Engineering Commons^™

Production Of Non-Oriented Electrical Steel Thin Strip Simulating Conditions Of The Direct Twin-Roll Casting Process, Yizhou Du

Doctoral Dissertations

"In this study, a method to cast non-oriented (NGO) electrical steel with conditions of an industrial twin roll thin strip casting (TRSC) process was investigated. A novel vacuum assisted fast cooling (VA) sampling method was developed to produce 2 mm thick strip simulating conditions of an industrial TRSC process. The effects of solidification cooling rate, hot rolling deformation, and annealing time on inclusion distribution, magnetic properties, grain growth, and texture evolution of 3.4 wt.% Si NGO electrical steel with different carbon and sulfur (C&S) levels were analyzed. Samples were thermo-mechanically treated which simulated an industrial TRSC process. After a long …

Joining Of Ultra-High Temperature Ceramics To The Same And Refractory Metals Via Fusion Welding, Jecee Jarman

Doctoral Dissertations

"This research focuses on the joining of ultra-high temperature ceramics to either themselves or refractory metals/alloys via fusion welding and the mechanical strength of produced joints. The ceramics studied consisted of compositions within a diboride-carbide-carbide ternary system while metals studied consisted of molybdenum and a molybdenum alloy. SiC-ZrB2-ZrC ceramics on a binary join between pure SiC and the ternary eutectic composition were found to be weldable when SiC content was below ~57.5 vol%. Compositions above 57.5 vol% SiC were unweldable based on pitting and off-gassing behavior. Welded strength of ceramics was ~180-300 MPa in the SiC-ZrB2-ZrC ternary eutectic composition, ~180-220 …

Oxidation Of Silicon Carbide And Graphite For High Temperature Gas-Cooled Reactor Applications, Adam Thomas Bratten

Doctoral Dissertations

"This research focuses on the oxidation behavior of silicon carbide and matrix grade graphite, specifically as it pertains to accident scenarios in Gen IV thermal spectrum high temperature gas cooled nuclear reactors. It is imperative to understand the oxidation behavior of such materials to predict their response to off-normal environments and certify their accident tolerance to implement Gen IV reactors. The onset of oxidation temperature of matrix graphite was found to have a strong dependence on the microstructure, and therefore processing parameters, of the materials. The A3-3 type grade contained regions of partially graphitized carbon that were more disordered and …

Processing To Enable Direct-Write Additive Manufacturing Of Ceramics And Ceramic Composites, Austin Martin

Doctoral Dissertations

"This research focuses on the processing of novel feedstocks for and during direct-write additive manufacturing (AM), specifically the direct ink writing (DIW) and Ceramic On-Demand Extrusion (CODE) manufacturing processes, in order to produce ceramic and ceramic-based composite components. Strongly dispersed, concentrated (φ = 0.42), nanoparticle (d₅₀ ~0.3 µm), zirconia (ZrO₂) pastes were used to print densely filled, large continuous volume (≳ 1 cm³) ceramic components. An elastic shear modulus (G’) of 56,000 Pa and yield stresses between 6 and 10 Pa allowed for printed components of 34.5 mm in height over 115 layers without slumping …

The Effect Of Mass Transport On Deposit Quality In Copper Electrowinning, Joseph Bauer

Doctoral Dissertations

"Roughness and nodulation of copper electrodeposits depend strongly on mass transfer conditions of copper ions to the electrode surface. Mass transfer properties in electrowinning electrolytes were first characterized. The effective diffusivity of cupric ion was measured with a rotating disk electrode in CuSO₄-H₂SO₄ electrolytes at temperatures relevant to electrowinning, with and without additives. Adding 20 mg L^-1 of chloride ion increased the measured diffusion coefficient, but commercial smoothing additives had little effect. An empirical formula to predict cupric diffusivity was generated for later use in mass transport modeling.

