common interrupted surfaces such as louvered fins. Although acceptable continuous surface geometries such as bumped fin geometries are in use, the impacts of changing the parameters of this geometry are unknown. This study investigates the transport characteristics of bumped fins in the transitional flow regime using unsteady multi-dimensional …

Reduced Order Modeling Of Time-Dependent Reflectance Profiles From Purely Scattering Media, R. Scott Larson, Matthew R. Jones

Faculty Publications

Due to the widespread existence and importance of foam, inverse techniques for characterizing industrial foams are of interest. An essential element in an inverse method used to characterize a foam layer is a model of the time-dependent reflectance of a laser pulse. Monte Carlo methods may be used to accurately model reflectance, but these methods are computationally expensive. Computationally efficient methods based on the diffusion approximation have been developed, but this approach is not sufficiently accurate in many cases of interest. Therefore, a computationally efficient and robust method is desirable. This paper presents a computationally efficient method for modeling the …

Phase Change Cooling Applications - Engine Cooling, Kiran Kumar Katta

Open Access Theses & Dissertations

Waste heat recovery system composed of two phase cooling system, exhaust heat exchanger, and mini-turbine has been proposed by Henry Works, Inc to generate auxiliary power via harvesting engine cooling and exhaust heat loss from heavy duty vehicles. The objective of this research is to evaluate the two phase cooling system through the engine dynamometer test and obtain initial test data for the development of the waste heat recovery system. Engine dynamometer experiment for evaluating two phase cooling has been conducted using Perkins diesel engine. During two phase cooling phase, the coolant temperature showed less than 1 °C variation in …

An Integrated Simulation Design With Three-Dimensional Motions And A Hydraulic Stewart Simulator, Cheng Lin, Gene Hou, Yuzhong Shen, Hector Garcia

Engineering Technology Faculty Publications

This paper presents an integrated design process and tests of a Stewart simulator with a virtual visualization tool, which uses Virtools to create and generate three-dimensional motions. An inverse kinematic algorithm is written to convert each visualized motion to the displacements of six cylinders in a Stewart motion simulator. Information of the displacements is then transferred through the User Datagram Protocol (UDP) to a personal computer which has the LabVIEW software. An NI USB-6251 data acquisition device is applied to interact with the LabVIEW program and the Stewart hydraulic simulator. The approach presented in this paper to function an old …

Micromachined Nanoporous Membranes For Blood Oxygenation Systems, Vijayakrishnan Ambravaneswaran, Susheil Uttamaraj, Zeynep Çelik-Butler, Robert C. Eberhart, Charles J. Chuong, Richard E. Billo, Michael A. Savitt

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nanostructured membranes with precisely engineered nanopores were fabricated on a thin silicon nitride membrane, using a combination of bulk micromachining and focused-ion-beam drilling. These membranes are designed to preserve microscale blood channel dimensions, thereby permitting the red cell shape change that enhances gas exchange in the pulmonary capillary. The membranes were tested for their mechanical stability and the results were verified with finite element analysis. Initial studies have proven the membranes to be robust, and capable of withstanding pressures typically experienced in blood oxygenator channels. A novel MEMS-based blood oxygenation system employing the nanoporous membranes is also presented. The oxygenation …

Fabrication And Characterization Of Molecular Spintronics Devices, Pawan Tyagi

University of Kentucky Doctoral Dissertations

Fabrication of molecular spin devices with ferromagnetic electrodes coupled with a high spin molecule is an important challenge. This doctoral study concentrated on realizing a novel molecular spin device by the bridging of magnetic molecules between two ferromagnetic metal layers of a ferromagnetic-insulator-ferromagnetic tunnel junction on its exposed pattern edges. At the exposed sides, distance between the two metal electrodes is equal to the insulator film thickness; insulator film thickness can be precisely controlled to match the length of a target molecule. Photolithography and thin-film deposition were utilized to produce a series of tunnel junctions based on molecular electrodes of …

