Manufacturing Commons^™

Modeling Of A Meat Cooking Process For On-Line Monitoring And Control, Oralia Garcia

Theses and Dissertations - UTB/UTPA

A heat transfer model is developed to predict cooking time of meat patties given the initial temperature of meat, oven temperature, and meat properties to monitor and control a cooking process on-line. Experiments were performed to find the cause of variability in cooked weight and raw temperature effects in forming and final cooked temperature. Advanced charting techniques concluded that only common causes of variability were present in the process. Thermal conductivity experiments were performed to determine the thermal conductivity of meat (k), which was compared with the properties of meat published in literature to validate the experiment. Oven design analysis …

Plastic Solder Paste Stencil For Surface Mount Technology, Christopher K. Wong, Daniel Waldorf

Industrial and Manufacturing Engineering

Solder paste masks or stencils are an integral part of the manufacturing process for surface mount PCBs. This study examines the feasibility of a process for rapid creation of a solder paste stencil using thermoplastic material. CNC laser cutting of the stencil geometry is replacing traditional use of chemical etching on metal sheets to produce stencils. Laser cutting has been used to improve process speed, accuracy, and cost. This research attempts to continue to simplify and reduce costs in the stencil making process by proposing as the stencil material a common thermoplastic that can be cut easily and quickly using …

Determination And Improvement Of Building Speed In Rapid Freeze Prototyping, Wei Zhang, Guanghua Sui, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid freeze prototyping (RFP) is a solid freeform fabrication process that builds an ice part by rapidly freezing water in a layer by layer manner. One advantage of this process is the ability to build ice parts faster than other SFF processes. The factors that affect the speed of contour building and interior filling in RFP are identified. The influence of these factors is analyzed through heat transfer and material flow analyses. A model based on heat transfer analysis is proposed to determine the maximum achievable speed of contour building under stable conditions. Experiments are conducted to validate the performance …

Laser Additive Manufacturing Process Planning And Automation, Jun Zhang, Jianzhong Ruan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a Laser Additive Manufacturing Process Planning (LAMPP) being developed at the University of Missouri-Rolla. The off-line planning recognizes difficult-to-build features from an STL file, selects optimal part orientation and building directions based on the skeleton information of the object geometry, and optimizes the sub-process sequences for deposition and machining. During the optimization of the subpart building processes, collaboration between the deposition process planner and the machining process planner is needed to check the deposition availability and machinability. As a result, tool paths for both the laser head and the machining head are automatically generated.

Study On Water Deposit In Rapid Freeze Prototyping Process, Guanghua Sui, Weihan Zhang, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Freeze Prototyping (RFP) builds a three-dimensional ice part according to its CAD model by depositing and rapidly freezing water in a layer-by-layer manner. To study the water deposit in RFP, assumptions are made based on the deformation of water droplet impinging on a flat substrate, the thermal analysis of a new layer of water deposit, and the characteristics of solidification of a water drop. The equations governing the cross-sectional profile of the water deposit are then established. A model of water deposit is proposed by simplifying the equations under our experimental conditions in RFP. By using this model, equations …

Investment Casting With Ice Patterns Made By Rapid Freeze Prototyping, Wei Zhang, Ming-Chuan Leu, Chao Feng, Rong Ren, Renjie Zhang, Qingping Lu, Jubu Jiang, Yongnian Yan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

One of the most promising applications of rapid freeze prototyping (RFP) is making metal parts by investment casting with the built ice parts. The integration of RFP and investment casting allows fast creation of complex net-shape metal parts directly from their CAD models. The advantages of doing so include no part geometric complexity limitation, no experience of parting line design and assembling needed, clean and low-cost of process operation, and good performance. In this paper, we will present our recent study on binder selection, slurry making, ceramic shell making, and the casting results of the metal parts.

Process Modeling, Monitoring And Control Of Laser Metal Forming, N. Munjuluri, Sanjeev Agarwal, Frank W. Liou

Electrical and Computer Engineering Faculty Research & Creative Works

Laser Metal Forming (LMF) process is one of the prominent Rapid Prototyping (RP) process that can be used to develop functional and fully dense metal parts. This paper addresses process modeling, monitoring and control of a laser metal forming system currently under development at Laser Aided Manufacturing Processes (LAMP) laboratory at University of Missouri--Rolla. This LMF system is based on a 2.5kW Nd:YAG laser as energy source and integrates five axis metal deposition and five axis machining. The current paper is aimed at characterization of effects of operating parameters such as traverse speed, mass flow-rate and laser power on the …

Product Flexibility In Selecting Manufacturing Planning And Control Strategy, Emine Persentili, Sema E. Alptekin

Industrial and Manufacturing Engineering

The manufacturing systems capable of producing several products simultaneously are frequently subject to changes in product types due to demand fluctuations. In such systems a product flexible manufacturing planning and control (MPC) strategy is needed to change from one product type to another with minimum deterioration to system performance levels. The objective of this research is to develop a systematic analysis and evaluation approach in order to compare the MRP-push and JIT-pull strategies quantitatively based on a product flexibility measure. A new product flexibility measure is developed based on the sensitivity to change concept and presented together with the implementation …

Topography-Induced Contributions To Friction Forces Measured Using An Atomic Force/Friction Force Microscope, Sriram Sundararajan, Bharat Bhushan

Sriram Sundararajan

Most friction studies using an atomic force/friction force microscope, while concentrating on material-induced effects, often present users with conflicting and confusing interpretations of the topography-induced friction forces. It has been generally reported that topography-induced contributions are independent of scanning direction and can be removed by subtracting friction data from forward and backward scans. In this article, we present friction studies on samples with well-defined topography variations and find that the above-given statement is not generally true. At surface locations involving significant changes in topography, the topography-induced contributions to friction forces are found to be different between forward and backward scanning …

The Effect Of Heat On Fingertip Sensitivity Of Meat Processing Workers, Brian James Finder

Dissertations and Theses @ UNI

Current research indicates that acute non-freezing cold exposure elicits short-term performance problems; namely reduced upper extremity temperature, blood flow, tactile sensitivity, and dexterity. However, various animal-related studies indicate that humans are at increased risk of incurring semi-permanent upper extremity nervous system dysfunction as a result of repeated cold exposure.

The purpose of this research was to examine various factors that may contribute to hand/arm nervous system impairment of individuals who work in a refrigerated meat-processing environment. The methodology used was primarily the Experimental Method and from studies conducted by other researchers, was driven by the following questions:

(1) How would …

A Leadership Model And Supervisory Skills Perceived By Production Employees, Supervisors, And Managers As Important To The Improvement Of Employee Performance In Manufacturing, Douglas R. Hotek

Dissertations and Theses @ UNI

The purpose of this research was to provide to industry and education a better understanding of what makes a supervisor a good supervisor of today's educated and technically skilled work force. Manufacturing firms that depend on advanced technologies and employee-technology relationships have made an impact on the role of supervision. The modern supervisor has a new role in managing production operations. The role has changed from that of directing and controlling employees to that of effectively leading the improvement of employee performance. This study builds upon previous research in an effort to further identify and authenticate a leadership model with …

Rapid Solidification: Fundamentals And Modeling, Guo-Xiang Wang, Vish Prasad

Dr. Guo-Xiang Wang

No abstract provided.