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Full-Text Articles in Engineering

Change Of Metal Oxidation State At High Temperature, Impact Of Temperature And Reactive Gases, Yegor Nikitin Jan 2024

Change Of Metal Oxidation State At High Temperature, Impact Of Temperature And Reactive Gases, Yegor Nikitin

Dissertations and Theses

The fundamental understanding of gas-solid reactions enables a wide range of applications to be developed and improved. Specifically, the use of metal-based materials is critical to ensuring robust, safe, and long-term operations. For example, in power systems where boilers are used to generate steam for heat or electricity generation the use of stainless metal alloys is critical to allow high quality steam to be produced in a very harsh environment. Alternatively, in catalysis, the use of metal doped heterogeneous catalysts are essential in achieving selectivity and conversion performance for chemical synthesis to emissions abatement. Typically, these metal alloys must withstand …


The Effect Of Nanoconfined Liquid Properties On The Water-Responsive Behavior Of Bacterial Cell Walls, Seungri Kim Jan 2024

The Effect Of Nanoconfined Liquid Properties On The Water-Responsive Behavior Of Bacterial Cell Walls, Seungri Kim

Dissertations and Theses

Water-responsive (WR) materials have the ability to mechanically swell and shrink in response to changes in relative humidity (RH). These WR materials are used by many biological systems to perform essential tasks; for example, pinecones use WR materials to release their seeds in dry environments, and wheat awns open and close to propel seeds into the soil, driven by daily RH changes. The WR actuation of some biomaterials is extremely powerful, for example Bacillus subtilis cell walls display record-high actuation energy and power densities of 72 MJ m-3 and 9.1 MW m-3, surpassing those of all existing …


Investigating The Role Of Tesserae In Energy Absorption In Shark Cartilage, Molly Dobrow Jan 2024

Investigating The Role Of Tesserae In Energy Absorption In Shark Cartilage, Molly Dobrow

UNF Graduate Theses and Dissertations

Unlike mammals, shark endoskeletons are composed of cartilage, which is less stiff compared to bone. Despite this structural disadvantage, sharks have risen to become apex predators, with reported maximum posterior bite force estimates approximating 5914 N in bull sharks. Shark jaws are estimated to undergo high cycle loading within the organism’s lifecycle without evidence of failure. Fatigue resistance may relate to mineral distribution within a component of the endoskeletal system – tesserae. Tesserae are thin, roughly hexagonal tiles composed of calcium phosphate hydroxyapatite (HA) crystals and grow by accretion to eventually surround the hyaline cartilage core. Though tesserae dimensions are …


Process, Structure, & Property Investigation Of Gallium-Based Metallic Alloys Processed At Room Temperature, Jennifer E. Ruliffson Jan 2024

Process, Structure, & Property Investigation Of Gallium-Based Metallic Alloys Processed At Room Temperature, Jennifer E. Ruliffson

UNF Graduate Theses and Dissertations

Metallic and intermetallic alloys are important in engineering, necessitating a thorough comprehension of their structure, processing, and properties. Amalgams are a class of alloy which are synthesized by various methods to produce diverse properties. Gallium-based amalgams, particularly gallium eutectic alloys, have low melting points, which allow for applications in dentistry and temperature sensitive electronics. This thesis investigates the process-structure-property relationships of gallium-based amalgams mixed with copper. Phases, microstructure, and diffusion processes are investigated using XRD and SEM. Adhesion strength and thermal properties are then correlated to these as well as process steps. This study contributes to advancing the understanding and …


Processing Of Niti Sma For High Reflectivity Applications, Nicholas Dean Asbury Jan 2024

Processing Of Niti Sma For High Reflectivity Applications, Nicholas Dean Asbury

UNF Graduate Theses and Dissertations

Nickel Titanium (NiTi) is a shape memory alloy (SMA) that is capable of being deformed and subsequently returned to the original shape through heating. This unique property makes NiTi a prime material for potential applications in the aerospace industry. As manufacturing capabilities advance, the ability to produce and implement advanced materials, such as shape memory alloys like NiTi, becomes more feasible. One such application being studied is deployable mirrors for imaging satellites. Reflector and mirror surfaces for imaging in the visible and infra-red range of the light spectrum require low surface roughness across the largest allowable area for the collection …