A Precision Instrument For Research Into Nanolithographic Techniques Using Field-Emitted Electron Beams, King-Fu Hii

University of Kentucky Doctoral Dissertations

Nanomanufacturing is an active research area in academia and industry due to the ever-growing demands for precision surface modifications of thin films or substrates with nanoscale features. Conventional lithographic techniques face many challenges as they approach their fundamental limits. Consequently, new nanomanufacturing tools, fabrication techniques, and precision instruments are being explored and developed to meet these challenges. It has been hypothesized that direct-write nanolithography might be achieved by using a field-emitted electron beam for nanomachining. This dissertation moves this research one step closer by developing a precision instrument that can enable the integration of direct-write nanolithography by a field-emitted electron …

An Investigation Of Size Effects On Thin Sheet Formability For Microforming Applications, Nasr Abdelrahman Shuaib

University of Kentucky Doctoral Dissertations

The increasing demand for powerful miniaturized products for all industrial applications has prompted the industry to develop new and innovative manufacturing processes to fabricate miniature parts. One of the major challenges facing the industry is the dynamic market which requires continuous improvements in design and fabrication techniques. This means providing products with complex features while sustaining high functionality. As a result, microfabrication has gained a wide interest as the technology of the future, where tabletop machine systems exist. Microforming processes have the capability of achieving mass production while minimizing material waste. Microforming techniques can produce net-shape products with intricacy in …

Improved Duct Systems Task Report With Stagegate 2 Analysis, Florida Solar Energy Center, Neil Moyer

FSEC Energy Research Center®

The Building America Industrialized Housing Partnership's work with two industry partners, Cavalier Homes and Southern Energy Homes, in constructing and evaluating prototype interior duct systems will be summarized. Issues of energy performance, comfort, DAPIA approval, manufacturability and cost will be addressed. A stage gate 2 analysis will address the current status of project showing that there are still refinements needed to the process of incorporating all of the ducts within the air and thermal boundaries of the envelope.

Incorporating Grain Size Effects In Taylor Crystal Plasticity, Bradley S. Fromm

Theses and Dissertations

A method to incorporate grain size effects into crystal plasticity is presented. The classical Hall-Petch equation inaccurately predicts the macroscopic yield strength for materials with non-equiaxed grains or materials that contain unequal grain size distributions. These deficiencies can be overcome by incorporating both grain size and orientation characteristics into crystal plasticity theory. Homogenization relationships based on a viscoplastic Taylor-like approach are introduced along with a new function, the grain size and orientation distribution function (GSODF). Estimates of the GSODF for high purity α-titanium are recovered through orientation imaging microscopy coupled with the chord length distribution. A comparison between the new …

Orange County Convention Center Energy Analysis And Energy Information System, Florida Solar Energy Center, Charles Withers, Jr.

FSEC Energy Research Center®

The Orange County Convention Center (OCCC) has the 2nd largest convention facility utilization in the nation. Two primary buildings provide about seven million square feet of conditioned space to approximately 1.5 million visitors per year. In efforts to reduce energy conservation, OCCC began implementing several energy conservation measures beginning in 2005 and continuing over the last 2 years with plans to continue additional efforts in the future. An analysis of monthly chilled water and electricity used by the West and North/South Buildings has been completed in an effort to investigate reductions in energy use resulting from conservation measures. This final …

Bio-Surfaces And Geometric References For A Standardized Biomechanical Design Methodology For Mass Customization, Kimberly A. Jensen

Theses and Dissertations

This dissertation presents a method for the design of customizable products that interface with the human body. The method presented involves first, a consistent method of capturing and representing the human model so that the model can be used with CAx tools and solid modeling techniques. Second, it provides a design methodology based on feature structure planning and assembly modeling that provides a consistent structure to the design process so that it can be reused and parameterized. Third, a strategy for identifying parametric variables that are referenced to the human body is introduced. The core of this method is the …

