Operations Research, Systems Engineering and Industrial Engineering Commons^™

Design Of Process Improvements To Increase Field Work Efficiency At Webcor Concrete Group, Fiona Blackburn

Industrial and Manufacturing Engineering

This study set out to analyze and improve field work efficiency at Webcor Concrete Group, a subcontractor working on a new housing project at the Cal Poly, San Luis Obispo campus. Specifically, they would like to access their performance in regards to end-of-break to back-to-work time and the 30-30 rule, which states that everything a field worker needs should be accessible within 30 seconds or 30 feet. The problem statement is that Webcor wishes to utilize their field hours 5% more efficiently through a study of current shortcomings and recommended improvements. A review of the literature generated process improvement ideas …

Design Of An Improved Toolbox And Connex For Webcor Builders, Veronica Ana Valley, Jamie Mari Kusumoto

Industrial and Manufacturing Engineering

Webcor builders asked the Senior Project team to create a design of an organized job box on Solidworks that improves worker efficiency, improves jobsite organization, and limits financial losses, which are common tool-related issues for the company. As a group, the members analyzed the job box current situation using multiple perspectives to create two designs, one streamlined by each project group member. The project group developed each of the designs based on a current state analysis in which we analyzed the job box, simulated finding tools to create multiple motion studies, collected worker feedback, conducted an ergonomic analysis, conducted a …

Redesign Of Good Karma Bike’S Facility Layout And Bike Storage Process, Ryan Phillip Ogan, Derek Chung, Tommy Chang

Industrial and Manufacturing Engineering

Good Karma Bikes is a non-profit organization that services and restores bikes that customers bring into the shop. Good Karma Bikes has plans for a dramatic increase in storage capacity for the next few years. Good Karma Bike’s warehouse area is currently overflowing with bikes due to the large increase in demand. A redesign of the warehouse layout is needed to handle the increase of incoming bikes and to improve product flow through the space. The project team’s objectives are to:

• Improve accessibility and reduce time it takes to unrack a bike
• Increase space utilization by improving bike storage capacity …

Design Of Material Flow And Tracking System For Supply Chain And Logistics: E. & J. Gallo Winery – Modesto Campus, Joshua Balland, Angela Mariani

Industrial and Manufacturing Engineering

E. & J. Gallo is a winemaking company located in Modesto, California. Our group was assigned to measure and analyze E. & J. Gallo’s current state process for their 5-Buggies (transportation trailers) to find key areas of inefficiency. After analyzing their current state process, we designed a more efficient flow of materials for the 5-Buggy system within the Automatic Train Loading (ATL) station and found an optimal solution for tracking the 5-Buggies on the Modesto campus. Our project started with preliminary research on fleet management, material management systems, and tracking methodologies. Once these areas of research were fully understood, our …

Design Of A Process To Implement An Annual Community Fundraiser For Sprout Up, Katherine Lynette Phillips, Kimberly Nicole Walter

Industrial and Manufacturing Engineering

Sprout Up—in San Luis Obispo—is currently a non-profit organization that teaches free environmental science education to first and second graders around the San Luis Obispo area. Due to recent circumstances, Sprout Up will soon be losing its non-profit status, and therefore they will be losing their funding as well. Their problem is that they need a stable annual fundraiser that will help the organization continue to provide free services to local elementary schools as a Cal Poly club rather than a non-profit. Multi-criteria analysis techniques were used to determine what would be the best solution to their problem and found …

Reusable Container System Optimization For Smart Cities, Aubrey Gail Sloan, Lukas James Pinkston, Andrew James Seaman

Industrial and Manufacturing Engineering

Federal and local governments are investing in methods to discourage use of disposable containers in order to reduce waste generation and protect the environment. In this project we propose the use of reusable takeout food containers as a replacement for disposable takeout food containers. Reusable takeout container systems may use barcode or RFID (radio frequency identification) technology to track and manage the distribution, collection, cleaning, and end-of-life recycling of reusable takeout food containers. Such systems will require the use of container collection bins. The design and optimization of a network of container collection bins is the topic of this project. …

Design Of A Decision-Aiding Model Between Subtractive Manufacturing And 3d-Printing, Tuan Minh Ryan Pham, Colton Harrison

