Industrial Engineering Commons^™

Improving Product Design Phase For Engineer To Order (Eto) Product With Knowledge Base Engineering (Kbe), Hanhdung Thi Dinh

Open Access Theses

In industry currently Computer Aided Design (CAD) is an important tool for the modification, analysis, or optimization of the 3D virtual environment that replicates the physical product. CAD software is an efficient and reliable tool. However, as globalization increases customer demands, this process needs to be faster and more efficient to accommodate changing product design situations, especially for Engineer-to- Order (ETO) products. ^ The traditional method of product design process is to operate CAD software without argumentation. Design engineers create CAD prototypes and drawings based on available knowledge and information which comes from engineering experts, company standards, industrial practices as …

Conflict And Error Management: A Case In The Furniture Industry, Glenn Candranegara

Open Access Theses

The purpose of this study is to investigate and provide tools for the furniture industry, for detecting and preventing damage from propagating errors. Many of the errors cascading in a furniture manufacturing facility are typically detected only after the original process that causes the error had already caused errors. Previous research has developed and validated theoretical methods, such as CEPD, to prevent and detect errors and conflicts. This thesis is the first effort to implement the logic of CEPD in the furniture industry. There are four relevant measures that are analyzed and improved in this thesis; they are preventability, reliability, …

Creating A User-Friendly Personal Wine Collection Inventory Management System, Peter Loddengaard

Industrial and Manufacturing Engineering

This project set out to create a user-friendly wine collection management software. Existing systems were reviewed and discussions with collectors took place to establish the user requirements for this type of inventory management system. This led to the scope of the project being narrowed to making a wine bottle entry form that was quick and easy to use. The programming language, Ruby on Rails, was used to design this system, and learning the software was a large part of the project itself. It was established that four forms would be designed using combinations of two ergonomic factors: an “F” shaped …

Wasco Environmental Chamber System Manifold, Steve Mark Yatco

Industrial and Manufacturing Engineering

This report details the process of designing and producing a manifold that connects ultra-high purity (UHP) pressure and vacuum switches to an air supply so that the parts may be tested in an environmental chamber. Using the DMAIC (define, measure, analyze, improve, and control) methodology of problem solving, progress on the project includes thorough research about the problem, preliminary design solutions, iterative prototyping, and testing specific functionalities. Manufacturing engineering topics of tooling, fixturing, metrology, quality, and machining with manual and computer numerical control (CNC) varieties of both mills and lathes are applied during the course of the project. The report …

Frito-Lay - Supply Chain Impact Analysis, Kerri Blosch, Vincent Phua, Jeffrey Silva

Industrial and Manufacturing Engineering

The snack food company Frito-Lay relies on Route Sales Representatives (RSRs) to stock and maintain shelves of snack foods in every store. Frito-Lay currently does not have a system which can accurately predict cannibalization, or the effects of a store opening or closing on other stores of the same chain in the area. The goal is to sort through 1900 stores in a given metropolitan area to see the effects of cannibalization. In order to tackle the problem, a Microsoft Access program was created to filter stores based on location or whether the store was open for the full three-year …

Process Testing And Improvement Of Tapping Machinery At Lisi Aerospace, Michael James Hester

Industrial and Manufacturing Engineering

This report documents my senior project for California Polytechnic State University San Luis Obispo. I have chosen to do a senior project with Lisi Aerospace. Lisi would like to compare the manufacturer rated cycle count of taps versus an experimental one based on our machines in house. My goal for this project would be to run an experiment on one tapping machine and report on the achievable cycle count for the taps. I plan to do this in several ways including:

• Running extra cycle counts above tap manufacturer recommendations

• Documenting machine failure modes

• Create a process document to be repeated …

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Improving Advertisement Recognition And User Interface Of Gameofwarrealtips.Com, Chad Kihm, Alexander Meyer

Industrial and Manufacturing Engineering

The purpose of this experiment was to determine which location of advertisement would be the most recognized on the Game of War Real Tips website and to improve the website’s user interface by using both quantitative and qualitative data. To accomplish this, two experiments were created. The first experiment was designed to determine which location of advertisement would be recognized most by users. A screen would flash for 0.5 seconds and the subjects would mark where they believed they recognized an advertisement. A statistical analysis was completed to determine whether the location of the advertisement had an effect on the …

Rohner Creek Flood Control Project Research, Susie Van Kirk

Susie Van Kirk Papers

Compilation of deeds, tax assessments, census records, newspaper references and directories relating to the Rohner Creek Flood Control Project.