Reducing Curvature In Complex Tool Paths By Deviating From Cam-Produced Tool Paths Within A Tolerance Band, George Benjamin Naseath

Theses and Dissertations

This thesis develops an algorithm to decrease high-curvature sections in tool paths for complex parts to achieve shorter machining times resulting in higher production rates. In the research sample cases, the algorithm decreased machining times by 1% to 9% for design-induced sections of high curvature and by 16% to 75% for CAM induced ripples using high path tolerances. High-curvature sections in tool paths are caused by complex part geometry, noise, and discontinuities in the model. The curvature is decreased by deviating the tool path within an allowable path tolerance. The feedrate along the tool path is directly related to the …

College Of Engineering Senior Design Competition Fall 2007, University Of Nevada, Las Vegas

Fred and Harriet Cox Senior Design Competition Projects

Part of every UNLV engineering student’s academic experience, the senior design project stimulates engineering innovation and entrepreneurship. Each student in their senior year chooses, plans, designs, and prototypes a product in this required element of the curriculum. A capstone to the student’s educational career, the senior design project encourages the student to use everything learned in the engineering program to create a practical, real world solution to an engineering challenge.

The senior design competition helps to focus the senior students in increasing the quality and potential for commercial application for their design projects. Judges from local industry evaluate the projects …

One-Dimensional Radial Flow Turbomachinery Performance Modeling, Robert John Pelton

Theses and Dissertations

The Two-Element In Series (TEIS) and Two-Zone models have been used successfully for over twenty years to model test data for radial flow compressors and pumps. The models can also be used to predict the performance of new machines provided that the model inputs can be accurately specified. Unfortunately, use of the TEIS and Two-Zone models as a predictive tool has been limited because an accurate and broadly applicable method of predicting the modeling parameters, etaA, etaB, chi and d2p does not exist. Empirical models have been developed to predict the TEIS and Two-Zone modeling parameters based on a large …

). Size Dependency Of The Elastic Modulus Of Zno Nanowires: Surface Stress Effect, Guofeng Wang, Xiaodong Li

Faculty Publications

Relation between the elastic modulus and the diameter (D) of ZnOnanowires was elucidated using a model with the calculated ZnOsurface stresses as input. We predict for ZnOnanowires due to surface stress effect: (1) when D>20nm, the elastic modulus would be lower than the bulk modulus and decrease with the decreasing diameter, (2) when 20nm>D>2nm, the nanowires with a longer length and a wurtzite crystal structure could be mechanically unstable, and (3) when D<2nm, the elastic modulus would be higher than that of the bulk value and increase with a decrease in nanowire diameter.

On The Near Field Mean Flow Structure Of Transverse Jets Issuing Into A Supersonic Freestream, Dean Anthony Dickmann

Mechanical and Aerospace Engineering Dissertations - Archive

The near field mean flow structure of transverse jets issuing from a surface into supersonic crossflow is examined using numerical methods and separation topology. The Navier-Stokes solver Falcon, developed at Lockheed Martin, was used to simulate the interaction between the jet and freestream over a flat plate and a generic missile body. The near field flow structure included a l bow shock upstream of the jet interacting with the approaching boundary layer that forms a pair of horseshoe vortices while another l- structure closer to the jet formed a second pair of horseshoe vortices. As the jet was turned downstream …

Methodologies For Automated Microassembly, Mohammad A. Mayyas

Mechanical and Aerospace Engineering Dissertations - Archive

The development of micromachining technologies has provided wide applications in micro sensing and actuation. However, most of the demonstrated devices are selectively constructed by fabrication processes that are limited to complexity, configuration, dimension, and material variation. The monolithic fabrication has limitations and does not allow the inclusion of multiple components of incompatible processes. Therefore, the construction of 3D microstructures by heterogeneous microassembly is an alternate manufacturing route. In deterministic, monitored or controlled microassembly there has been considerable research in developing, analyzing and applying distributed algorithms for sensor and sensorless based assembly processes. Meso-scale teleoperated work-cells supported by Nano manipulators have …

