Mechanical Engineering Commons^™

Experimental And Theoretical Investigation Of Mechanical Response Of Laser-Sintered Diamond Lattice Structures, Clayton Neff, Neil Hopkinson, Nathan B. Crane

Faculty Publications

Typically additive manufacturing (AM) processes are limited to a single material per part while many products benefit from the integration of multiple materials with varied properties. To achieve the benefits of multiple materials, the geometric freedom of AM could be used to build internal structures that emulate a range of different material properties such as stiffness, Poisson’s ratio, and elastic limit using only one build material. This paper examines the range of properties that can be simulated using diamond lattice structures manufactured from Nylon 12 with a commercial laser sintering process. Diamond lattices were fabricated with a unit cell length …

Impact Of Extended Sintering Times On Mechanical Properties In Pa-12 Parts Produced By Powderbed Fusion Processes, Garrett Craft, Justin Nussbaum, Nathan B. Crane, J. P. Harmon

Faculty Publications

Additive Manufacturing provides many advantages in reduced lead times and increased geometric freedom compared to traditional manufacturing methods, but material properties are often reduced. This paper considers powder bed fusion of polyamide 12 (PA12, Nylon 12) produced by three different processes: laser sintering (LS), multijet fusion (MJF)/high speed sintering (HSS), and large area projection sintering (LAPS). While all utilize similar PA12 materials, they are found to differ significantly in mechanical properties especially in elongation to break. The slower heating methods (MJF/HSS and LAPS) produce large elongation at break with the LAPS process showing 10x elongation and MJF/HSS exhibiting 2.5x the …

Electrochemical Glucose Sensors Enhanced By Methyl Viologen And Vertically Aligned Carbon Nanotube Channels, Benjamin J. Brownlee, Meisam Bahari, John N. Harb, Jonathan C. Claussen, Brian D. Iverson

Faculty Publications

Freestanding, vertically aligned carbon nanotubes (VACNTs) were patterned into 16 μm diameter microchannel arrays for flow-through electrochemical glucose sensing. Non-enzymatic sensing of glucose was achieved by the chemical reaction of glucose with methyl viologen (MV) at an elevated temperature and pH (0.1 M NaOH), followed by the electrochemical reaction of reduced-MV with the VACNT surface. The MV sensor required no functionalization (including no metal) and was able to produce on average 3.4 electrons per glucose molecule. The current density of the MV sensor was linear with both flow rate and glucose concentration. Challenges with interference chemicals were mitigated by operating …

Efficient Incorporation Of Fatigue Damage Constraints In Wind Turbine Blade Optimization, Bryce Taylor Ingersoll

Theses and Dissertations

Improving the wind turbine blade design has a significant effect on the efficiency of the wind turbine. This is a challenging multi-disciplinary optimization problem. During the blade design process, the aerodynamic shapes, sizing of the structural members, and material composition must all be determined and optimized. Some previous blade design methods incorporate the wind turbine's static response with an added safety factor to account for neglected dynamic effects. Others incorporate the dynamic response, but in general is limited to a few design cases. By not fully incorporating the dynamic response of the wind turbine, the final turbine blade design is …

Methods And Metrics To Measure And Predict The Social Impact Of Engineered Products, Phillip Douglas Stevenson

Theses and Dissertations

More than ever before, engineers are creating products for developing countries. One of the purposes of these products is to improve the consumer's quality of life. Currently, there is no established method of measuring the social impact of these types of products. As a result, engineers have used their own metrics to assess their product's impact, if at all. Some of the common metrics used include products sold and revenue, which measure the financial success of a product without recognizing the social successes or failures it might have. In this thesis I introduce a potential metric, the Product Impact Metric …

Total Hemispherical Apparent Radiative Properties Of The Infinite V-Groove With Diffuse Reflection, Rydge B. Mulford, Nathan S. Collins, Michael S. Farnsworth, Matthew R. Jones, Brian D. Iverson