Boundary layer thickness information for commercial …

Molten Steel Interactions With Tundish Linings And Refractory Glazes, Tyler Michael Richards

Doctoral Dissertations

"In the final stages of casting, molten steel is in contact with two main types of refractories: the working lining of the tundish used to serve as an intermediate vessel between the ladle and copper mold, and the various glazed carbon-bearing refractories used to control the flow of steel from the ladle to the tundish and from the tundish to the mold. If steel interacts with these refractories in such a way as to result in the formation of inclusions, it may be too late to remove them, leading to degradation of the steel’s mechanical properties. Understanding these interactions and …

Novel Ferromagnetic Materials With Improved Mechanical Performance, Wesley Alexander Everhart

Doctoral Dissertations

"The ductility of intermetallics has long been a hindrance to their broad adaptation despite a significant range of properties such as magnetic, half-metallic, and shape memory behavior. The lack of a general theory for the ductility of intermetallics along with the lack of prior art that experimentally measured mechanical properties drives the need for significant investment in many of these novel magnetic materials in order to even understand, let alone correct, poor ductility.

This dissertation includes work that explored the effect of vanadium content and quenching rate on the microstructure and ductility of Fe-Co alloys. Results indicated that a martensitic …

Development And Application Of Ensemble Machine Learning Algorithms To Enable A Priori, High-Fidelity, And Prompt Predictions And Optimizations Of Complex Materials And Systems, Taihao Han

Doctoral Dissertations

"Complex materials consisting of multiple chemical components/phases have been widely used in different engineering applications that have strict criteria. To optimize the mixture design of complex materials, researchers invest enormous resources in cumbersome experiments. However, due to substantial variations in precursors and processing techniques, it has been challenging to develop theoretical frameworks (i.e., empirical models) that could produce reliable predictions of properties of complex materials. In recent years, scientists have harnessed the power of machine learning (ML) and “Big” data to uncover the underlying mixture design-property correlations and produce high-fidelity predictions of properties of complex materials. The ML models autonomously …

Magnetic Field Penetration Technique To Study Field Shielding Of Multilayered Superconductors, Iresha Harshani Senevirathne, Alex Gurevich, Jean R. Delayen, A-M Valente-Feliciano

Physics Faculty Publications

The SIS structure which consists of alternative thin layers of superconductors and insulators on a bulk niobium has been proposed to shield niobium cavity surface from high magnetic field and hence increase the accelerating gradient. The study of the behavior of multilayer superconductors in an external magnetic field is essential to optimize their SRF performance. In this work we report the development of a simple and efficient technique to measure penetration of magnetic field into bulk, thin film and multilayer superconductors. Experimental setup contains a small superconducting solenoid which can produce a parallel surface magnetic field up to 0.5 T …

Lateral-Torsional Instability And Biaxial Bending Of Imperfect Frp I-Beams, Jodi Knorowski, Stella B. Bondi, Zia Razzaq

Civil & Environmental Engineering Faculty Publications

This paper presents the outcome of a theoretical and experimental study of the behavior of Fiber Reinforced Polymer (FRP) I-beams exposed to lateral-torsional instability or when subjected to biaxial bending. Laboratory experiments involved the application of vertical and horizontal static loads to a 4 x 4 x ¼ in. I-beam with various lengths and the resulting deflections were recorded. Governing biaxial flexure and torsion differential equations were modified to account for the presence of initial imperfections and subsequently solved using a central finite-difference scheme. The theoretical predictions of the beam behavior were found to be in good agreement with what …

A Flexible Dual-Mode Pressure Sensor With Ultra-High Sensitivity Based On Bto@Mwcnts Core-Shell Nanofibers, Bangze Zhou, Chenchen Li, Yanfen Zhou, Zhanxu Liu, Xue Gao, Xueqin Wang, Liang Jiang, Mingwei Tian, Feng-Lei Zhou, Stephen Jerrams, Jianyong Yu

