Industrial Technology Commons^™

Measurement, Analysis, And Comparison Of The Parcel Shipping Shock And Drop Environment Of The United States Postal Service With Commercial Carriers, J. A. Singh, S. P. Singh, G. Burgess, K. Saha

Industrial Technology and Packaging

The past decade has shown a great increase in the number of direct to consumer shipments of products and packages. As a result, parcel delivery companies like DHL, FedEx, UPS, and the USPS have strengthened their presence in air transport to deliver products faster and through larger distances. Using cargo planes, they route packages from various destinations to large airport hubs, where they sort millions of packages and ship them to their destinations. There is a continuous need to quantify what happens to these packages as they are handled both manually during collection and delivery and on large high-speed conveying …

Agile Mpc System Linking Manufacturing And Market Strategies, Ahmed M. Deif, Waguih H. Elmaraghy

Industrial Technology and Packaging

Increasing complexity and interdependency in manufacturing enterprises require an agile manufacturing paradigm. This paper considers a dynamic control approach for linking manufacturing strategy with market strategy through a reconfigurable manufacturing planning and control (MPC) system to support agility in this context. A comprehensive MPC model capable of adopting different MPC strategies through distributed controllers of inventory, capacity, and WIP is presented. A hierarchical supervisory controller (referred to as decision logic unit, DLU) that intakes the high-level strategic market decisions and constraints together with feedback of the current manufacturing system state (WIP, production, and inventory levels) and optimally manages the distributed …

Investigating Optimal Capacity Scalability Scheduling In A Reconfigurable Manufacturing System, Ahmed M. Deif, Waguih Elmaraghy

Industrial Technology and Packaging

Responsiveness to dynamic market changes in a cost-effective manner is becoming a key success factor for any manufacturing system in today’s global economy. Reconfigurable manufacturing systems (RMSs) have been introduced to react quickly and effectively to such competitive market demands through modular and scalable design of the manufacturing system on the system level, as well as on the machine components’ level. This paper investigates how RMSs can manage their capacity scalability on the system level in a cost-effective manner. An approach for modeling capacity scalability is proposed, which, unlike earlier approaches, does not assume that the capacity scalability is simply …

Improving Factory Layout Under A Mixed Floor And Overhead Material Handling Condition, Manocher Djassemi

Industrial Technology and Packaging

Purpose –In spite of having a number of general-purpose algorithms for solving plant layout problems, facility planners may still face a challenging task to adjust these algorithms to handle special, but not uncommon, layout problems. The purpose of this study is to propose a new method for addressing the impact of overhead space utilization on a plant layout solution.

Design/methodology/approach –A new method for adjusting material flow under a mixed floor and overhead material handling condition is incorporated in an existing plant layout procedure. A case study involving the layout improvement in a lawn mower engine assembly facility …

The Paperless Factory: A Review Of Issues And Technologies, Manocher Djassemi, James A. Sena

Industrial Technology and Packaging

paper-based data management can be a bottleneck, slowing factory-wide information transfer. This study explores the evolution of paperless communication in a factory environment and reviews some of the key technologies that contribute to the implementation of a paperless system including digital communication, the virtual factory, computer-integrated manufacturing, and web-centric information flow. The challenges facing users of a paperless information system are also discussed.

A Lean Approach To Manage A Capstone Senior Project Course, Manocher Djassemi

Industrial Technology and Packaging

The senior project course (IT461) in the Industrial Technology program at California Polytechnic State University (Cal Poly) is a quarter long capstone course that complements the "learn-by-doing" educational approach at Cal Poly. Our short time frame, an 11-week academic quarter, poses a challenge for both students and faculty. This paper provides details of a new design for the IT461 course. A lean, paperless approach to course management is presented. Using this approach, little or no paper is exchanged between students and faculty. The reduction in waste can be significant in engineering or technology senior project courses. Evaluation of the results …

A Control Approach To Explore The Dynamics Of Capacity Scalability In Reconfigurable Manufacturing Systems, Ahmed M. Deif, Waguih H. Elmaraghy

