Manufacturing Commons^™

Problem Based Learning: A Case Study From Mechanical Engineering, Kevin Delaney, Ger Nagle

Conference papers

Engineering graduates today must be capable of much more than solving technical problems taught in engineering school. Despite learning to quantify the performance of certain engineering objects, undergraduate students find it challenging to integrate these elements into basic design concepts through a coherent and systematic design process. To help students develop real-world engineering skills as part of their engineering education, the Mechanical Engineering Discipline in Technological University Dublin (TU Dublin) introduced Problem Based Learning (PBL) for Third Year Mechanical Engineering students in 2005.

A recent review of this teaching approach highlighted deficiencies not envisaged when the initial PBL module was …

Task Complexity, And Operators’ Capabilities As Predictor Of Human Error: Modeling Framework And An Example Of Application, Maria Chiara Leva, Alberto Caimo, R. Duane, Micaela Demichela, Lorenzo Comberti

Conference Papers

This paper presents the initial framework adopted to assess human error in assembly tasks at a large manufacturing company in Ireland. The model to characterize and predict human error presented in this paper is linked conceptually to the model introduced by Rasch (1980), where the probability of a specified outcome is modelled as a logistic function of the difference between the person capacity and item difficulty. The model needs to be modified to take into account an outcome that is not dichotomous and feed into the interaction between two macro factors: (a) Task complexity: that sum-marises all factors contributing to …

Polar Exploration (University Focus) Research Into Smart Materials Continues At The University Of Dublin With The Development Of Methods To Record And Present Data To Demonstrate The Magnetorheological Effect When A Magnetic Field Is Applied To A Mr Elastomer Sample, Dave Gorman, Niall Murphy, Ray Ekins

Conference Papers

Research into methods to record and present data to demonstrate the Magnetorheological effect when a magnetic field is applied to a Magnetorheological Elastomer sample. By Dave Gorman, Niall Murphy and Ray Ekins, Technological University Dublin, Republic of Ireland A Magnetorheological Elastomer (MRE) is an example of a smart material as it undergoes a change in its physical properties when in the presece of an external magnetic field. This change in properties is known as the Magnetorheological (MR) effect and the manner in which it is achieved and reported, is of critical importance to the future development of MRE-based components. To …

Compact Humidity Sensor Based On A Multi-Layer Agarose Hydrogel Coated Silica Microsphere Resonator, Arun Mallik, Yuliya Semenova, Vishnu Kavungal, Dejun Liu

Conference Papers

In this paper we report on a novel approach to implementing a compact humidity sensor that utilizes whispering gallery mode (WGM) phenomena in a silica microsphere coated with Agarose hydrogel. The spectral positions of the WGM resonances for such a sensor depend strongly on the refractive index and thickness of the coating. The WGM’s spectral shift occurs due to adsorption/desorption of the water vapor in response to changes in ambient humidity and also due to the corresponding changes of the coating thickness. We experimentally investigated the WGMs spectral shift for a 100 μm diameter silica microsphere coated with Agarose hydrogel …

Precise Flow-Control Using Photo-Actuated Hydrogel Valves And Pid-Controlled Led Actuation, Colm Delaney, Peter Mccluskey, Simon Coleman, Jeff Whyte, Nigel Kent, Dermot Diamond

Conference Papers

Herein we demonstrate remarkable control of flow within fluidic channels using photo-actuated hydrogel valves. By polymerizing the valves in situ it has been possible to create highlyreproducible valves. Through the use of an LED platform and a PID algorithm we have generated extremely accurate flow control and created prototype devices to document their potential application within the microfluidics field.

High Sensitivity Refractometer Based On Reflective Smf-Small Diameter No Core Fiber Structure, Guorui Zhou, Qiang Qu, Rahul Kumar, Wai Pang Ng, Hao Liu, Longfei Niu, Nageswara Lalam, Xiaodong Yuan, Yuliya Semenova

Conference Papers

A high sensitivity refractive index sensor based on a single mode-small diameter no core fiber structure is proposed. In this structure, a small diameter no core fiber (SDNCF) used as a sensor probe, was fusion spliced to the end face of a traditional single mode fiber (SMF) and the end face of the SDNCF was coated with a thin film of gold to provide reflective light. The influence of SDNCF diameter and length on the refractive index sensitivity of the sensor has been investigated by both simulations and experiments, where results show that the diameter of SDNCF has significant influence. …

Investigation Of Humidity And Temperature Response Of A Silica Gel Coated Microfiber Coupler, Yuliya Semenova, Gerald Farrell, Dejun Liu

