Industrial Technology Commons^™

Size Effects In Human Visual Inspection For Micro/Meso Scale Parts, Sri Harsha Kavuri

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Visual inspection has been a major method of quality control in conventional manufacturing processes for the last fifty years. Utilizing trained human inspectors to perform this visual inspection has been the most effective means of maintaining quality control. Extensive research has been performed to understand the factors that influence the human inspection process.

In the recent years, there has been a significant emphasis on manufacturing at the smaller end of the size-spectrum such as Micro and Meso scale manufacturing. Quality control at becomes a challenging task due to the extremely small sizes. Several automated visual inspection techniques have been proposed …

Reducing Uncertainty In Technology Selection For Long Life Cycle Engineering Designs, Halil I. Ozdemir, C. Ariel Pinto, Resit Unal, Charles B. Keating, Colin Britcher, Sila Çetinkaya (Ed.), J. K. Ryan (Ed.)

Engineering Management & Systems Engineering Faculty Publications

The best capabilities are usually achieved by having the latest technologies in defense systems. However, including the new, usually immature, technologies in a system design does not always easily result in achieving the capabilities at the right level, at an affordable cost, and in a timely manner. Many programs have suffered from immature technologies as cost overruns, late or no deliveries, and poor performance levels. Another impact of technology selection appears as obsolescence after the deployment of systems, or even before the deployment of the system. As the technologies of a system become obsolete, the cost of maintaining the system …

Engineered Surface Properties Of Porous Tungsten From Cryogenic Machining, Julius M. Schoop

Theses and Dissertations--Chemical and Materials Engineering

Porous tungsten is used to manufacture dispenser cathodes due to it refractory properties. Surface porosity is critical to functional performance of dispenser cathodes because it allows for an impregnated ceramic compound to migrate to the emitting surface, lowering its work function. Likewise, surface roughness is important because it is necessary to ensure uniform wetting of the molten impregnate during high temperature service. Current industry practice to achieve surface roughness and surface porosity requirements involves the use of a plastic infiltrant during machining. After machining, the infiltrant is baked and the cathode pellet is impregnated. In this context, cryogenic machining is …

On Translating Technology Research Into Industrial Applications, Stephen T.C. Wong

Practical Social and Industrial Research Symposium

Using personal cases he previously experienced, Prof Wong will share with colleagues the influence of environments and market forces that drive the applied technology research into practice. The speech will be delivered in an informal, interactive format, rather than didactic.

An Investigation Of The Factors Contributing To Measurement Uncertaintly Using A Coordinate Measurement Machine, Jayson S. Minix

Morehead State Theses and Dissertations

A thesis presented to the faculty of the College of Science and Technology at Morehead State University in partial fulfillment of the requirements for the Degree of Master of Science in Engineering & Technology Management by Jayson S. Minix on December 3, 2014.

The Cadet Training Program Versus The Student Certification Program: A Study Of It- Support Training Programs At Western Kentucky University, Michael Courtney Moore

Masters Theses & Specialist Projects

Technology is a critical component of modern-day success. Advancements in technology have improved communication between individuals and companies. Technological advancements have allowed students to earn college degrees online. People who habitually use technology expect a high level of performance and support. As new technologies are implemented, such as complex web services or new operating systems, the dependence for information technology (IT) support grows in demand. Even learning curves can be cumbersome without proper assistance from IT professionals. Companies and institutions must accommodate user needs by implementing fast, efficient, and friendly support. In order to offer optimal customer support, representatives must …

Magnetic Holding Of Synthetic Quartz For Precision Grinding, Saudin Basic

Theses and Dissertations

The objective of this research work is to investigate the practicality of magnetic workholding of non-magnetic synthetic quartz during high-speed grinding. This research work is sponsored by Quartzdyne and will be used as the starting point to applying single-piece rounding of its quartz. Hypotheses were created that would permit the authors to conclude that magnets are in fact worthwhile workholders for non-magnetic materials. Designs of Experiments were used to reject or fail to reject the null hypotheses. Experiments were carried out using a custom HAAS lathe, modified into a grinding center with an NSK live spindle, and neodymium-iron-boron magnets used …