Influence Of Heat Treatment And Shielding Gas Environment On The Very High Cycle Fatigue Behavior Of 17-4 Precipitation Hardened Stainless Steel, Jade Welsh Jan 2024

Influence Of Heat Treatment And Shielding Gas Environment On The Very High Cycle Fatigue Behavior Of 17-4 Precipitation Hardened Stainless Steel, Jade Welsh

UNF Graduate Theses and Dissertations

Additive manufacturing (AM) for stainless steel components has proved useful in a variety of industries ranging from aerospace to biomedical engineering. Many of these components are subject to very high cycle fatigue (VHCF) loading and must have tailored mechanical properties to ensure failures do not occur before a service life is reached. Testing the fatigue strength AM materials exposed to VHCF loading is paramount to compare with the expected life cycles of their wrought counterparts. In this thesis, AM 17-4 precipitation hardened (PH) stainless steel (SS) were fabricated using laser powder bed fusion (L-PBF) technique, while the wrought 17-4 PH …


Development And Characterization Of Ceramic Devices For Capillary Action In Microgravity For The Purpose Of Growing Vegetables In Space, Lucas S. Mougeot Jan 2024

Development And Characterization Of Ceramic Devices For Capillary Action In Microgravity For The Purpose Of Growing Vegetables In Space, Lucas S. Mougeot

UNF Graduate Theses and Dissertations

The future of humanity is often rendered in spectacular visions of a multiplanetary civilization with a booming space economy. Reaching this reality requires addressing one of the core needs of survival: food. Porous ceramics used for Passive Porous Tube Nutrient Delivery Systems (PPTNDS) offer a promising solution. In microgravity environments such as the International Space Station (ISS), fluid dynamics and liquid coagulation do not support conventional agricultural practices. Porous ceramic materials present a solution that enables nutrient solution diffusion via capillary action.

In this research, it was determined that extruding a wadding ceramic tube and sintering it at 1900 °F …


Control Of Flow Instabilities With Acoustic Metamaterials, Jensen E. Mctighe Jan 2024

Control Of Flow Instabilities With Acoustic Metamaterials, Jensen E. Mctighe

Open Access Master's Theses

Acoustic metamaterials (AMs) have been proposed for uses in flow control, as they offer a passive control method and can be engineered independently, without needing complex fluid structure interactions simulations. For example, AMs embedded into flat plate surfaces have been demonstrated to delay (or speed up) the onset of laminar-to-turbulent boundary layer transition by attenuating (or strengthening) Tollmein-Schlicting waves through numerical simulation. However, as of present, no experimental research has been conducted to study or demonstrate the behaviors of AMs designed to interact with flow structures. An experiment was performed in which an AM was embedded into a flat plate …


Thermomechanical Process Simulation And Quantification Of Nanoscale Precipitation Influencing Ductility And Strength During Alloy Processing, Alyssa Stubbers Jan 2024

Thermomechanical Process Simulation And Quantification Of Nanoscale Precipitation Influencing Ductility And Strength During Alloy Processing, Alyssa Stubbers

Theses and Dissertations--Chemical and Materials Engineering

Experimental process simulation and quantification of microstructure development during processing are challenging due to limitations with machinery temperature capability, inadequate resolution and sampling volume of currently available characterization techniques, and difficulty characterizing material microstructures as close to processing-relevant conditions as possible. This dissertation addresses how process simulation can be performed using Gleeble thermomechanical technologies and how microstructure development during these processing simulations can be quantified both in-situ and ex-situ.

The first portion of this dissertation demonstrates how Gleeble technologies can be applied to simulate complex material processing conditions in order to produce process-property profiles that can be used to inform …


Faceting Of Tungsten Via Environmental Control Of Temperature, Pressure And Chemistry, And Evolution Of Thermionic Cathode Materials, Huanhuan Bai Jan 2024

Faceting Of Tungsten Via Environmental Control Of Temperature, Pressure And Chemistry, And Evolution Of Thermionic Cathode Materials, Huanhuan Bai

Theses and Dissertations--Chemical and Materials Engineering

Scandate cathode presents a great potential of being used as electron emitters in vacuum electron device due to its excellent emission performance. However, it is burdened by several issues, including poor emission uniformity, inadequate reproducibility, and limited lifetime, which have impeded its further industrial application. Therefore, extensive efforts and studies need to be conducted to obtain a more comprehensive understanding of scandate cathode.