Thermal Enhancement Of Stacked Dice Replacing Wire Bonds With Through Silicon Vias At Location Of Die Pads, Venkata Chepuri Krishna Teja

Mechanical and Aerospace Engineering Theses - Archive

Through Silicon vias can offer quick time to market of circuits designed in a modular manner and can also be used to customize the product according to the needs of the customers. This gives a way to avoid both excess inventory risks and larger footprints. A through silicon via could be described as, a vertical component through which a backside interconnect for a pair of bonded wafers forming a wafer stack is ultimately cut into a number of stacked dice. Various embodiments have been patented [1, 2] but implementation of these architectures can be inhibited based on thermal, mechanical and …

Numerical Simulation Of Magnetohydrodynamics, Takahiro Sonoda

Mechanical and Aerospace Engineering Theses - Archive

Use of electromagnetic fields has been shown to be an effective way to control the behavior of electrically conducting fluids. Specifically, the modification of the boundary layer profile with electromagnetic fields can yield performance improvements such as reduced drag and improved heat transfer. Though this approach has been demonstrated computationally and experimentally with conducting liquids (i.e. seawater), application to aerodynamic devices operating in air has not seen the same success. Through the use of numerical simulation and eventually optimization, we hope to develop efficient designs that are effective for boundary layer control for low temperature conducting gases (non-thermal plasmas). The …

An Experimental Study On Thermal Bonding Effects Of Pmma Based Micro-Devices Using Hot Embossing, Varun Sood

Mechanical and Aerospace Engineering Theses - Archive

Basic configuration and functioning of various subsystems of a developed HEMM system for thermal bonding are discussed. The bond strength and micro channel geometry degradations dependence on controlled process parameters in thermal bonding using hot embossing has been investigated. The process parameters examined were bonding temperature, bonding or applied load and holding time. Polymeric substrates with different feature dimensions and thickness were embossed and bonded using hot embossing technology. The feature dimensions before and after bonding were examined to assess the geometry changes as functions of the bonding process. This assessment could provide guidance during the design phase of micro-fluidic …

Derivation Of The Dynamics Equations For Receiver Aircraft In Aerial Refueling, Jayme Lynn Waishek

Mechanical and Aerospace Engineering Theses - Archive

This thesis describes the derivation of a new set of nonlinear, 6--DOF equations of motion of a receiver aircraft undergoing an aerial refueling, including the effect of time-varying mass and inertia properties associated with the fuel transfer and the tanker's vortex induced wind effect. Since the center of mass of the receiver is time--varying during the fuel transfer, the equations are written in a reference frame that is geometrically fixed in the aircraft. Due to the fact that aerial refueling simulation and control deal with the position and orientation of the receiver relative to the tanker, the equations of motion …

Stress Distribution And Strength Prediction Of Composite Laminates With Multiple Holes, Brian Esp

Mechanical and Aerospace Engineering Dissertations - Archive

The major purpose of this study was to investigate failure of composite laminates with multiple unloaded holes in close proximity. The least square boundary collocation method for anisotropic materials was utilized to determine the state of stress. The approach utilized collocation on both the internal and external boundaries, making it relatively easy to implement. The method compared favorably to both published and finite element solutions. A failure prediction approach for an infinite, symmetric and balanced laminate, with two holes in close proximity was presented. The baseline material for consideration was IM7/977-3, a carbon fiber/epoxy lamina. The failure prediction method was …

An Analytical And Numerical Model For Design Of Non- Uniformly Powered Silicon Chips Based On Both Thermal And Device Clock Performance, Abhihit D. Kaisare