Conference Papers

The humidity and temperature responses of a microfiber coupler (MFC) coated with silica gel are investigated. Two MFC structures with different waist diameters of 2.5 and 3.5 μm were fabricated by fusing and tapering two single-mode fibers using a microheater brushing technique. The influences of the coating thickness and tapered waist diameter on the sensing performance are analyzed. For the proposed sensor with a waist diameter of 2.5 μm and 8-layers thick coating, the change in the relative humidity (RH) results in an exponential blueshift with a maximum sensitivity of 1.6 nm/% RH in the range from 70 to 86% …

Fatigue Properties Of Magnetorheological Elastomers And The Design Of Interfacial Layers To Improve Fatigue Life., Yanfen Zhou

Doctoral

The primary aim of this PhD programme was to understand the fatigue behaviour of magnetorheological elastomers (MREs) and provide a reliable fatigue life predictor for this class of materials. To realise this aim required the study of the dynamic behaviour of MREs using the equi-biaxial bubble inflation test method. Isotropic and anisotropic MREs were fabricated from silicone rubber (SR) filled with soft carbonyl iron (CI) particles. The equi-biaxial fatigue behaviour of these samples was determined using a bubble inflation method. Wohler (S-N) curves for both isotropic and anisotropic MREs were produced by subjecting the compounds to cycling over a range …

An Energy Cube Project For Teaching Engineering Design Process, Fionnuala Farrell, Shannon Chance, Micheal O'Flaherty

Conference papers

This year, the College of Engineering and the Built Environment at our institute inaugurated a new Common First Year design project module that helps inform students in the selection of a specific engineering discipline. Each student, prior to selecting their bachelor’s specialism, completes three group-based design projects: a bridge design project (to familiarise students with civil and structural engineering), a RoboSumo project (involving robotics, programming, electrical and electronics engineering), and an Energy Cube project (introducing fundamentals of mechanical, manufacturing and design, and building services engineering). This paper focuses on how the engineering design process was taught via the Energy Cube. …

Refractive Index Sensor Based On A Silica Microsphere Whispering Gallery Mode Resonator, Arun Mallik, Qiang Wu, Gerald Farrell, Yuliya Semenova

Conference Papers

No abstract provided.

Photonic Crystal Fibre Wgm Resonators For Magnetic Field Sensing, Aseel Mahmood, Vishnu Kavungal, Yuliya Semenova, S. S. Ahmed

Conference Papers

Whispering gallery mode (WGM) micro-resonators are remarkable optical devices whose small modevolumes and high Q-factors make them attractive for a wide range of applications such as filters, lasers, modulators and sensors [1]. WGMs can be excited in dielectric structures with circular symmetry, such as microspheres, micro-disks, and optical fibres, and can be imagined as closed-trajectory rays confined within the cavity by almost total reflections from the curved surface of the resonator. The spectral positions of the WGM resonances are highly sensitive to the geometrical dimensions of the resonator and refractive indices of both the resonator itself and its surrounding medium …

A Collagen‐Glycosaminoglycan‐Fibrin Scaffold For Heart Valve Tissue Engineering Applications, Claire Brougham, Stefan Jockenhoevel, Thomas Flanagan, Fergal O'Brien

Conference Papers

The field of heart valve biology and tissue engineering a heart valve continue to expand. The presentatio ns at this meeting reflect the advances made in both areas due to the multi-disciplinary approach taken by many laboratories.

Sustainable Business Development: An Irish Perspective, Tony Kealy

Conference Papers

This research investigates the current status of sustainable business development practises in Ireland using qualitative analysis on data obtained from semi-structured interviews. The thirteen interviewees were chosen to represent a wide spectrum of influential organisations in Irish society and included private businesses, charity organisations, faith-based organisations, farmer associations, and government representatives. Analysis of the findings confirmed that the three well established key elements that must be considered if businesses are to be developed in a sustainable way, namely Profit, People, and Planet are still valid. However, this research also found that there were other elements important for developing sustainable business. …

Merging Creative Design And Cad Learning Activities In A Product Design Programme, Pearl O'Rourke, Colm O'Kane, Leslie Smith, Michael Ring

Conference Papers

Traditional learning and teaching methods for creativity differ from those used in a scientific context. Although the creative process can benefit from a certain level of prescription and structural constraint - with time allocated to research, problem definition, conceptualisation and idea development - flexibility and fluidity are necessary for creative innovation. In contrast, the more linear and rigid pedagogies associated with science and engineering education facilitate efficient learning of subjects such as those based on software packages, manufacturing and materials theory or mechanics. This paper describes the development of a project which aims to establish constructive links between the learning …

Do Middle Managers Contribute To Their Organisation's Strategy?, Tony Kealy

Conference Papers

This paper presents an empirical study on the contribution made by middle managers to the development of strategy in an organisation. The data was collected using semi-structured interviews with four managers in randomly-chosen companies. Two of the participant managers held senior management positions while the other two held middle manager positions. The data was analysed using a qualitative approach. Previous studies in this field were found to be wide and varied. An early study by Mintzberg (1978) found that strategy mainly forms from emergent influences at middle and lower levels of the organisation, as well as from deliberate influences emanating …