Date range: 1902-1962

Wine Club Shipment Package Redesign, Emily E. Prescott

Industrial and Manufacturing Engineering

This report shows the design, manufacturing, and testing process for the product development of a wine club shipment package for Niner Wine Estates. Niner has two different shipment sizes, 4 bottles and 6 bottles, and wishes to improve their current package by giving it a more “high-class” feel. After the new package was designed and prototyped, it went through standardized quality testing to be cleared for commercial use. This testing is intended to simulate the distribution cycle the package will experience and subject it to potential hazards such as being dropped and vehicle vibration during transportation.

After the package passed …

Experimental And Numerical Study Of High-Speed Friction Stir Spot Welding Of Advanced High-Strength Steel, Utsab Karki

Theses and Dissertations

With the desire to lighten the frame while keeping or increasing the strength, Advanced High-Strength Steels (AHSS) have been developed for use in the automotive industry. AHSS meet many vehicle functional requirements because of their excellent strength and acceptable ductility. But joining AHSS is a challenge, because weldability is lower than that of mild steels. Friction stir spot welding (FSSW) is a solid state joining process that can provide a solution to the weldability issues in AHSS, but FSSW has not been studied in great detail for this application. In this work, Si3N4 tools were used for FSSW experiments on …

Compressibility Measurement And Modeling To Optimize Flow Simulation Of Vacuum Infusion Processing For Composite Materials, Paul Hannibal

Theses and Dissertations

Out-of-autoclave manufacturing processes for composite materials are increasing in importance for aerospace and automotive industries. Vacuum Infusion processes are leading the push to move out of the autoclave. An understanding of the various process parameters associated with resin infusion is necessary to produce quality product. Variance in compaction, resin, and vacuum pressures are studied, concentrating on developing a compaction pressure profile as it relates to fiber volume fraction. The purpose of this research is twofold: (1) to show and quantify the existence of a resin pressure gradient in compression testing using rigid tooling, and (2) to use measured test data …

Traci Impact Assessment Of Transportation Manufacturing Nexus In The U.S.: A Supply Chain-Linked Cradle-To-Gate Lca, Yong Shin Park, Gokhan Egilmez

Mechanical and Industrial Engineering Faculty Publications

Sustainable transportation is an inevitable component of sustainable development intitiatives for mitigating the climate change impacts and stabilizing the rising carbon emissions thus global temperature. In this context, comprehensive analysis of the environmental impact of transportation can play a critical role towards quantifying the midpoint environmental and human health related impacts associated with the transportation activities triggered by manufacturing sectors. This study traces the life cycle impact of the U.S. transportation and manufacturing sectors’ nexus using Tool for the Reduction and Assessment of Chemicals and Other Environmental Impacts (TRACI) in the context of the Economic Input-Output Life Cycle Assessment (EIO-LCA) …

Bus Rapid Transit (Brt) Toolbox: Brt Person Throughput-Vehicle Congestion Tradeoffs, Li Jingquan, H.-S. Jacob Tsao, Ching-Yao Chan, Kun Zhou, Wei-Bin Zhang

Faculty Publications

This report documents a research effort to understand the current practice and issues associated with Bus Rapid Transit (BRT) planning and deployment. It reviewed the design options incorporated into existing BRT deployments across California and the nation. The project team interviewed practitioners of California Department of Transportation (Caltrans) Districts and transit agencies to understand the BRT project approval decision-making process, the impacts of BRT implementation and the Measures of Effectiveness (MOEs) for transit and non-transit system performance. The studies revealed that though Caltrans and transit agencies do use a similar set of MOEs for the evaluation of BRT projects, the …

A General Intuitive Design Pattern For Optimally Sequencing Treatment Combinations In 2k Factorial Experiment And A Simple Estimation Algorithm, H.-S. Jacob Tsao, Minnie Patel

Faculty Publications

The number of model parameters of a 2k factorial design grows exponentially. When the number of factors is large, numerous higher-order interactions constitute a vast majority of the model parameters while many of them do not exist or are insignificant. The classic methods of fractional factorial designs, Plackett–Burman designs, Taguchi designs, etc. seek an already developed and often cataloged design that fits exactly the problem being tackled or select a design that fits it the most. Most, if not all, of these designs were developed in absence of convenient computation tools and enjoy computational simplicity. The necessary number of treatment …