Mechanical and Aerospace Engineering Dissertations - Archive

Silicon chips continue to grow in capabilities, complexity and performance. Silicon chips typically integrate functional components such as logic and level two (L2) cache memory in their architecture. This functional integration of logic and memory results in improved performance of the chip. However, the integration also introduces a layer of complexity in the thermal design and management of silicon chips. As a direct result of functional integration, the power map on a silicon chip is typically highly non-uniform and the assumption of a uniform heat flux across the chip surface has been shown to be invalid post Pentium II architecture. …

Thermal Stresses Of Composite Beams With Rectangular And Tubular Cross-Sections, Chia-Wei Su

Mechanical and Aerospace Engineering Theses - Archive

Closed-form analytical solutions for laminated composite beams with tubular and rectangular cross-sections are developed for evaluating the thermal induced stresses. The derivations are based on modified lamination theory and parallel axis theorem. The present approach includes variation of ply stiffness along the contour of the cross-section. The interlaminar shear stress of cantilever composite beam with rectangular cross-section under a transverse load is analytically proved to be independent of temperature change in uniform temperature environment. Three-dimensional finite element models for computing thermal stresses of both cross-sections are developed using commercial software package ANSYS 10. The results obtained from analytical solutions give …

Experimental Verification Of Source Temperature Modulation Via A Thermal Switch In Thermal Energy Harvesting, Robin Mccarty, D. Monaghan, Kevin P. Hallinan, Brian Sanders

Mechanical and Aerospace Engineering Faculty Publications

This paper provides a description of research seeking to experimentally verify the effectiveness of a thermal switch used in series with TE devices for waste heat recovery for constant and variable source heat input and for variable source thermal capacitance (mass). Using an experimental set-up comprised serially of a fixed heat source, a variable thermal resistance air gap serving as a thermal switch, a thermoelectric device and a heat sink, the time-averaged power output to power input ratios improved up to 15% and 30% respectively for constant and variable heat input in certain design space conditions. The experimental results, as …

A Practical Guideline For Establishing Non-Return Valve Specification And Performance Criteria, Eric W. Dawkins

Masters Theses

The non-return valve has been a standard piece of equipment in the injection molding industry since the reciprocating screw was developed. Most molders understand the role of the non-return valve in the molding process. But few understand the functional problems of the non-return valve. Because of this, the non-return valve has been considered a nuisance item for injection molders.

Wear of the non-return valve is another problem that molders are faced with. The factors contributing toward wear are not entirely understood. Material, temperatures, hours and machine size, etc., all effect the life of a valve. Consequently, most worn valves are …

Flow Structures In An Enclosed Simplified Full Scale Under-Hood Engine Compartment During Steady State Operation, Chin Hoong Leong

Masters Theses

An experimental study of flow structures in an enclosed simplified full scale under-hood engine compartment will be conducted during steady state operation using whole field velocity measuring technique. 2D Particle Image Velocimetry (PIV) is planned for multiple cross sections in the test volume. Emphasis is given on understanding the flow structures of the 3D under-hood flow using multiple 2D PIV measurements. A recent study conducted on the engine compartment only consists of three 2D PIV measurement cross sections that sufficiently display 2D flow behavior at specific regions. Therefore, a detailed 3D flow mapping in the enclosure on various cross sections …

Modelagem Da Vida De Fadiga E Do Acúmulo De Deformações Permanentes Em Pavimentos Asfálticos Por Meio De Um Modelo De Dano Contínuo, Victor Ferreira Teixeira, Flavio V. Souza, Jorge Barbosa Soares

Department of Mechanical and Materials Engineering: Faculty Publications

: It is known that the conditions of the Brazilian roadways have an enormous impact over the national economy. In face of this problem, there is a need for new methodologies for pavement analyses and design that can more accurately predict pavement distresses. Among the main methods currently used, one can find purely empirical methods and mechanistic-empirical methods which make use of the pavement structure response. The evolution of numerical methods such as the Finite Element Method (FEM) or the Boundary Element Method (BEM) has made the mechanistic-empirical methods more popular for pavement analysis applications. This work shows a mechanistic …