Small-Scale Wind Turbines: An Appraisal, Tony Kealy

Conference Papers

This research seeks to evaluate the economic benefits to be gained by installing a small-scale wind turbine for a customer with a three-phase electrical supply requirement. The evidence for the claims made in this paper is obtained by using actual data obtained from the installed equipment over a three year period. The objective is to accurately appraise the financial investment using real data. There appears to be limited studies conducted into this type of research, possibly because the renewable energy sector is in the infancy stage in the host country, Ireland. There are some wind energy installations with financial appraisal …

Novel Approaches To The Analysis Of Localised Stress Concentrations In Deformed Elastomers, John Mcnamara

Doctoral

The research described here is concerned with improving finite element analysis (FEA) of rubber components subjected to dynamic loading, particularly in respect of accurate modelling of stress softening using standard software codes and phenomenological material models. The research required the design and implementation of a user subroutine capable of inclusion in standard highly nonlinear codes. Experimental methods were employed to corroborate the FEA simulations and so validate the subroutine. This was also achieved using 3D image correlation photogrammetry (ICP) and other novel experimental procedures. From this experimentation and modelling, the results for different rubber specimens and load cases were presented. …

Intelligibility Of Electrolarynx Speech Using A Novel Hands-Free Actuator, Brian Madden, Mark Nolan, Ted Burke, James Condron, Eugene Coyle

Conference Papers

During voiced speech, the larynx provides quasi-periodic acoustic excitation of the vocal tract. In most electrolarynxes, mechanical vibrations are produced by a linear electromechanical actuator, the armature of which percusses against a metal or plastic plate at a frequency within the range of glottal excitation. In this paper, the intelligibility of speech produced using a novel hands-free actuator is compared to speech produced using a conventional electrolarynx. Two able-bodied speakers (one male, one female) performed a closed response test containing 28 monosyllabic words, once using a conventional electrolarynx and a second time using the novel design. The resulting audio recordings …

A Methodology Towards Comprehensive Evaluation Of Shape Memory Alloy Actuators For Prosthetic Finger Design, Kevin O'Toole

Doctoral

Presently, DC motors are the actuator of choice within intelligent upper limb prostheses. However, the weight and dimensions associated with suitable DC motors are not always compatible with the geometric restrictions of a prosthetic hand; reducing available degrees of freedom and ultimately rendering the prosthesis uncomfortable for the end-user. As a result, the search is on-going to find a more appropriate actuation solution that is lightweight, noiseless, strong and cheap. Shape memory alloy (SMA) actuators offer the potential to meet these requirements. To date, no viable upper limb prosthesis using SMA actuators has been developed. The primary reasons lie in …

Use Of Collaborative Learning Technology To Support Cross-Faculty Group Learning, Colm O'Kane, Jennifer Mcdonnell

Conference Papers

The scope of applications of computer supported collaborative learning (CSCL) has grown exponentially in recent years. This group of techniques has been found to be extremely effective as a collaborative tool to inspire scaffolding between students. It is also useful when several academic supervisors wish to view the same project work.

This paper describes the process and the motivation behind the first implementation of a campus pack-based project in Year 3 of Technological University Dublin's (DIT) BSc. in Product Design programme. Issues have been encountered in previous years with this cross-faculty managed project, but this work shows the potential that …

Online Real-Time Water Quality Monitoring And Control System, Paul Duffy, Gerard Woods, James Walsh, Michael Kane

Conference Papers

No abstract provided.

Building A Successful Transatlantic Collaboration In Engineering/Technological Education; Lessons From A Six Year Journey, Donal Mchale, Mark Mcgrath, John Lawlor

Conference Papers

This paper reflects on key learning’s from the first six-years (2004-2010) of the development of a collaborative journey of two trans-Atlantic higher-educational institutions. It describes the progress towards building a sustainable and innovative international educational partnership in Engineering/Technological education between the Technological University Dublin,DublinIrelandandPurdue University,Indiana,USA.

In particular, the paper provides insight into the iterative stages of development of this relationship. It reflects on some of the key challenges and it recognises the critical enablers of success. It focuses on challenges and solutions in the following six important areas

(i) The partnership initiation stage. Key considerations and important enablers of future …

On-Line Realtime Water Quality Monitoring And Control For Swimming Pools, Paul Duffy, Gerard Woods, Sean O'Hogain, James Walsh, C. Caplier

Conference Papers

Effective swimming pool water quality monitoring and control systems are important to safeguard public health and for bather comfort. Most Irish swimming pool monitoring systems rely heavily on manual methods for sampling, testing and data recording of important parameters. Microbiological testing is infrequent and results can often take days. The goal of this research is to develop a water quality monitoring and control system with real time data logging, automatic data analysis, remote monitoring and control, microbiological sampling capabilities and online connectivity. National Instruments hardware and its software package LabView form the basis of the monitoring and control system. Several …