W particles, as the base material, play a fundamental role in scandate cathode. Most recent experimental research has reported that the highly faceted crystallography of W grains contributes to the properties of scandate cathode. In order to …


Experimental Characterization And Quantification Of Deformation Behavior In A Porous Carbon Fiber Network, Robert N Quammen Jan 2024

Experimental Characterization And Quantification Of Deformation Behavior In A Porous Carbon Fiber Network, Robert N Quammen

Theses and Dissertations--Chemical and Materials Engineering

Due to their wide range of attractive functional properties (such as low thermal conductivity and low density) porous materials are utilized in a variety of applications. In order to characterize these properties and others, the intrinsically heterogeneous microstructures of these materials need to be taken into account. These microstructures result in interactions across multiple length scales spanning several orders of magnitude. This makes the creation of robust computational models and straight-forward predictions of mechanical properties difficult for porous materials. With this in mind, this dissertation aims to provide experimental mechanical and deformation information spanning the length scales of interest for …


Novel Precursors For Carbon Fiber Prepared By Direct Carbonization, Leah Noble Jan 2024

Novel Precursors For Carbon Fiber Prepared By Direct Carbonization, Leah Noble

Theses and Dissertations--Chemical and Materials Engineering

For decades carbon fiber-based composites have been most heavily employed in lightweight, structural applications where low density and high strength are necessary, most notably within the aerospace industry. However, the advancement of carbon fiber into a wider array of industries has largely been limited by the high financial and energetic costs associated with its manufacture. Moreover, with an increasing societal emphasis on sustainability, there is an ever-growing desire for low-energy carbon fiber production pathways. One such pathway is the conversion of precursor fiber to carbon fiber by direct carbonization, wherein the energy-intensive, pre-carbonization stabilization step is omitted from the carbonization …


Structural And Magnetic Properties Of Molecular Beam Epitaxy (Mnsb2te4)X(Sb2te3)1−X Topological Materials With Exceedingly High Curie Temperature, Candice R. Forrester, Christophe Testelin, Kaushini Wickramasinghe, Ido Levy, Dominique Demaille, David Hrabovsky, Xiaxin Ding, Lisa Krusin-Elbaum, Gustavo Lopez, Maria C. Tamargo Jan 2024

Structural And Magnetic Properties Of Molecular Beam Epitaxy (Mnsb2te4)X(Sb2te3)1−X Topological Materials With Exceedingly High Curie Temperature, Candice R. Forrester, Christophe Testelin, Kaushini Wickramasinghe, Ido Levy, Dominique Demaille, David Hrabovsky, Xiaxin Ding, Lisa Krusin-Elbaum, Gustavo Lopez, Maria C. Tamargo

Publications and Research

Tuning the properties of magnetic topological materials is of interest to realize exotic physical phenomena, new quantum phases and quasiparticles, and topological spintronic devices. However, current topological materials exhibit Curie temperature (TC) values far below those needed for practical applications. In recent years, significant progress has been made to control and optimize TC, particularly through defect-engineering of these structures. Most recently, we reported TC values up to 80 K for (MnSb2Te4)x(Sb2Te3)1−x when 0.7 ≤ x ≤ 0.85 by controlling the composition x and the …


A Precision-Controlled Investigation Into The Fundamentals Which Drive The Incredible Superhydrophobic Properties Of Soot, Ashton Bressler Jan 2024

A Precision-Controlled Investigation Into The Fundamentals Which Drive The Incredible Superhydrophobic Properties Of Soot, Ashton Bressler

Theses and Dissertations

A PRECISION-CONTROLLED INVESTIGATION INTO THE FUNDAMENTALS WHICH DRIVE THE INCREDIBLE SUPERHYDROPHOBIC PROPERTIES OF SOOT

By Ashton Bressler

A thesis submitted as a partial fulfilment of the Virginia Commonwealth University requirements for a Masters of Science at Virginia Commonwealth University.

Virginia Commonwealth University, 2024.