Industrial Technology and Packaging

This paper presents a dynamic model and analysis for one of the major characteristics of reconfigurable manufacturing systems (RMSs) capacity scalability. The dynamic model is analyzed using its transfer function. Dynamic characteristics associated with the delay in capacity scalability and how to minimize this delay are discussed using control approaches. The problem of how to supply exact capacity in response to market changes is also examined by solving the dynamic problem of the production offset phenomenon in RMSs. The effect of work in process as a damping factor for production disturbances during capacity scalability is addressed. Finally, a general capacity …

Effect Of Time-Based Parameters On The Agility Of A Dynamic Mpc System, A. M. Deif, W. H. Elmaraghy

Industrial Technology and Packaging

This paper presents a dynamic manufacturing planning and control (MPC) system that can maintain agility through the ability to dynamically switch between different policies due to varying market strategies. The dynamic behavior of the developed system is investigated by studying the effect of the time based parameters on responsiveness and cost effectiveness of the system reflected in the natural frequency and the damping of its different configurations. Results showed that the agility requirements are directly affected by the time based parameters of the MPC system: production lead time, capacity scalability delay, and shipment time. This resulted in a better understanding …

The Use Of Rfid In Manufacturing And Packaging Technology Laboratories, Manocher Djassemi, Jay Singh

Industrial Technology and Packaging

Mandated use of Radio Frequency Identification (RFID) on goods at pallet, case and item level continues to churn the Consumer Product Goods (CPG), logistics and retail industry. The statement “Internet of things” is slowly becoming true; with concerted efforts from standard setting bodies such as Electronic Product Code (EPC) global, International Standards Organization (ISO), Fast Moving Consumer Goods (FMCG) companies like Gillette, P&G and major retailers like Wal-Mart, TESCO, and the US DoD, to replace barcodes with RFID tags. RFID bridges many areas of manufacturing including inventory management, assembly operation, material handling, packaging and shipping by providing an accurate and …

A Simulation Analysis Of Factors Influencing The Flexibility Of Cellular Manufacturing, Manocher Djassemi

Industrial Technology and Packaging

The performance of cellular manufacturing (CM) systems in a variable demand and flexible workforce environment has been examined using simulation modelling. Discrepancies between academicians and practitioners' findings with respect to flexibility and uneven machine utilization in CM systems are discussed. The views of two parties were incorporated in simulation models to rectify the existing discrepancies. While the results of this study confirm the previous findings of academicians regarding the deterioration of the performance of CM in a variable product mix situation, it appears that those results may be significantly influenced by considering a flexible workforce. The simulation results show that …

Package Performance Testing Of Dangerous Goods In High Altitude Shipments, S. Paul Singh, Gary J. Burgess, Jay A. Singh

Industrial Technology and Packaging

This paper discusses the impact of high altitude shipments on package integrity. High altitude shipments are encountered when trucks travel over high mountain passes or when cargo and feeder aircraft transport packages in non-pressurized or partially-pressurized cargo holds. Both these types of transport methods will result in severe changes in pressure and temperature conditions as compared to packages being transported close to sea-level The testing of packages under these conditions is critical since package integrity may be compromised. The current shipping tests performed in test labs do not account for pressure changes and vibration together. This study showed that combination …

The Effect Of Reliability Consideration On The Application Of Quality Index, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

Quality index (QI) has been proposed as a screening mechanism for machine-part matrices in the development of cellular manufacturing systems. In this paper the effect of reliability consideration on the application of QI and the relative sensitivity of job shop and cellular manufacturing systems to reliability changes are evaluated by simulation modeling. Performance measures such as mean flow time and work-in-process inventories are used in the comparative study of job shop and cellular manufacturing.

An Efficient Cnc Programming Approach Based On Group Technology, Manocher Djassemi

Industrial Technology and Packaging

Many studies and reports support the significant impact of the application of group technology on various aspects of product design and manufacturing. The fact that group technology is the common solution to similar problems is the main source of such impact. In this paper, one of the less frequently utilized features of CNC technology known as parametric part programming is used to implement the common solution feature of group technology in processing a set of similar parts. Using three part families, the advantages of blending the concept of group technology and parametric programming for CNC machining operations are illustrated. The …

A Parametric Programming Technique For Efficient Cnc Machining Operations, Manocher Djassemi

Industrial Technology and Packaging

In this paper the application of parametric programming to CNC machining is discussed. As one of the less frequently utilized features of CNC machines, parametric programming has the potential to increase the efficiency of CNC operations. This feature is particularly beneficial to companies with group technology manufacturing where parts with similar design or operational requirements are processed within a machine cell. Using two case studies, the capabilities of parametric programming for CNC machines are illustrated.