Articles

Wearable flexible sensors have developed rapidly in recent years because of their improved capacity to detect human motion in wide-ranging situations. In order to meet the requirements of flexibility and low detection limits, a new pressure sensor was fabricated based on electrospun barium titanate/multi-wall carbon nanotubes (BTO@MWCNTs) core-shell nanofibers coated with styrene-ethylene-butene-styrene block copolymer (SEBS). The sensor material (BTO@MWCNTs/SEBS) had a SEBS to BTO/MWCNTs mass ratio of 20:1 and exhibited an excellent piezoelectricity over a wide range of workable pressures from 1 to 50 kPa, higher output current of 56.37 nA and a superior piezoresistivity over a broad working range …

The Influence Of Different Crystal Modifiers On Ultra-Low Embodied Energy Curing Fiber-Reinforced Cement Composites, Passakorn Sonprasarn, Wichit Prakaypan, Sureerat Polsilapa, Nuntaporn Kongkajun, Edward A. Laitila, Nutthita Chuankrerkkul, Parinya Chakartnarodom

Michigan Tech Publications, Part 1

Fiber-reinforced cement composites (FRCC) are widely used in the construction of houses and commercial buildings in many countries such as the United States, the United Kingdom, the European countries, and the Asian countries such as China, India, and Thailand. Conventionally, the FRCC is manufactured from Portland cement, silica sand, and cellulose fiber using the so-called autoclaved curing under a designate hydrothermal condition to accelerate the hydration reaction resulting in superior properties. However, the autoclave-curing process needs a huge investment and generates highly environmental impact specially greenhouse gases due to its heavy energy consumption. Hence, this research aims to develop the …

Hydrophobically Modified Isosorbide Dimethacrylates As Biomaterials For Bisphenol A Free Dental Fillings, Bilal Marie

Dissertations

Amalgam and Bisphenol A glycerolate dimethacrylate (BisGMA) are the main dental filling materials in use today. Because of the negative perception of amalgam and its lower esthetic appeal, as well as the desire to replace the endocrine disruptor Bisphenol A, which is the building block of BisGMA, there has been a critical need to search for safer alternatives to these dental filling materials.

Isosorbide is a sugar-based molecule generally recognized as safe. It has been extensively studied as a replacement to the Bisphenol A core in various materials. However, isosorbide is extremely hygroscopic, and water uptake in dental fillings causes …

Electro-Chemo-Mechanics Of The Interfaces In 2d-3d Heterostructure Electrodes, Vidushi Sharma

Dissertations

Unique heterostructure electrodes comprising two-dimensional (2D) materials and bulk three dimensional (3D) high-performance active electrodes are recently synthesized and experimentally tested for their electrochemical performance in metal-ion batteries. Such electrodes exhibit long cycle life while they also retain high-capacity inherent to the active electrode. The role of 2D material is to provide a supportive mesh that allows buffer space for volume expansions upon ion intercalation in the active material and establishes a continuous electronic contact. Therefore, the binding strength between both materials is crucial for the success of such electrodes. Furthermore, battery cycles may bring about phase transformations in the …

Experimental And Computational Studies Of Functionalized Carbon Nanotubes For Use In Energy Storage Devices And Membranes, Emine S. Karaman

Dissertations

Electrolytes with good interfacial stability are a crucial component of any electrochemical device. The development of novel gel polymer electrolytes (GEs) with good interface stability and better manufacturability is important for the development of the next generation electrochemical devices. Gel electrolytes are hybrid electrolyte materials, combining benefits of both liquid and solid systems. Compared with liquid and solid electrolytes, GEs open new design opportunities and do not require rigorous encapsulation methods. In this dissertation, studies on functionalized carbon nanotubes (fCNTs) and graphene oxide (GO) doped polyvinyl alcohol (PVA) based gel electrolytes (GEs) are reported. The ionic conductivity and mechanical strength …

Electric-Field-Driven Processes In Multiphase Fluid Systems, Qian Lei

Dissertations

Advantages of using electric fields in miniaturized apparatuses for a wide range of applications are revealed by numerous experimental and theoretical studies over the last several decades as it offers a simple and efficient method for manipulation of multiphase fluid systems. This approach is considered to be especially beneficial for control of boiling processes and colloidal suspensions considered in the presented work.