Industrial and Manufacturing Engineering

3D-printing is becoming more and more widely used in industry. As this happens, manufacturers are becoming unsure of when to use this new technology and when to trudge on with subtractive (conventional) manufacturing processes. Subtractive manufacturing processes are well-established within many manufacturing companies due to its high efficiencies and low costs. However, 3D-printing offers a greater level of customization, can be automated, and can easily have designs transferred via computer files. Each method has its respective advantages, however, each one also has its downfalls. Subtractive manufacturing produces unnecessary waste, is limited from creating certain geometries, and requires a skilled laborer …

Golf Club Prototyping And Design For Spin Rate Tuning, Cole Nygren, Jordan Wright, Jesse Yap

Industrial and Manufacturing Engineering

The aim of this project was to design a golf wedge capable of increasing backspin for the amateur golfer. This was accomplished by embedding a metal lattice structure behind the clubface to allow the face to elastically deform slightly upon impact. This would increase contact time between the club and ball. The mechanism of spin generation was discussed and the relationship between contact time and spin rate was established. The design was enabled by using additive manufacturing, which allowed for the generation of a metal lattice structure. An appropriate control and prototype were designed to minimize run time and material …

Manufacturing Process And Product Design For Mass Production Of Environmentally-Friendly Fishing Lures And Weights, David Ichlokmanian, Justin Jake Bert

Industrial and Manufacturing Engineering

The current industry standard for the manufacture of recreational fishing tackle uses lead-based weights and PVC or silicone-based lures. Both materials have serious negative effects on those who handle these products, waterfowl, fish, and other animals that may consume this discarded tackle. The goal of this project is to find and design an environmentally safe process and product alternative for this industry. To do this, we researched a large amount of viable safe materials for weights and lures and used decision matrices to decide on the best one. We found that brass would be the most suitable alternative and created …

Addressing The Existence Of Overcrowding In The Cal Poly Rec Center Exercise Rooms, Josue Alvarez, Robert Hemphill

Industrial and Manufacturing Engineering

Cal Poly’s Rec Center is a facility that has been extremely popular among students ever since its initial creation many decades ago. Despite its popularity being a positive quality in most ways, it does ultimately yield a certain issue for the users of the facility; the issue of overcrowding. This senior project aimed to analyze the problem of overcrowding at the Rec Center and improve upon its most critical areas of impact. Ultimately, we identified the Rec Center’s exercise rooms as the most impacted area, with the issue of equipment unavailability being the largest factor. Thus, we designed alternative equipment …

Design Of Standard Operating Procedures For Concrete Delivery And Pour Data Collection And Analysis, Andrew Willard, Mitchell Wilhelmsen

Industrial and Manufacturing Engineering

Webcor Concrete Group (WCG) is a self-perform subsidiary of Webcor Builders, a large general contractor in the state of California. Inefficiencies plague the construction industry, resulting in Webcor reaching out to the Cal Poly Industrial and Manufacturing Department and its students for help. The opportunity addressed in this report centers on a lack of concrete pour data collection. This gap results in a struggle to defend against, or pursue, backcharges with their concrete suppliers regarding additional labor costs or wasted material. The project objective is to provide WCG with a baseline data collection system and procedure, leading to increased back-charge …

In Situ Characterization Of Voids During Liquid Composite Molding, Brock Don Zobell

Theses and Dissertations

Global competition is pushing the composites industry to advance and become more cost effective. Liquid Composite Molding or LCM is a family of processes that has shown significant promise in its potential to reduce process times and cost while maintaining high levels of part quality. However, the majority of research and information on composite processes have been related to prepreg-autoclave processing which is significantly different than LCM. In order for LCM processes to gain large scale implementation, significant research is required in order to model and simulate the unique nature of the resin infusion process. The purpose of this research …

Using The Voice Of The Student To Evaluate Learning Management Systems, Elizabeth A. Cudney, Susan L. Murray, Brittany Groner, Katie M. Kaczmarek, Bonnie Wilt, Kamaria Blaney, Julie Phelps

Engineering Management and Systems Engineering Faculty Research & Creative Works

A learning management system is an educational tool employed in higher education to organize, document, track, report, and deliver courses. Selecting the appropriate learning management system is a critical decision for a university. This study explores the usability of two leading systems, Blackboard and Canvas, from the students’ perspective. The goal is to gather and analyze user preferences in order to select an appropriate learning management system. Data was collected through surveys of student’s experience with the two learning management systems. The survey evaluated the ease of the following tasks: finding course documents, viewing grades, ease of navigation, intuitiveness, and …