Faculty Publications

DYNAMIC control of radiative surface properties enables optimization of thermal management systems for spacecraft, radiative cooling systems, and other applications [1–3]. Various methods of altering the absorption or emission from a surface have been investigated [4–6]. Use of origami-inspired tessellated surfaces to control apparent radiative surface properties is a promising technology [7–9]. Realizing the full potential of tessellated surfaces to dynamically control apparent radiative surface properties requires convenient methods of calculating apparent properties as a function of tessellation geometry and intrinsic radiative surface properties. This Note focuses on the use of geometry to affect total, hemispherical properties of V grooves …

Design For Maintainability In Developing Communities—A Case Study On The Uros Islands, Thomas Barlow

Undergraduate Honors Theses

Designing products for developing communities has exposed many of the underlying assumptions that engineers from developed nations have during the design process. There has been much written about these underlying assumptions in order to create a better framework for designing for developing communities. One unexplored, yet important area is the universality of common maintainability principles used in developed countries when designing products used in developing communities. Such principles include: simplicity, diagnosability, standardization of parts, modular subassemblies, minimizing assembly and disassembly parts, labeling components, increased life of moving parts, manuals, and simplifying tools needed for repairs [1]–[3]. The purpose of this …

Total Hemispherical Apparent Radiative Properties Of The Infinite V-Groove With Diffuse Reflection, Rydge B. Mulford, Nathan S. Collins, Michael S. Farnsworth, Matthew R. Jones, Brian D. Iverson

Faculty Publications

Dynamic control of radiative surface properties enables optimization of thermal management systems for spacecraft, radiative cooling systems and other applications [1-3]. Various methods of altering the absorption or emission from a surface have been investigated [4-6]. Use of origami-inspired, tessellated surfaces to control apparent radiative surface properties is a promising technology [7-9]. Realizing the full potential of tessellated surfaces to dynamically control apparent radiative surface properties requires convenient methods of calculating apparent properties as a function of tessellation geometry and intrinsic radiative surface properties. This paper focuses on the use of geometry to affect total, hemispherical properties of V-grooves comprised …

Tactile Sensing And Position Estimation Methods For Increased Proprioception Of Soft-Robotic Platforms, Nathan Mcclain Day

Theses and Dissertations

Soft robots have the potential to transform the way robots interact with their environment. This is due to their low inertia and inherent ability to more safely interact with the world without damaging themselves or the people around them. However, existing sensing for soft robots has at least partially limited their ability to control interactions with their environment. Tactile sensors could enable soft robots to sense interaction, but most tactile sensors are made from rigid substrates and are not well suited to applications for soft robots that can deform. In addition, the benefit of being able to cheaply manufacture soft …

Methods For Creating Rigid Foldability In Origami-Inspired Deployable Mechanisms, Alden Daniel Yellowhorse

Theses and Dissertations

Because origami has proved to be a tremendously rich source of inspiration in engineering, interest in solving some of the challenges that affect origami-inspired design has been significant. One such challenge involves ensuring that origami-inspired mechanisms are rigid-foldable or capable of moving without requiring links to bend or distort. Because rigid-foldability is essential in mechanisms that are constructed using rigid materials, access to methods of engineering this characteristic are highly desirable. This research addresses this need by developing methods for the design of origami-inspired mechanisms that are rigid-foldable. Methods for modifying crease patterns to achieve this are described and compared. …

Evaluation Of Processing Variables In Polymer Projection Sintering, Justin Nussbaum, Nathan B. Crane

Faculty Publications

Purpose – Projection sintering, a system for selectively sintering large areas of polymer powder simultaneously with a high power projector is introduced. The paper evaluates the suitability of laser sintering process parameters for projection sintering as it uses substantially lower intensities, longer exposure times, and larger areas than conventional laser sintering (LS).

Design/methodology/approach – The tradeoffs in sintering outcomes are evaluated by creating single layer components with varied exposure times and optical intensities. Some of these components were cross-sectioned and evaluated for degree of densification while the single layer thickness and the maximum tensile force was measured for the rest. …

Increased Energy Yield Through Fast Pyrolysis: Empowering Malawian Villages, Diehl Mutamba

Undergraduate Honors Theses

Biomass contributes to several renewable energy technologies. This project will explore the use of fast pyrolysis to produce fuels by designing an apparatus for fast pyrolysis. Malawian people harvest firewood from the forests, which is a major contributor to deforestation. Furthermore, they convert some of it to charcoal with about 10-15% efficiency to sell to city dwellers. The project will enable herbaceous fuels to replace wood, increase charcoal yields and create new products. Firewood and charcoal produce smoke and carbon monoxide (CO) that compromises the villagers’ health.