Boiling. Today's trends for enhancing boiling heat transfer in terrestrial and space applications focus on removal of bubbles to prevent formation of a vapor layer over the surface at a high overheat. In contrast, this dissertation presents a …

Flexible Microfluidic Device With Nonplanar Interdigitated Microelectrodes, Saud Alssaidy

Theses

The lab-on-a-chip concept has improved significantly in recent years to meet global demand for various applications with the advent of new technologies. Much progress has been achieved, but many microfluidic devices still suffer from design limitations in terms of sensitivity and selectivity because they use rigid, fragile substrate materials and conventional electrodes, which do not provide high sensitivity or selectivity and suffer from signal-to-noise ratio issues. This work proposes a novel device architecture that uses flexible, transparent top and bottom layers integrated with (nonplanar interdigitated microelectrodes) to create a sandwich-like flexible substrate base. The top and bottom layers consist of …

Critical Analysis Of Material Consumption And Cost Reduction Techniques For The Apparel Cutting Processes, Ismael Taifa, Ibrahim Twaha, Mboka A Mwakibambo

Tanzania Journal of Science

Revenues generation in the garment industry is synonymous with material consumption. This study thus analysed material consumption and cost reduction techniques in the Tanzanian garment industry. The research employed quantitative (experimentation) and qualitative approaches (document review and observation technique) in the apparel cutting processes. Experimental results of material consumption from ten tests averaged efficiency of 78.67%, the wasted pieces (19.2%), and unnoticed waste (2.03%). Essential considerations to reduce material waste include: digitalising the fabric cutting processes; providing workers training; deploying appropriate practices in the cutting room (e.g. pattern engineering and pattern accuracy); considering the quality of the procured fabric and …

New Type Of Lightweight Aggregate For Use In Structural Concrete, Jamal Khatib, Ali Jahami, Oussama Baalbaki, Adel Elkordi

BAU Journal - Science and Technology

This research studied the utilization of municipal solid waste incineration bottom ash (MSWI-BA) in lightweight coarse aggregate (LWC) production. A special method was followed to prepare the new aggregate to fully replace the normal aggregates (NWA) in concrete. The mechanical properties such as compressive strength, tensile strength, and elasticity modulus were investigated for the LWC concrete. Then, two beams were prepared; one from LWC and the other from NWC. The structural performance of beams made up of lightweight aggregates compared to normal aggregates was investigated. The results showed that this type of aggregates led to a 20% reduction in concrete …

Numerical Investigation On The Effect Of Spectral Radiative Heat Transfer Within An Ablative Material, Raghava S. C. Davuluri, Rui Fu, Kaveh A. Tagavi, Alexandre Martin

Mechanical Engineering Faculty Publications

The spectral radiative heat flux could impact the material response. In order to evaluate it, a coupling scheme between KATS - MR and P1 approximation model of radiation transfer equation (RTE) is constructed and used. A Band model is developed that divides the spectral domain into small bands of unequal widths. Two verification studies are conducted: one by comparing the simulation computed by the Band model with pure conduction results and the other by comparing with similar models of RTE. The comparative results from the verification studies indicate that the Band model is computationally efficient and can be used to …

A Comparison Of Solid Electrolyte Interphase Formation And Evolution On Highly Oriented Pyrolytic And Disordered Graphite Negative Electrodes In Lithium-Ion Batteries, Haoyu Zhu, Joshua A. Russell, Zongtang Fang, Pete Barnes, Lan Li, Corey M. Efaw, Allison Muenzer, Jeremy May, Kailash Hamal, I. Francis Cheng, Paul H. Davis, Eric J. Dufek, Hui Xiong