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

Emergency Diesel-Electric Generator Set Maintenance And Test Periodicity, Stephen John Fehr

Engineering Management & Systems Engineering Theses & Dissertations

Manufacturer and industry recommendations vary considerably for maintenance and tests of emergency diesel-electric generator sets supporting critical operations power systems facilities. There is little consistency among sets of similar technology, and manufacturers and their representatives often provide contradictory guidance. As a result, periodicity of emergency diesel-electric generator set maintenance and tests varies considerably in practice. This work proposes and tests a research and analysis framework to develop parametric regression survival models of modern diesel-electric generator sets in emergency standby duty as a function of maintenance periodicity, test periodicity, and other predictors. Within this framework, predictors are developed from common maintenance …

Cost Performance Dynamics In Lean Production Leveling, Ahmed Deif, Hoda Elmaraghy

Industrial Technology and Packaging

Balancing of production systems is one of the main lean manufacturing principles as it reduces in-process storage and related forms of waste. A dynamic systems approach is proposed to investigate challenges of implementing production leveling and associated costs. A lean cell producing at takt time is modeled using system dynamics. The model captures various lean tools influencing production leveling and their implications. Comparative cost analysis between various leveling implementation policies for stochastic demand with multiple products is conducted. Results showed that determining the most feasible leveling policy is highly dictated by both the cost and limitations of capacity scalability. In …

Toward Automating Web Protocol Configuration For A Programmable Logic Controller Emulator, Deanna R. Fink

Theses and Dissertations

Industrial Control Systems (ICS) remain vulnerable through attack vectors that exist within programmable logic controllers (PLC). PLC emulators used as honeypots can provide insight into these vulnerabilities. Honeypots can sometimes deter attackers from real devices and log activity. A variety of PLC emulators exist, but require manual figuration to change their PLC pro le. This limits their flexibility for deployment. An automated process for configuring PLC emulators can open the door for emulation of many types of PLCs. This study investigates the feasibility of creating such a process. The research creates an automated process for figuring the web protocols of …

Dynamic Modelling Of Impact Of Lean Policies On Production Levelling Feasibility, Hoda Elmaraghy, Ahmed Deif

Industrial Technology and Packaging

A dynamic systems approach is proposed to investigate challenges of implementing production leveling and associated costs. A model of a lean cell is developed using system dynamics. The model captures various lean tools influencing production leveling. Comparative cost analysis between various leveling implementation policies for stochastic demand with multiple products is conducted. Results showed that determining the most feasible leveling policy is highly dictated by both capacity scalability cost and limitations. The developed model and revealed insights can help lean practitioners to better decide on when and how to implement production leveling as well as determine production lots sizes.

Dynamic Lean Assessment For Takt Time Implementation, Rehab M. Ali, Ahmed M. Deif

Industrial Technology and Packaging

Increasing volatility, global competitiveness, and sales crisis all force the manufacturers to commit to the journey of world-class manufacturing performance via adopting “lean systems” to enable economic success in difficult times. Among the journey to lean, one of the hardest steps is measuring the progress of lean polices implementation especially in this highly dynamic market. This paper presents a dynamic model to evaluate the degree of leanness in manufacturing firms. The model is based on system dynamics approach and presents a “leanness score” for the manufacturing system. In addition, it examines the dynamics associated with the application of “One-piece flow” …

Impact Of Dynamic Capacity Policies On Wip Level In Mix Leveling Lean Environment, Ahmed Deif, Hoda Elmaraghy

Industrial Technology and Packaging

Balancing demand's product variety in production planning is one aspect of variety management challenge. This phenomenon is described in lean systems as mix leveling. This paper approach product mix leveling problem from a dynamic perspective. A system dynamics model is developed to explore the dynamics associated with the WIP level performance at different mix leveling policies in a lean environment. The system captures different lean tools and policies. Results showed that the best WIP performance is sensitive to both the degree of lean tools implementation as well as the capacity scalability level of the system. The presented analysis showed that …