This project will address deforestation problems, improve sustainability, decrease health hazards and improve …

Bubble Nucleation In Superhydrophobic Microchannels Due To Subcritical Heating, Adam Cowley, Daniel Maynes, Julie Crockett, Brian D. Iverson

Faculty Publications

This work experimentally studies the effects of single wall heating on laminar flow in a high-aspect ratio superhydrophobic microchannel. When water that is saturated with air is used as the working liquid, the non-wetted cavities on the superhydrophobic surfaces act as nucleation sites and allow air to effervesce out of the water and onto the surface when heated. Previous works in the literature have only considered the opposite case where the water is undersaturated and absorbs air out the cavities for a microchannel setting. The microchannel considered in this work consists of a rib/cavity structured superhydrophobic surface and a glass …

Universal Airfoil Parametrization Using B-Splines, Dev Rajnarayan, Andrew Ning, Judd Mehr

Faculty Publications

In this paper, we apply well-known techniques for parametric curves to the definition and deformation of airfoil sections. While it has already been shown that many versions of Kulfan’s Class Shape Transformation (CST) are exactly equivalent to Bézier curves, we show here that all NACA 4-digit thickness distributions and the PARSEC parametrization of Sobiezcky are also higher-order Bézier curves. As with CST, Béziers and B-Splines provide direct control over aerodynamically meaningful features such as nose radius and boat-tail angle, but also provide more a intuitive parametrization of the rest of the airfoil surface. We show the efficacy of B-Spline-based parametrizations …

Augmented Design Capabilities For Origami Tessellations, Janette Darlene Herron

Theses and Dissertations

Applying engineering principles to tessellation origami-based designs enables the control of certain design properties, such as flexibility, bending stiffness, mechanical advantage, shape conformance, and deployment motion. The ability to control these and other properties will enable augmented design capabilities in environments which currently limit the design to specific materials, including space, medicine, harsh environments, and scaled environments (such as MEMS applications). Other applications will be able to achieve more complex motions or better satisfy design and performance requirements.This research demonstrates augmented design capabilities of origami tessellations in engineering design in rigid-foldable and non-rigid-foldable applications. First, a method to determine Poisson's …

Art To Engineering: Curved Folding And Developable Surfaces In Mechanism And Deployable Structure Design, Todd G. Nelson

Theses and Dissertations

This work investigates how curved-crease origami and the developable surfaces which compose it can be transitioned to engineering design. Methods for creating flexible, tailorable-property surfaces that function as thick panels in place of paper are presented. Concepts from curved-crease origami and developable surfaces that can describe and extend engineering applications are discussed and demonstrated. These concepts are particularly beneficial to applications where curved surfaces are integral to the function, deployability is desired, and planar manufacturing could be beneficial.The first part of this work uses arrays of compliant elements to create flexible-tailorable property surfaces. The key feature to these arrays is …

Friction Bit Joining Of Similar Alloy Sheets Of High-Strength Aluminum Alloy 7085, Matthew R. Okazaki

Theses and Dissertations

Friction Bit Joining (FBJ) is a new technology used primarily in joining dissimilar metals. Its primary use has been focused in the automotive industry to provide an alternative joining process to welding. As automotive manufacturing has continually pushed toward using dissimilar materials, new joining processes have been needed to replace traditional welding practices that do not perform well when materials are not weld compatible. FBJ meets these needs perfectly as it provides strength as well as the ability to join materials of almost any kind.The purpose of this research was to explore different applications of the FBJ process. Traditionally FBJ …

Evolution Of Mg Az31 Twin Activation With Strain: A Machine Learning Study, Andrew D. Orme