Materials Science and Engineering Faculty Publications and Presentations

The presence and stability of solid electrolyte interphase (SEI) on graphitic electrodes is vital to the performance of lithium-ion batteries (LIBs). However, the formation and evolution of SEI remain the least understood area in LIBs due to its dynamic nature, complexity in chemical composition, heterogeneity in morphology, as well as lack of reliable in situ/operando techniques for accurate characterization. In addition, chemical composition and morphology of SEI are not only affected by the choice of electrolyte, but also by the nature of the electrode surface. While introduction of defects into graphitic electrodes has promoted their electrochemical properties, how such structural …

Cyclic Voltammetric Simulations On Batteries With Porous Electrodes, Xue-Fan Cai, Sheng Sun

Journal of Electrochemistry

Lithium-ion batteries (LIBs) are among the most widely used energy storage devices. Whole-cell modeling and simulations of LIBs can optimize the design of batteries with lower costs and higher speeds. The Pseudo-Two-Dimensional (P2D) electrochemical model is among the most famous whole-cell models and widely applied in LIB simulations. P2D model consists of a series of kinetic equations to model Li⁺/Li diffusion in working/counter electrodes and electrolytes, which are filled in the porous electrodes and separator, and reactions at the interface of electrolyte and active particles. The traditional applications of P2D model, however, are limited to the cases where …

Effect Of Aluminum Alloy Surface Modification On Adhesion Of The Modified Polyurethane Coating And Its Corrosion Protective Performance, Xian-Yin Kuang, Shao-Qiang Jin, Yan-Hui Cao, Yan-Mei Zhang, Shi-Gang Dong, Long-Hui Zhu, Li-Wen Lin, Chang-Jian Lin

Journal of Electrochemistry

The ordinary organic coatings on aluminum alloy usually encounter a problem of low adhesion to the substrate, which results in destruction and failure of the long-term protective performance of the anticorrosion systems. The surface modification of aluminum alloy is able to enhance the adhesion of organic coating on aluminum alloys, and to improve their protective performance. In this work, a combined surface modification of anodic oxidation and mussel adhesion protein/CeO₂/3-aminopropyltriethoxysilane composite film (MCA) was developed on the aluminum alloy. The adhesion of modified polyurethane coated on the treated aluminum alloy and its corrosion protective performance were evaluated comprehensively …

Functional Sulfate Electrolytes Enable The Enhanced Cycling Stability Of Nati2(Po4)3/C Anode Material For Aqueous Sodium-Ion Batteries, Shu-Jin Li, Zhi-Kang Cao, Wen-Kai Wang, Xiao-Han Zhang, Xing-De Xiang

Journal of Electrochemistry

Aqueous sodium-ion batteries show promising application in fields of large-scale storage of intermittent renewable energies owing to the earth-abundant sodium resources and incombustible aqueous electrolytes. Primary factors determining whether they can be commercially utilized are low cost and long lifetime. Among current electrode materials, NASICON-type NaTi₂(PO₄)₃ arouses wide interests as an anode material for aqueous sodium-ion batteries as it offers a high specific capacity, fast Na-transport ability and reasonable working potential, however, suffering from insufficient cycling performance caused by severe dissolution of active materials in traditional aqueous electrolytes. In this work, a functional sulfate electrolyte …

Influence Of Heat Treatment Time On Cathode Material Cr8O21 For Lithium Battery, Jiu-Kang Teng, Qing-Jie Wang, Liang Zhang, Hong-Mei Zhang, Xiao-Tao Chen, Peng Zhang, Jin-Bao Zhao

Journal of Electrochemistry

Chromium oxide (Cr₈O₂₁) cathode material for lithium batteries was synthesized by thermal decomposition of chromium trioxide (CrO₃) at high temperature. The electrochemical properties of chromium oxide depended on the time and temperature during the heat treatment. Pure phase chromium oxide was prepared, and the effects of heat treatment time on the structures and electrochemical properties of Cr₈O₂₁ were systematically studied. The first discharge mechanism of chromium oxide in lithium batteries was explored, and the results were similar to that in lithium-sulfur batteries. The crystal phases and electrochemical properties of the prepared …