An Integrated Approach To Assess Manufacturing Greeness Level, Ahmed H. Salen, Ahmed Deif

Industrial Technology and Packaging

This paper proposes an integrated approach for relative greenness level assessment in selected manufacturing industries at the system level. The approach builds on existing methodologies to develop a multi-layer tool box called “Greenometer” which focus on the strategic comparison for cross industries evaluation as well as tactical comparison for intra-industries. The assessment tool captures the fundamental evaluation parameters of green manufacturing namely; Environment, Energy, Resources and Economy. In addition, the Greenometer employs geometric mean method (GMM) for the strategic layer and data envelopment analysis (DEA) for the tactical layer and will be used for different selected manufacturing disciplines. The proposed …

Design And Implementation Of Iso:9001 Standards At Sigma 6 Electronics, Inc., Robert Kirkpatrick, Dylan Geisen, Simon Schermerhorn

Industrial Technology and Packaging

ISO 9001 certification is a very long process that can take even the most dedicated team years to complete. For smaller companies such a process could be costly, confusing, and arduous. While many resources exist, it takes nearly the same amount of effort to tailor fit the examples as it does to create a whole new set.

The purpose of this senior project is to research examples and help fit them to a small manufacturing company, Sigma 6 Electronics, Inc. An interlinked, or combined, quality manual/procedures were chosen to aid Sigma 6 Electronics through making the documentation clear and perfectly …

A Comparative Analysis Of Spatial Visualization Ability And Drafting Models For Industrial And Technology Education Students, Petros Katsioloudis, Vukica Jovanović, Mildred Jones

Engineering Technology Faculty Publications

The article presents the comparative study on the drafting models and spatial visualization ability of industrial and technology education students in the U.S. It discusses how the study was conducted which examined the issue based on technical drawings and with regards to the impacts of model types. The results reportedly revealed three-dimensional models are effective for promoting learning, however more studies have to be conducted.

Toughening Of Poly(L-Lactic Acid) With Cu3Btc2 Metal Organic Framework Crystals, Ajay Kathuria, Mohamad G. Abiad, Rafael Auras

Industrial Technology and Packaging

Poly(l-lactic acid) (PLLA) and metal organic framework (MOF) composites were prepared by melt extrusion of PLLA with 5, 10 and 20% w/w of activated Cu₃(BTC)₂ MOF. The morphology and stability of injection-molded samples were evaluated using thermogravimetric analysis, differential scanning calorimetry (DSC), gel permeation chromatography, X-ray diffraction, and scanning electron microscopy (SEM). The composites showed improved toughness during the tensile tests as compared to the neat PLLA matrix. Toughness mechanism of the composites was studied using SEM and rheological studies. SEM images indicated that cavitation induced by debonding at the interface of PLLA and MOF particles during …

The Effects Of Football Helmet Pressure On The Shock Taken During A Controlled Impact, Sullivan Grosz

Industrial Technology and Packaging

College and NFL football teams are focusing their efforts on protecting players more than ever before. With the recent attention on concussions and the troubling long-term effects of head injuries, more research is needed to find ways to ensure players have the adequate protection. The helmets being used have a hard polycarbonate shell with four inner pads that fit tight to the player’s head. These pads are filled with air.

The purpose of the testing and project is to find an ideal air pressure that helmets need to maintain in order to protect the player to the best of its …

The Effect Of Distribution On Product Temperature Profile In Thermally Insulated Containers For Express Shipments, Jay Singh, Sanjiv Jaggia, Koushik Saha

Industrial Technology and Packaging

An uninterrupted cold chain is a continual series of storage and distribution activities that maintain a specific temperature or temperature range. Cold chain solutions typically involve excessive packaging to ensure that the desired product temperature is maintained through the distribution process, thereby increasing the logistics-related costs. There is a myriad of solutions available for shipping temperature-sensitive products, including those constructed with a variety of packaging materials as well as refrigerants. Although static characteristics for thermally insulated packaging solutions such as the R-values of package systems as well as the melting points and heat absorption rates of various refrigerants have been …