Frontiers In Operations Research For Overcoming Barriers To Vehicle Electrification, Mahyar Movahed Nejad

Wayne State University Dissertations

Electric vehicles (EVs) hold many promises including diversification of the transportation energy feedstock and reduction of greenhouse gas and other emissions. However, achieving large-scale adoption of EVs presents a number of challenges resulting from a current lack of supporting infrastructure and difficulties in overcoming technological barriers. This dissertation addresses some of these challenges by contributing to the advancement of theories in the areas of network optimization and mechanism design.

To increase the electric driving range of plug-in hybrid electric vehicles (PHEVs), we propose a powertrain energy management control system that exploits energy efficiency dif- ferences of the electric machine and …

Multi-Period Cell Loading And Job Sequencing In A Cellular Manufacturing System, Gokhan Egilmez, Gürsel A. Süer

Mechanical and Industrial Engineering Faculty Publications

In this paper, a multi-period cell loading problem is addressed, where the objectives are to minimise the number of tardy jobs (n_T) in a multi-period planning horizon and optimise the scheduling of tardy jobs. Three cell loading and job scheduling strategies are proposed and tested with two newly developed mixed integer programming models. Additionally, three types of due dates (tight, medium and loose) and three different demand levels were considered. Finally, two tardy job assignment methods were proposed to observe the impact on n_T. Case problems were solved based on minimising n_T, T_{max …}

Lean Thinking For Lead-Time Reduction And Efficient Knowledge Creation In Product Development, Satish Kumar Tyagi

Wayne State University Dissertations

There are many distinct differences between manufacturing process and Product Development (PD) process, so lean tools have to be customized to deliver results in the later domain. The main focus of this dissertation is to extend them to manage and improve the PD process in order to develop the product faster while improving or at least maintaining the level of performance and quality. For aforesaid purpose, value stream mapping (VSM) method is used to explore the wastes, inefficiencies, non-valued added steps in a single, definable process out of complete PD process. Besides numerous intangible benefits, VSM framework will help the …

Modeling And Optimization Of Non-Profit Hospital Call Centers With Service Blending, Yanli Zhao

Wayne State University Dissertations

This dissertation focuses on the operations problems in non-profit hospital call centers with inbound and outbound calls service blending.

First, the routing policy for inbound and outbound calls is considered. The objective is to improve the system utilization under constraints of service quality and operators' quantity. A collection of practical staffing assignment methods, separating and mixing staffing policy are evaluated. Erlang C queuing model is used to decide the minimum number of operators required by inbound calls. Theoretical analysis and numerical experiments illustrate that through dynamically assigning the inbound and outbound calls to operators under optimal threshold policy, mixing staffing …

Chemical Storage Of Wind Energy By Renewable Methanol Production: Feasibility Analysis Using A Multi-Criteria Decision Matrix, Michael J. Matzen, Mahdi H. Alhajji, Yaşar Demirel

Department of Chemical and Biomolecular Engineering: Faculty Publications

This study is for the technoeconomic analysis of an integral facility consisting of wind energy-based electrolytic hydrogen production, bioethanol-based carbon dioxide capture and compression, and direct methanol synthesis. ASPEN Plus was used to simulate the facility producing 97.01 mt (metric tons) methanol/day using 138.37 mt CO₂/day and 18.56 mt H₂/day. A discounted cash flow diagram for the integral facility is used for the economic analysis at various hydrogen production costs and methanol selling prices. The feasibility analysis is based on a multi-criteria decision matrix consisting of economic and sustainability indicators comparing renewable and non-renewable methanol productions. …

Formal Design Concept And Participant Behavior Analysis For Crowdsourcing Design, Jihoon Kim

Wayne State University Dissertations

Crowdsourcing has emerged as a new design resource for conceptual design process and multiple crowdsourcing services provide an opportunity for design idea collection and concept generation by crowds. However, few formal methods are available to extract and evaluate design concepts from the activities of the design crowd. Scarcity of information and non-guaranteed quality of contributions are often challenges to be tackled. To overcome the challenges, the research aims to answer how a system systematically extracts and represents the explicit or implicit hidden design concepts from crowdsourcing design activities and how crowdsourcing design activities of participants are captured as design information …