Undergraduate Honors Theses

Machine learning is being adopted in various areas of materials science to both create predictive models and to uncover correlations which reveal underlying physics. However, these two aims are often at odds with each other since the resultant predictive models generally become so complex that they can essentially be described as a black box, making them difficult to understand. In this study, complex relationships between microstructure and twin formation in AZ31 magnesium are investigated as a function of increasing strain. Supervised machine learning is employed, in the form of J-48 decision trees. In one approach, strain is incorporated as an …

Uncertainty In Optical Particulate Counting Sensors, Jared Todd Blanchard

Undergraduate Honors Theses

To mitigate the health problems and environmental damage caused by the burning of biomass in homes across the developing world, there is an international effort to design clean burning cookstoves that burn with greater efficiency and emit fewer harmful substances. An important tool for gauging the effectiveness of these alternate stoves is the optical particulate counting (OPC) sensor, which comes in many varieties. To facilitate comparison between measurements from different models, a mathematical model and uncertainty analysis method for OPC’s have been developed. These may be applied to any light-scattering OPC. In addition, a low-cost physical system was developed to …

Integrated Free-Form Method For Aerostructural Optimization Of Wind Turbine Blades, Ryan Barrett, Andrew Ning

Faculty Publications

A typical approach to optimize wind turbine blades separates the airfoil shape design from the blade planform design. This approach is sequential, where the airfoils along the blade span are pre-selected or optimized and then held constant during the blade planform optimization. In contrast, integrated blade design optimizes the airfoils and the blade planform concurrently and thereby has the potential to reduce cost of energy (COE) more than sequential design. Nevertheless, sequential design is commonly performed because of the ease of precomputation, or the ability to compute the airfoil analyses prior to the blade optimization. This research compares two integrated …

Using Collapsible Systems To Mitigate Buckling In Thin Flexible Instruments In Robotic Surgery, Brandon Scott Sargent

Theses and Dissertations

Robotic surgery procedures may include long, thin flexible instruments that are inserted by the robot into the patient. As the robot inserts these devices, due to their geometry, they are prone to buckling failure. To mitigate buckling failure, a support system is needed on the robot. This system supports the device but also adapts to the varying ex vivo length of the device as it is inserted. This work presents four collapsible support systems designed to mitigate buckling failure of long, thin instruments while accounting for changing length. The Ori-Guide is an origami-inspired system that has enabled a part reduction …

Stress Modulated Grain Boundary Mobility, Derek Michael Lontine

Theses and Dissertations

This thesis consists of a thermodynamically based kinetic model that more accurately predicts grain boundary mobility (GBM) over a large range of thermodynamic states including changes in temperature, pressure and shear stress. The form of the model was validated against calculated GBM values for Al bicrystals via molecular dynamics (MD) simulations. A total of 98,786 simulations were performed (164 different GBs, each with a minimum of 250 different thermodynamic states, and 2 different driving forces). Methodology for the computation of the GBM via MD simulations is provided. The model parameters are directly linked to extensive thermodynamic quantities and suggest potential …

Simulation Of The Inertia Friction Welding Process Using A Subscale Specimen And A Friction Stir Welder, Ty Samual Dansie

Theses and Dissertations

This study develops a method to simulate a full-scale inertia friction weld with a sub-scale specimen and modifies a direct drive friction stir welder to perform the welding process. A torque meter is fabricated for the FSW machine to measure weld torque. Machine controls are modified to enable a force control during the IFW process. An equation is created to measure weld upset due to deflection of the FSW machine. Data obtained from a full-scale inertia friction weld are altered to account for the geometrical differences between the sub-scale and full-scale specimens. The IFW are simulated with the sub-scale specimen …

Effect Of Gyroscope Parameters On Gyroscopic Tremor Suppression In A Single Degree Of Freedom, Brendon Connor Allen

Theses and Dissertations

Although tremor is one of the most common movement disorders, there are few effective tremor-suppressing options available to patients. One potential tremor-suppression device involves a wearable gyrostabilizer similar to those used to stabilize cameras. However, we do not currently know how to design a gyrostabilizer to suppress tremor in an optimal manner. To address this gap, we present a systematic investigation of how gyrostabilizer parameters affect tremor suppression in a single degree of freedom (DOF). A simple model of the hand with a single DOF at the wrist and a gyroscope mounted on the back of the hand was used …