Comparative Analysis Of Big Data Analytics Software In Assessing Sample Data, Soly Mathew Biju, Alex Mathew

Journal of International Technology and Information Management

Over the last few years, big data has emerged as an important topic of discussion in most firms owing to its ability of creation, storage and processing of content at a reasonable price. Big data consists of advanced tools and techniques to process large volumes of data in organisations. Investment in big data analytics has almost become a necessity in large-sized firms, particularly multinational companies, for its unique benefits, particularly in prediction and identification of various trends. Some of the most popular big data analytics software used today are MapReduce, Hive, Tableau and Hive, while the framework Hadoop enables easy …

Design For Waste Reduction And Efficiency Improvement For The Construction Usage Of The Tower Crane, George Merida, Roman Richard

Industrial and Manufacturing Engineering

Webcor Concrete Group’s on-site tower crane is currently experiencing unknown forms of inefficiency. The project team used the DMAIC methodology to implement Define, Measure, Analyze, Improve, and Control in order to guide and structure the project. After the project team formulated a problem statement, observations were collected of tower crane deliveries resulting in 470 individual data points. The data was then analyzed using basic statistics, histograms, and lean manufacturing tools in order to identify wastes and inefficiencies. Once the wastes and inefficiencies were identified, root cause analysis was performed. The identified root causes were then used as the basis for …

Designing An Information System To Efficiently Coordinate Film Screenings, Galen Dougherty

Industrial and Manufacturing Engineering

This paper explains the engineering concepts design efforts used to build an information system to efficiently coordinate film screenings. The market served is an emerging group of film makers and production companies that have limited resources. The application aims to save both time and money in coordination efforts for screening films in the local community. The project case examined is a small production start-up from Cal Poly San Luis Obispo named Yellow Glass Media. The design described in the paper specifically targets their needs which are assumed to be representative of the needs of the larger emerging market. The design …

Using Computer Vision To Build A Predictive Model Of Fruit Shelf-Life, Nandan G. Thor

Master's Theses

Computer vision is becoming a ubiquitous technology in many industries on account of its speed, accuracy, and long-term cost efficacy. The ability of a computer vision system to quickly and efficiently make quality decisions has made computer vision a popular technology on inspection lines. However, few companies in the agriculture industry use computer vision because of the non-uniformity of sellable produce. The small number of agriculture companies that do utilize computer vision use it to extract features for size sorting or for a binary grading system: if the piece of fruit has a certain color, certain shape, and certain size, …

An Ergonomics Investigation Of The Application Of Virtual Reality On Training For A Precision Task, Delaney M. Bales

Master's Theses

Virtual reality is rapidly expanding its capabilities and accessibility to consumers. The application of virtual reality in training for precision tasks has been limited to specialized equipment such as a haptic glove or a haptic stylus, but not studied for handheld controllers in consumer-grade systems such as the HTC Vive. A straight-line precision steadiness task was adopted in virtual reality to emulate basic linear movements in industrial operations and disability rehabilitation. This study collected the total time and the error time for the straight-line task in both virtual reality and a physical control experiment for 48 participants. The task was …

The Application Of Artificial Neural Networks For Prioritization Of Independent Variables Of A Discrete Event Simulation Model In A Manufacturing Environment, Rebecca Pires Dos Santos

Theses and Dissertations

The high complexity existent in businesses has required managers to rely on accurate and up to date information. Over the years, many tools have been created to give support to decision makers, such as discrete event simulation and artificial neural networks. Both tools have been applied to improve business performance; however, most of the time they are used separately. This research aims to interpret artificial neural network models that are applied to the data generated by a simulation model and determine which inputs have the most impact on the output of a business. This would allow prioritization of the variables …

Measuring The Robustness Of Forensic Tools' Ability To Detect Data Hiding Techniques, Samuel Isaiah Moses

Theses and Dissertations

The goal of this research is to create a methodology that measures the robustness and effectiveness of forensic tools' ability to detect data hiding. First, an extensive search for any existing guidelines testing against data hiding was performed. After finding none, existing guidelines and frameworks in cybersecurity and cyber forensics were reviewed. Next, I created the methodology in this thesis. This methodology includes a set of steps that a user should take to evaluate a forensic tool. The methodology has been designed to be flexible and scalable so as new anti-forensic data hiding methods are discovered and developed, they can …