Determination Of A Flexibility Range For Cellular Manufacturing Systems Under Product Mix Variations, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

One of the underlying assumptions in cellular manufacturing is that product mix is relatively stable over time. In this paper, a procedure for the sensitivity analysis of the performance of a cellular manufacturing system with respect to changes in the product mix is presented and a flexibility range representing the capability of the system in dealing with these changes is determined using simulation modelling. The simulation results in this study show that as the changes in the product mix increase the superiority of the performance of the cellular manufacturing system to the corresponding job shop system diminishes.

The Threshold Value Of A Quality Index For Formation Of Cellular Manufacturing Systems, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

The superiority of cellular manufacturing to job shop manufacturing has been questioned by a number of simulation studies. The initial structure of the machine-part matrix seems to play an important role in the failure of cellular manufacturing systems in these studies. In this paper a grouping measure called 'quality index - QI' will be used to evaluate the relationship between the quality of a machine-part matrix and the performance of the corresponding cellular manufacturing system. A simulation study will be conducted to demonstrate how the procedure can be used to determine the threshold value for QI beyond which the cellular …

Sensitivity Analysis In Cellular Manufacturing System In The Case Of Product Mix Variation, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

In this paper, performance measures such as mean flow time and work-in-process inventories will be used to determine the changes in the performance of a cellular manufacturing system due to product mix variations.

Improving The Performance Of Cellular Manufacturing By A Dynamic Part Assignment Approach, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

In this paper, a simple dynamic part assignment (DPA) procedure is introduced and its effects on the performance of cellular manufacturing systems is evaluated. In this procedure rerouting of parts among machine cells is allowed for better machine utilization. Three data sets are used to compare the performance of manufacturing systems under job shop and cellular manufacturing when DPA is employed. The results of simulation runs indicate that the proposed DPA method improves the performance of cellular manufacturing significantly by reducing the congestion in machine cells with long waiting lines.

A New Grouping Measure For Evaluation Of Machine-Component Matrices, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

The machine-component matrix is the main input to most machine-component grouping models used in cellular manufacturing. A number of measures have been developed for performance evaluation of machine-component grouping algorithms. In this paper, the relationship between these measures and the performance of the corresponding cellular manufacturing system is evaluated and a new grouping measure is developed which is more consistent in predicting the suitability of a manufacturing system for cellular manufacturing.

A Simulation Study Of Quality Index In Machine-Component Grouping, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

Simulation modeling is employed to determine the effectiveness of quality index in screening machine-part matrices for the development of cellular manufacturing systems.

Merits Of The Production Volume Based Similarity Coefficient In Machine Cell Formation, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

In this paper, two types of similarity coefficients are compared: (1) the Jaccard's coefficient and (2) the production volume based coefficient. Each is used to form a cellular manufacturing system whose performance will be used as a measure of effectiveness of the similarity coefficient. The sum of intercellular and intracellular material handling costs is used as a criterion for performance evaluation.

Analysis Of Efficiency Measures For Block Diagonal Machine-Component Charts, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

Group efficiency measures have been developed to evaluate machine-component charts for the formation of cellular manufacturing systems. In this paper the existing grouping efficiency measures will be evaluated by determining the relationship between the values of a grouping efficiency measure and the performance of the corresponding cellular manufacturing system.

A Dynamic Part Assignment Procedure In Machine Cell Formation, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

A major contributing factor to the under utilization of machines in cellular manufacturing is the development of long queues in front of some machines in machine cells. This paper presents a procedure which identifies such machines and redistributes their loads to alternative machines whenever feasible.

The Production Data-Based Similarity Coefficient Versus Jaccard's Similarity Coefficient, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

This paper compares the performance of Jaccard's similarity coefficient with the production data-based similarity coefficient. A number of machine-component charts taken from the literature or randomly generated are used to form machine-component groups. Then, the sum of intercellular and intracellular material handling costs for each machine-component group is calculated and used as a basis for performance evaluation of the two similarity coefficients.