Therapeutic Ultrasound Angioplasty: The Risk Of Arterial Perforation. An In Vitro Study, Mark Wylie, Garrett Mcguinness, Graham Gavin

Conference Papers

The use of therapeutic ultrasound delivered via small diameter wire waveguides may represent an emerging minimally invasive approach in the treatment of chronic total occlusions (CTOs), calcified and fibrous plaques. The distal-tip mechanical vibrations (typically 0-210 μm peak-to-peak) have been reported to debulk rigid calcified and fibrous tissues while healthy elastic arterial tissue remains largely unaffected. The risk of arterial (healthy tissue) perforation with energized waveguides is not fully understood. An ultrasonic apparatus capable of delivering a range of wire waveguide distal-tip displacements, up to 80 μm peak-to-peak (p-p), at an operational frequency of 22.5 KHz (+/- 6%) has been …

Ultrasonic Angioplasty: Assessing The Risk Of Arterial Perforation, Mark Wylie, Garrett Mcguinness, Graham Gavin

Conference Papers

Atherosclerosis is a cardiovascular disease that effects large and medium muscular arteries (such as coronary and iliac) and also large elastic arteries (such as aorta) [1]. It causes thickening of the arterial wall and over time can result in a completely blocked artery or chronic total occlusion (CTO). While the majority of atherosclerotic lesions can be attempted by typical Percutaneous Transluminal Coronary Angioplasty (PTCA) such as balloon and stent implantation, calcified CTOs are often problematic as they do not lend themselves to be accessed by the guidewire which is required to implant the balloon and stent. Excessive guidewire pushing force …

Force Measurement And Evaluation For Surgical Cutting Applications: Development Of An Effective Characterisation Testbed, Dean Callaghan

Conference Papers

Sensorized instruments that cater for accurate measurement of the interaction forces (between biological tissue and instrument end-effector) during surgical procedures offer surgeons a greater sense of immersion during minimally invasive robotic surgery (MIRS). There is much ongoing research into force measurement/evaluation involving surgical graspers. However, comparatively little corresponding effort has been expended in the measurement and subsequent evaluation of forces between scissor blades and tissue. This paper presents the design and development of a force/strain measurement test apparatus, which will ultimately serve as an effective sensor characterisation and evaluation platform. Data acquired from the testing platform can be used to …

Preparation And Accreditation Of Level 7 Engineering Programmes, Mark Mcgrath

Conference Papers

Accreditation of 3^rd level educational programmes by a suitably recognised professional body is of particular relevance in relation to engineering. The completion of a sequence of modules which leads to the attainment of this professionally recognised award is viewed as integral to the undertaking. The engineering technology fields are developing and expanding rapidly and the third level sector must keep abreast of these changes. This is essential if the third level institutions wish to continue delivering programmes which produce graduates who can successfully complete the transition from 3rd. Level to the various engineering sectors.

This paper outlines various aspects …

Design Issues For Therapeutic Ultrasound Angioplasty Waveguides, Declan Noone, Graham Gavin, Garrett Mcguinness

Conference Papers

Therapeutic ultrasound angioplasty is a new minimally invasive cardiovascular procedure for disrupting atherosclerotic lesions. Mechanical energy is transmitted in the form of ultrasound waves via long, flexible wire waveguides navigated to the lesion site through the vascular system. The underpinning principle of this technology is that plaque may be disrupted through a combination of direct contact ablation, pressure waves, cavitation and acoustic streaming, which all depend on the amplitude and frequency of displacements at the distal tip of the wire waveguide. This study identifies a number of key design issues for clinical devices of this type, and describes testing procedures …

Exchange Faculty Perspectives On International Collaborations, Donal Mchale

Conference Papers

The main purpose of the paper is to document key issues in developing successful transatlantic faculty exchanges and to document perspectives and key learnings’ emanating from the development and implementation of an international exchange process.

A Numerical Acoustic Fluid-Structure Simulation Of Therapeutic Ultrasound Angioplasty, Graham Gavin, Finbar Dolan, M.S J. Hashmi, Garrett Mcguinness

Conference Papers

INTRODUCTION Therapeutic ultrasound angioplasty is the delivery of high amplitude ultrasonic displacements to the distal-tip of small diameter wire waveguides with the goal of disrupting atherosclerotic plaques. This is a minimally invasive procedure that may have potential' in the treatment of complicated chronic total occlusions. The disruption of plaque is due to direct contact ablation and also cavitation, pressure waves and acoustic streaming in the fluid surrounding the vibrating waveguide distal-tip [1]. Cavitation appears to play a major role and some authors have suggested that plaque ablation is only evident above the cavitation threshold [2]. Makin and Everbach [3] performed …