This thesis investigates a precision controlled superhydrophobic soot surface, composed of semi-rigid linked chains of spheres, with a radii of roughly 14um. These spheres have exceptionally useful hydrophobic properties due to; their large surface area, their large triple phase line length, their low area fraction of solid-liquid interface, their ability to deform, and their strength from both …


Extrusion-Based Additive Manufacturing Of Magnetic Heat Exchange Structures For Caloric Applications, Vaibhav Sharma Jan 2024

Extrusion-Based Additive Manufacturing Of Magnetic Heat Exchange Structures For Caloric Applications, Vaibhav Sharma

Theses and Dissertations

Currently, the commercial building sector accounts for 18% of total U.S. end-use energy consumption, of which almost a third was from on-site combustion of fossil fuels for space and water heating. Magnetic heat pumping (MHP) technology is an energy-efficient, sustainable, environmentally-friendly alternative to conventional vapor-compression cooling technology. Several MHP designs today are predicted to be highly energy efficient, on condition that suitable working materials can be developed. This materials challenge has proven to be daunting due to issues associated with intricate synthesis/post-processing protocols and complications related to shaping the mostly brittle magnetocaloric alloys into thin-walled channeled regenerator structures to facilitate …


Effect Of Annealing On Photoluminescence From Defects In Gan, Oleksandr Andrieiev Jan 2024

Effect Of Annealing On Photoluminescence From Defects In Gan, Oleksandr Andrieiev

Theses and Dissertations

Annealing is a critical process in modern GaN technology, essential for achieving p-type conductivity by activating the MgGa acceptor, as first demonstrated by Shuji Nakamura in the early 1990s. Despite the omnipresence of hydrogen as an impurity in GaN crystals, the precise mechanisms governing hydrogen diffusion and acceptor passivation remain only partially understood. The presented research investigates the effects of annealing-induced activation and hydrogen passivation on C and Be acceptors in GaN grown by MOCVD, HVPE, and MBE methods. We explored these effects by using several annealing techniques, gas compositions, and thermal regimes. A transient behavior between the C …


Electrospun Pt-Tio₂ Nanofibers Doped With Hpa For Catalytic Hydrodeoxygenation, Amos Taiswa, Randy L. Maglinao, Jessica M. Andriolo, Sandeep Kumar, Jack L. Skinner Jan 2024

Electrospun Pt-Tio₂ Nanofibers Doped With Hpa For Catalytic Hydrodeoxygenation, Amos Taiswa, Randy L. Maglinao, Jessica M. Andriolo, Sandeep Kumar, Jack L. Skinner

Civil & Environmental Engineering Faculty Publications

Electrospinning is utilized to fabricate catalytic nanofiber scaffold for biocrude upgrading in hydrodeoxygenation (HDO) following computational studies suggesting the need for nano-catalysts for efficient HDO conversion and selectivity. Here, Pt-TiO2 nanofibers are fabricated through electrospinning, followed by wet impregnation with a heteropoly acid (HPA), tungstosilicic acid. Intensive heat treatments were incorporated during and after processes to obtain a HPA doped Pt-TiO2 nano-catalyst. Catalytic HDO was performed in a batch reactor with phenol as the raw biocrude dissolved in hexadecane. The HPA doped Pt-TiO2 catalyst demonstrated promising HDO performance of 37.2% conversion and a 78.9% selectivity to oxygen …


Single-Atom Catalysts For Electrochemical Energy Conversion: Copper Single-Atom Catalyst For Oxygen Reduction Reaction And Quantification Of Site Density By Co Stripping Voltammetry, Dawatage Perera Jan 2024

Single-Atom Catalysts For Electrochemical Energy Conversion: Copper Single-Atom Catalyst For Oxygen Reduction Reaction And Quantification Of Site Density By Co Stripping Voltammetry, Dawatage Perera

Theses and Dissertations--Chemistry

Fuel cells are considered a promising technology for achieving cleaner and more sustainable energy production and utilization. However, one of the current major challenges is the economic viability associated with the extensive use of Pt group metal (PGM) catalysts, particularly on the cathode side. Therefore, non-PGM single-atom catalysts (SACs) have received considerable attention as alternatives for PGM catalysts in the oxygen reduction reaction (ORR), which occurs at the cathode of the fuel cell. Among various SAC structures, the non-PGM/nitrogen-doped carbon-based structure (M-N-C) stands out for its excellent ORR performance.