Development, Classification And Biomedical Applications Of Nano Composite Piezoresponsive Foam, Aaron Jake Merrell

Theses and Dissertations

This dissertation focuses on the development of and applications for Nano-Composite Piezoresponsive Foam (NCPF). This self-sensing foam sensor technology was discovered through research in a sister technology, High Deflection Strain Gauges (HDSG), and was subsequently developed with some of the same base materials. Both technologies use nano and micro conductive additives to provide electrically responsive properties to materials which otherwise are insulative. NCPF sensors differ from HDSGs in that they provide a dual electrical response to dynamic and static loading, which is measured through an internally generated charge, or a change in resistance. This dissertation focuses on the development of …

A Definition And Demonstration Of Developable Mechanisms, Trent Karl Zimmerman

Theses and Dissertations

There is an increasing need for compact mechanical systems that can accomplish sophisticated tasks. Technologies like ortho-planar and lamina emergent mechanisms (LEMs) have been developed to satisfy needs like these by stowing in planar sheets from which they emerge to perform their function. They can be compact, lightweight, monolithic, scalable, and can withstand harsh environments. They are limited, however, by their base element---planar surfaces. Applications requiring these advantages often include curved surfaces, like aircraft wings, needles, and automotive bodies. In this research, developable mechanisms are presented as a solution to satisfy the need for mechanisms that can conform to or …

Simulated Tremor Propagation In The Upper Limb: From Muscle Activity To Joint Displacement, Thomas Henry Corie

Theses and Dissertations

Although tremor is the most common movement disorder, there are few non-invasive treatment options. One of the obstacles to creating effective tremor suppression devices is our lack of understanding regarding where tremor originates (which muscles), how it propagates through the limb (to which degrees of freedom, DOF), and where it manifests most severely (which DOF). To investigate these questions, we created a simple, linear time-invariant model to simulate tremor, with tremorogenic muscle activity input (in the 15 major superficial muscles from the shoulder to the wrist) and joint displacement output (in the 7 major upper limb DOF). The model included …

A Comparative Analysis Of Computer-Aided Collaborative Design Tools And Methods, Keenan Louis Eves

Theses and Dissertations

Collaboration has always been critical to the success of new product development teams, and the advent of geographically dispersed teams has significantly altered the way that team members interact. Multi-user computer-aided design (MUCAD) and crowdsourcing are two results of efforts to enable collaboration between geographically dispersed individuals. In this research, a study was done to investigate the differences in performance between MUCAD and single-user CAD teams, in which teams competed to create the best model of a hand drill. This was done across a three-day period to recreate the scenario found in industry. It was found that MUCAD increases awareness …

Heterogeneous Templated Grain Growth, Dallin James Frandsen

Theses and Dissertations

Heterogeneous Templated Grain Growth (HTGG) is a developing method to fabricate designedcrystallographic textures of polycrystalline materials. Designed crystallographic texturesare important for enhancing desired material properties for specific applications. Four steps toHTGG have been identified: fabricating single crystal seeds, aligning seeds embedded into a powdermatrix, compacting seeds in the powder matrix, and promoting templating through sintering.Experimental research was performed on processing parameters, powder particle size and compaction,to indicate template coarsening trends during sintering. The results demonstrated thatlarger powder particles were influenced faster by the seeds crystallographic orientations comparedto smaller particles. The local effects of porosity on the seed and powder interface …

Quantifying Grain Boundary Atomic Structures Using The Smooth Overlap Of Atomic Positions, Jonathan Lake Priedeman

Theses and Dissertations

In this work, the relationship between grain boundary crystallography and grain boundary atomic structure is examined, using [1 0 0] - symmetric tilt grain boundaries in nickel. The structural unit model is used as a benchmark to evaluate the atomic structure description capacities of an emerging structural descriptor, the local environment representation, which itself is a refinement of the also-emergent Smooth Overlap of Atomic Positions (SOAP) descriptor. We show that the local environment representation encodes both the information of the structural unit model and additional information, such as distortion in the structural units and the arrangement of the structural units …