Mechanical Engineering Commons^™

Study Of The Femtosecond Laser Processed Surfaces, Imprinting, And Casting For Changing The Wettability Of Surfaces, Yingxiao Song

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Femtosecond Laser Surface Processing (FLSP) is a technology to fabricate micro/nano surface structures. These patterned surface structures show great importance in many applications, especially in controlling the wettability of the surface. Imprinting is a typical method for manufacturing large volumes of surfaces. This study combines two processes (FLSP and stamping) together to produce a surface structure similar to the original FLSP surface. In the first step, micro/nano structured surface mounds were fabricated by femtosecond laser processing. Then, these FLSP surfaces served as molds for subsequent imprinting to replicated the “negative” surface on a blank material. Surface morphology and peak-to-valley roughness …

Experimental Tests And Numerical Simulations For Failure Investigation On Corrugated Boxes Used On Household Appliance Packaging, Diego Fernandes Rodrigues, José Carlos Pereira

Journal of Applied Packaging Research

Packages made of corrugated paper are fundamental to the protection, transportation and handling of the appliance product market. During the storage and sales stages of a product, the package must resist compressive loads in different directions beyond moderate impacts. In this context, the objective of this work is to develop and implement a post-processor that allows the simultaneous analysis of two of the most common failure modes of packages made of corrugated paper: failure due to tensile or compressive stress limit, and failure due to local buckling, when the buckling of the faces of the corrugated paper between two peaks …

Improving Sheet Molding Compound, Zebulon G. Mcreynolds

EURēCA: Exhibition of Undergraduate Research and Creative Achievement

Zebulon McReynolds

An important attribute of the compression molding process is the requirement of (Sheet Molding Compound) SMC. The fibers, commonly glass or carbon fibers, are impregnated with thermoset resin and collected in continuous form on a conveyor belt. The SMC charge is rolled between rollers to wet out the fibers with resin. The SMC charge is then compression molded to a desired part reflecting the designed mold. The part could be an automotive part or any other industrial applicable part. Compression molding with fibers and polymers is the largest component of most of the manufacturing industries in the world. …

Capturing The Competing Influence Of Thermal And Mechanical Loads On The Strain Of Turbine Blade Coatings Via High Energy X-Rays, Albert Manero, Kevin Knipe, Janine Wischek, Carla Meid, John Okasinski, Jonathan Almer, Anette M. Karlsson, Marion Bartsch, Seetha Raghavan

Mechanical Engineering Faculty Publications

This paper presents findings of synchrotron diffraction measurements on tubular specimens with a thermal barrier coating (TBC) system applied by electron beam physical vapor deposition (EB-PVD), having a thermally grown oxide (TGO) layer due to aging in hot air. The diffraction measurements were in situ while applying a thermal cycle with high temperature holds at 1000 °C and varying internal air cooling mass flow and mechanical load. It was observed that, during high temperature holds at 1000 °C, the TGO strain approached zero if no mechanical load or internal cooling was applied. When applying a mechanical load, the TGO in-plane …

Fabricating Functionally Graded Materials By Ceramic On-Demand Extrusion With Dynamic Mixing, Wenbin Li, Austin J. Martin, Benjamin Kroehler, Alexander M. Henderson, Tieshu Huang, Jeremy Lee Watts, Greg Hilmas, Ming-Chuan Leu

Materials Science and Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is an extrusion-based additive manufacturing process recently developed for fabricating dense, functional ceramic components. Presented in this paper is a further development of this process focusing on fabrication of functionally graded materials (FGM). A dynamic mixing mechanism was developed for mixing constituent ceramic pastes, and an extrusion control scheme was developed for fabricating specimens with desired material compositions graded in real time. FGM specimens with compositions graded between Al₂O₃ and ZrO₂ were fabricated and ultimately densified by sintering to validate the effectiveness of the CODE process for FGM fabrication. Energy dispersive spectroscopy …

Fiber-Fed Printing Of Free-Form Free-Standing Glass Structures, John M. Hostetler, Jason E. Johnson, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Materials Science and Engineering Faculty Research & Creative Works

Additive Manufacturing (AM) of low-profile 2.5D glass structures has been demonstrated using a fiber-fed laser-heated process. In this process, glass fibers with diameters 90-125 μm are supported as they are fed into the intersection of the workpiece and a CO₂ laser beam. The workpiece is positioned by a four-axis CNC stage with coordinated rotational/transitional kinematics. The laser energy at λ = 10.6 μm is coupled to phonon modes in the glass, locally heating it above its working point. The rapid heating and cooling process allows for the deposition of various glasses into free-standing three-dimensional structures such as trusses and …

Mechanical Properties Evaluation Of Ti-6al-4v Thin-Wall Structure Produced By A Hybrid Manufacturing Process, Lei Yan, Wenyuan Cui, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

The hybrid manufacturing (HM) process combines the precision of computer numerical control (CNC) and the freeform capability of additive manufacturing to expand the versatility of advanced manufacturing. The intent of this paper is to explore the relationship between HM processing parameters and mechanical properties of the final parts manufactured by one type of HM process that combines laser metal deposition (LMD) and CNC milling. The design of experiment (DOE) is implemented to explore the Ti-6Al-4V thin-wall structure fabrication process with different HM build strategies. Vickers hardness, tensile test, and microstructure analyses are conducted to evaluate the mechanical property variance within …

Development Of An Engineering Diagram For Additively Manufactured Austenitic Stainless Steel Alloys, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Austenitic stainless steels are the most widely applied types of stainless steels, due to their good weldability and high corrosion resistance. A number of engineering diagrams exist for the purpose of providing insight into the behavior of these steels. Examples of these diagrams are constitution diagrams (aka Schaeffler Diagrams) which are used to approximate the solidification path of the alloy and the amount of retained ferrite in the solidified matrix. Other diagrams are the Suutala diagram, which approximates cracking susceptibility, and microstructural maps, which predict the solidification path by varying a processing parameter, such as cooling rate. By combining these …