Chapter 2 illustrates the use of copper metal in place of …


Applying Synchrotron Saxs And Xas To Study The Microstructure Of Energy Conversion And Storage Materials, Lingzhe Fang Jan 2024

Applying Synchrotron Saxs And Xas To Study The Microstructure Of Energy Conversion And Storage Materials, Lingzhe Fang

Graduate Research Theses & Dissertations

The microstructure of energy conversion and storage materials is a key determinant of physical properties and electrochemical performance. Synchrotron X-ray techniques, with their strengths of high flux and exceptional brightness, play an irreplaceable role in understanding nano and sub-nano structures. This helps the study of reaction mechanisms and benefits material design in energy conversion and storage area. Electrifying CO2 transformation using renewable energy offers a carbon-neutral solution to CO2 recycling and fuel generation. Among various feedstocks from the CO2 reduction reaction, CO, HCOOH, and CH4 have approached the performance thresholds for industry implementation. The application of single atom catalysts (SACs) …


Photoexcited Charge Carrier Dynamics And Electronic Properties Of Two-Dimensional Mxene, Nb2ctx, Andrew M. Fitzgerald, Emily Sutherland, Tarek A. Elmelegy, Mary Qin Hassig, Julia Martin, Erika Colin-Ulloa, Ken Ngo, Ronald L. Grimm, Joshua R. Uzarski, Michel W. Barsoum, N. Aaron Deskins, Lyubov V. Titova, Kateryna Kushnir Friedman Jan 2024

Photoexcited Charge Carrier Dynamics And Electronic Properties Of Two-Dimensional Mxene, Nb2ctx, Andrew M. Fitzgerald, Emily Sutherland, Tarek A. Elmelegy, Mary Qin Hassig, Julia Martin, Erika Colin-Ulloa, Ken Ngo, Ronald L. Grimm, Joshua R. Uzarski, Michel W. Barsoum, N. Aaron Deskins, Lyubov V. Titova, Kateryna Kushnir Friedman

Mechanical Engineering

Two-dimensional, 2D, niobium carbide MXene, Nb2CTx, has attracted attention due to its extraordinarily high photothermal conversion efficiency that has applications ranging from medicine, for tumor ablation, to solar energy conversion. Here, we characterize its electronic properties and investigate the ultrafast dynamics of its photoexcitations with a goal of shedding light onto the origins of its unique properties. Through density functional theory, DFT, calculations, we find that Nb2CTx is metallic, with a small but finite density of states at the Fermi level for all experimentally relevant terminations of Nb2CTx that can be achieved using HF or molten salt etching of the …


Corrosion Characteristics Of Ti And Al2o3/Ti Thin Films Sputtered On 316lss, Iman El-Mahallawi, Hanan ِ Abd El-Fattah Dr., Lamiaa Mohamed Dr., Aliaa Abdelfattah Jan 2024

Corrosion Characteristics Of Ti And Al2o3/Ti Thin Films Sputtered On 316lss, Iman El-Mahallawi, Hanan ِ Abd El-Fattah Dr., Lamiaa Mohamed Dr., Aliaa Abdelfattah

Mechanical Engineering

In this work, two thin films (Ti and Al2O3/Ti) were deposited on 316LSS substrates by the physical vapor deposition (PVD) sputtering technique. Heat treatment was applied for thin films at 400 °C for 2 h. Thin films were divided into two groups, The First group cooled in the air (normalized), and the second cooled in the furnace (annealed). The electrochemical characteristics were investigated by potentiodynamic polarization (POT) and impedance spectroscopy (EIS) tests. The corrosion resistance (CRST) for all thin films before and after heat treatment was determined in 3.5% NaCl at room temperature (RT). Scanning electron microscope (SEM), and surface …


The Impacts Of Impurities And Stress State On Polycrystalline Ice Deformation And Investigations Into The Densification Of Polar Firn, Ayobami Oladapo Ogunmolasuyi Jan 2024

The Impacts Of Impurities And Stress State On Polycrystalline Ice Deformation And Investigations Into The Densification Of Polar Firn, Ayobami Oladapo Ogunmolasuyi

Dartmouth College Ph.D Dissertations

Glacier ice cores are unparalleled natural archives of past climate, containing ancient air and impurities. Understanding glacier and ice sheet behavior and their impact on impurity records is crucial for interpreting ice core records. H2SO4 is particularly significant, as it provides the strongest evidence for the diffusion of chemical signals and decreases the strength of single crystals and polycrystals of ice. However, its effects on recrystallization, grain growth, and fabric development mechanisms, as well as the effects of grain boundaries on its post-depositional diffusion remain unclear.