Effect Of Glycol Based Coolant Pollution On Pem Fuel Cells Stack And Recovery Measures, Cong-Yi Zhu, Xiao-Hui Li, Quan-Quan Gan

Journal of Electrochemistry

As the heat conduction medium of fuel cell cooling system, coolant is very important for the thermal management of fuel cell stack. In practical application, coolant leakage into the stack often occurs. Due to the randomness of fault location of components, the location of coolant leakage is uncertain, which may occur on the cathode side or anode side of some or all single cells. The main effects of coolant pollution on fuel cell stack are as follows: the output of open circuit voltage decreases sharply, the consistency of single cells voltage decreases and so on, which seriously affects the normal …

Formation And Morphological Evolution Of Nanoporous Anodized Iron Oxide Films, Jin-Wei Cao, Nan Gao, Zhao-Qing Gao, Chen Wang, Sheng-Yan Shang, Yun-Peng Wang, Hai-Tao Ma

Journal of Electrochemistry

The preparation of iron oxide films with nanoporous structure by anodization has attracted much attention for its potential applications. However, the formation mechanism of porous structure during anodization is still unclear. In this paper, the composition of anodic current during the formation of nanoporous anodized iron oxide film was analyzed in combination with the current density-potential response (I-V curve) and the derivation of Faraday’s law. The results showed that the anodic current consisted of an ionic current (leading to the migration of ions to form oxide) and an electronic current (leading to the oxygen evolution), and the …

Copper Nanoparticles In-Situ Anchored On Nitrogen-Doped Carbon For High-Efficiency Oxygen Reduction Reaction Electrocatalyst, Hui-Fang Yuan, Yue Zhang, Xing-Wu Zhai, Li-Bing Hu, Gui-Xian Ge, Gang Wang, Feng Yu, Bin Dai

Journal of Electrochemistry

Compared with noble metal platinum (Pt)-based catalysts, inexpensive non-noble metal electrocatalysts have attracted extensive attention for oxygen reduction reaction (ORR). Herein, chitosan as a kind of biomass resource rich in nitrogen and carbon was used to prepare nitrogen-doped carbon (N-C) and N-C in-situ anchored by copper nanoparticles (Cu/N-C). The as-obtained N-C and Cu/N-C nanoparticles were successfully used as non-noble eletrocatalysts tested for ORR. Compared with the N-C, the Cu/N-C showed the high surface area of 607.3 m ²·g^-1 with the mean pore size of 2.5 nm and the pore volume of 0.40 cm³·g^{-1 …}

Nitrogen-Sulfur Co-Doped Porous Carbon Preparation And Its Application In Lithium-Sulfur Batteries, Gui-Xiang Zhao, Wail Hafiz Zaki Ahmed, Fu-Liang Zhu

Journal of Electrochemistry

In recent years, lithium-sulfur (Li-S) batteries have been considered as a promising candidate for the next generation of energy storage system due to their ultrahigh theoretical capacity (1675 mAh·g^-1) and energy density (2600 Wh·kg^-1). However, the practical application of Li-S batteries is seriously limited by their insulating nature of sulfur, the shuttle effect of polysulfides (LiPSs), and volume expansion during charging and discharging. To overcome those disadvantages, one of the commonly methods is to infiltrate sulfur into porous conductive carbon framework, such as porous carbon, hollow carbon spheres, graphene, carbon nanotubes and some composites of the …

Photoelectrochemical Sensing Based On Zr-Mofs For Homocysteine Detection, Wen-Xia Dong, Guang-Ming Wen, Bin Liu, Zhong-Ping Li

Journal of Electrochemistry

Due to the independent form of the light source and detection system, photoelectrochemical (PEC) sensor has the advantages of low background, high sensitivity and simple operation. So far, PEC systems have been widely used in the fields including the actual detection of metal ions, biological antibodies or antigens in environmental pollutants. When the photosensitive material is irradiated by a light source with an energy being equal to or greater than its band gap, electrons (e^-) transition occurs from the valence band to the conduction band, leaving a hole (h⁺), at the same time, the generated electron-hole …