This thesis investigates the effects of the microstructural location of H …


Far-Field Passive Wireless Sensors Composed Of Electroceramic Materials For Harsh Environment Applications, Kevin M. Tennant Jan 2024

Far-Field Passive Wireless Sensors Composed Of Electroceramic Materials For Harsh Environment Applications, Kevin M. Tennant

Graduate Theses, Dissertations, and Problem Reports (ETD)

The demand for high temperature sensing technologies in industrial applications has been steadily increasing, driven by the need for precise monitoring and control in extreme environments. This thesis presents an investigation into the development and optimization of passive wireless sensors for high temperature sensing applications. The research focuses on overcoming the challenges associated with traditional sensing methods by leveraging passive wireless sensor technology, offering advantages such as reduced complexity, improved reliability, and enhanced flexibility.

A passive wireless high temperature sensor for far-field applications was developed for stable temperature sensing up to 1000 °C. The goal is to leverage the properties …


Development And Testing Of High Strength Scalable High Entropy Alloys, Hans Jakob Pommerenke Jan 2024

Development And Testing Of High Strength Scalable High Entropy Alloys, Hans Jakob Pommerenke

Doctoral Dissertations

"High entropy alloys have shown promise through their ability to be tailored to specific scenarios. From highly corrosive environments to precipitation strengthened alloys to radiation environments high entropy alloys allow tailor made alloys for every solution. New compositions are developed and tested but little work focuses on the processing effect choosing rather than using processing as a steppingstone to achieve properties without investigating the processing effects. This work focuses on single phase face-centered cubic alloys strengthened by processing and precipitation strengthening. In conjunction with the development of these alloys, the ability to scale production will be investigated and characterized to …


The Development Of Hard Materials And Fibrous Monolith Composites For Friction Stir Welding, Paul Michael Brune Jan 2024

The Development Of Hard Materials And Fibrous Monolith Composites For Friction Stir Welding, Paul Michael Brune

Doctoral Dissertations

"This research focuses on the development of hard materials and fibrous monolith composites for the purpose of adding to current friction stir welding tool technology. Well studied hard material systems, such as WC-Co, were incorporated and evaluated as cell materials for fibrous monolith composites with ductile cell boundaries of Co, W, and Mo. The indentation behavior of the WC-Co and WC-Co-cBN composites indicated possible crack deflection at the cell/cell boundary interface. Cylindrical pin friction stir welding tools were developed for each of the three fibrous monolith material systems. Welding was achieved on AA1100 aluminum, 260 brass, and AISI 1018 steel …


Assessment Of Defect Generation Mechanism In Welding Processes Using Phased Array Ultrasonic Testing (Paut), Caleb D. Williams Jan 2024

Assessment Of Defect Generation Mechanism In Welding Processes Using Phased Array Ultrasonic Testing (Paut), Caleb D. Williams

Honors College Theses

Welding is one of the major and most commonly used methods of material joining in industries around the world. The mechanisms of welding include complicated processes which can cause significant alteration in final properties and quality of the weld compared to the base materials. Due to these physical and chemical processes during the welding processes, defects and flaws can be generated. Observing such flaws over the years, leads engineers and researchers to investigate the methodologies to identify the cause and effect of defects and their effect on the quality of the welds. A better understanding of such parameters helps to …


A Lab-Scale Mold Simulator Employing An Optical-Fiber-Instrumented Mold To Characterize Initial Steel Shell Growth Phenomena, Muhammad A. Nazim, Rony K. Saha, Mario F. Buchely, Ronald J. O'Malley, Jie Huang, Arezoo Emdadi Jan 2024

A Lab-Scale Mold Simulator Employing An Optical-Fiber-Instrumented Mold To Characterize Initial Steel Shell Growth Phenomena, Muhammad A. Nazim, Rony K. Saha, Mario F. Buchely, Ronald J. O'Malley, Jie Huang, Arezoo Emdadi

PSMRC Faculty Research

A mold simulator was developed to replicate the mold oscillation and casting speed conditions of a continuous caster on the lab scale. A mold was designed incorporating fiber optics to capture internal temperature gradients and transient heat transfer phenomena during the initial solidification of steel. Casting parameters (casting speed, oscillation stroke and oscillation frequency) were investigated using the mold simulator. Solidified steel shells and mold thermal data were collected and characterized after initial solidification to investigate the impacts of mold oscillation on shell growth and mold heat transfer.


Femtosecond Laser–Inscribed Fiber Bragg Grating Sensors: Enabling Distributed High- Temperature Measurements And Strain Monitoring In Steelmaking And Foundry Applications, Ogbole Collins Inalegwu, Yeshwanth Reddy Mekala, Rony Kumer Saha, Farhan Mumtaz, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Jeffrey D. Smith, Ronald J. O'Malley, Rex Gerald, Jie Huang Jan 2024

Femtosecond Laser–Inscribed Fiber Bragg Grating Sensors: Enabling Distributed High- Temperature Measurements And Strain Monitoring In Steelmaking And Foundry Applications, Ogbole Collins Inalegwu, Yeshwanth Reddy Mekala, Rony Kumer Saha, Farhan Mumtaz, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Jeffrey D. Smith, Ronald J. O'Malley, Rex Gerald, Jie Huang

PSMRC Faculty Research

This study demonstrates the use of fiber Bragg grating (FBG) sensors for distributed temperature and strain monitoring in steelmaking and foundry applications. Integrated into inexpensive optical fibers, FBGs offer accurate and real-time remote sensing, detecting shifts in wavelength due to temperature (up to 1,800 °C), strain, or structural wear and tear. Furthermore, the intrinsic features of FBG sensors: compact size, immunity to electromagnetic interference and corrosion, robustness to vibration, ease of integration into existing composite structures, and non-intrusive measurement capacity in harsh environments make them ideal for steelmaking. FBGs optimize production, ensure quality, and enhance safety within the steel industry.


Enhanced Bottom Anode Monitoring In Dc Electric Arc Furnaces Using Fiber Optic Sensors, Yeshwanth Reddy Mekala, Rony Kumer Saha, Ogbole Collins Inalegwu, Muhammad Roman, Farhan Mumtaz, Rex Gerald, Jeffrey D. Smith, Jie Huang, Ronald J. O'Malley Jan 2024

Enhanced Bottom Anode Monitoring In Dc Electric Arc Furnaces Using Fiber Optic Sensors, Yeshwanth Reddy Mekala, Rony Kumer Saha, Ogbole Collins Inalegwu, Muhammad Roman, Farhan Mumtaz, Rex Gerald, Jeffrey D. Smith, Jie Huang, Ronald J. O'Malley

PSMRC Faculty Research

A pin style bottom anode employs conductive steel rods that serve as the pathway for the high electrical power through rammed refractory at the bottom of a DC Electric Arc Furnace (EAF). Anode wear during operation is important to monitor, as anode replacement is expensive and impacts EAF productivity. Liquid steel penetration into the un-sintered refractory layer can result from rapid electrical power ramp-up, dips in furnace temperature, or operating the anode for too long between EAF campaigns. In extreme cases, the liquid steel may penetrate the bottom of the furnace when anode wear progresses too close to the bottom …


Fiber-Optic Raman Probe For On-Line Eaf Slag Analysis, Bohong Zhang, Hanok Tekle, Jeffrey D. Smith, Todd Sander, Ronald J. O'Malley, Jie Huang Jan 2024

Fiber-Optic Raman Probe For On-Line Eaf Slag Analysis, Bohong Zhang, Hanok Tekle, Jeffrey D. Smith, Todd Sander, Ronald J. O'Malley, Jie Huang

PSMRC Faculty Research

In Electric Arc Furnace (EAF) steelmaking, the push for improved efficiency requires accurate analysis of the chemical composition of its slag system to control slag foaming, provide refractory protection, and maintain high furnace iron yield. Therefore, the ability to obtain real-time slag chemistry data would provide a useful tool to improve the control and efficiency of the process. The work reported here aims to assess the structure and chemistry of EAF slags at high temperatures using a portable fiber-optic Raman probe. The ability to relate Raman spectra peaks to chemistry and structure is demonstrated in experimental result with EAF slags …