Recyclability Of 304l Stainless Steel In The Selective Laser Melting Process, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

During part fabrication by selective laser melting (SLM), a powder-bed fusion process in Additive Manufacturing (AM), a large amount of energy is input from the laser into the melt pool, causing generation of spatter and condensate, both of which have the potential to settle in the surrounding powder-bed compromising its reusability. In this study, 304L stainless steel powder is subjected to five reuses in the SLM process to assess its recyclability through characterization of both powder and mechanical properties. Powder was characterized morphologically by particle size distribution measurements, oxygen content with inert gas fusion analysis, and phase identification by X-ray …

Characterization Of Impact Toughness Of 304l Stainless Steel Fabricated Through Laser Powder Bed Fusion Process, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this research, the impact toughness of powder bed based additively manufactured 304L stainless steel was investigated. Charpy specimens were built in vertical, horizontal and inclined (45⁰) orientations to investigate the variation in toughness with build direction. These specimens were tested in as-built and machined conditions. A significant difference in toughness was observed with varying build directions. The lowest toughness values were recorded when the notch was oriented in line with the interlayer boundary. The highest toughness was recorded when the notch was perpendicular to the interlayer boundary. A significant scatter in toughness values was also observed. The variation and …

Effect Of Wall Thickness And Build Quality On The Compressive Properties Of 304l Thin-Walled Structures Fabricated By Slm, Myranda Spratt, Sudharshan Anandan, Rafid M. Hussein, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker

Materials Science and Engineering Faculty Research & Creative Works

The specific strength of lightweight lattice structures built with SLM is of interest to the aerospace industry. Honeycombs were manufactured with increasing wall thicknesses (which increases density) and tested under compression. The optimal strength to density ratio was determined from the resulting data. The build quality was also evaluated to determine how/if the results were influenced by the specimen quality. Differences between the nominal and as-built geometry were identified, but considered to be minimal. Microstructural evaluation of the specimens revealed a possible dependence on the ‘border scan’ properties, as the thickness of the specimens was such that the board scan …

Fast Prediction Of Thermal History In Large-Scale Parts Fabricated Via A Laser Metal Deposition Process, Lei Yan, Tan Pan, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

Laser metal deposition (LMD) has become a popular choice for the fabrication of near-net shape complex parts. Plastic deformation and residual stresses are common phenomena that are generated from the intrinsic large thermal gradients and high cooling rates in the process. Finite element analysis (FEA) is often used to predict the transient thermal cycle and optimize processing parameters; however, the process of predicting the thermal history in the LMD process with the FEA method is usually time-consuming, especially for large-scale parts. Herein, multiple 3D FEA models with simple assumptions on the heat source and its loading methods are compared and …

The Influence Of Build Parameters On The Compressive Properties Of Selective Laser Melted 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, R. Hussein, S. Anandan, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, M. A. Walker

Materials Science and Engineering Faculty Research & Creative Works

Process parameters used during Selective Laser Melting (SLM) process have significant effects on the mechanical properties of the manufactured parts. In this study, the influence of two build parameters (build orientation and hatch angle) on the compressive properties of 304L stainless steel was evaluated. SLM 304L samples were manufactured using three hatch angles, 0°, 67°,105° and two orientations, z-direction and x-direction, and tested using a compression frame according to ASTM E9-09. Bulk density was measured according to ASTM C373-17 before compression. Properties evaluated were the bulk density, yield strength, strength at 15% plastic-strain and strength at 30% plastic-strain. Results showed …

Schlieren Visualization Of Shaping Air During Operation Of An Electrostatic Rotary Bell Sprayer: Impact Of Shaping Air On Droplet Atomization And Transport, Adnan Darwish Ahmad, Ahmad M. Abubaker, Ahmad A. Salaimeh, Nelson K. Akafuah

Institute of Research for Technology Development Faculty Publications

Electrostatic rotary bell sprayers (ERBSs) are widely used in the automotive industry. In ERBS, atomization is facilitated using centrifugal forces which disintegrate the paint film inside the cup into droplets at the cup edge. The droplets are then transported by the flow of a shaping air (SA) and electrostatic forces to a target surface; the characteristics of these droplets dramatically influence the quality of a painted surface and the painting transfer efficiency. In the current paper, a novel Schlieren-based visualization of the shaping air in the absence of paint droplets was performed during a qualitative investigation to delineate shaping air …

Gnygrens18.Pdf, Garrett Nygren

Garrett Nygren

Thermophotovoltaic Devices: Combustion Chamber Optimization And Modelling To Maximize Fuel Efficiency, Arnold Chris Toppo, Ernesto Marinero, Zhaxylyk Kudyshev

The Summer Undergraduate Research Fellowship (SURF) Symposium

Currently, 110 billion cubic meters of natural gas (primarily methane), a potent greenhouse gas, are flared off for environmental and safety reasons. This process results in enough fuel to provide the combined natural gas consumption of Germany and France. The research team developed a thermophotovoltaic device to convert thermal energy to electricity at a high efficiency using proprietary emitters and combustion system. With the current focus being fuel efficiency and the combustion process, the assembly was simulated using ANSYS Fluent modelling software and the following parameters were optimized: air/fuel ratios, flow rates, and inlet sizes. Simultaneously the heat transfer across …

Reliability Of Lead-Free Solder Joints Under Combined Shear And Compressive Loads, Ian Bernander, Travis Dale, Yuvraj Singh, Ganesh Subbarayan

The Summer Undergraduate Research Fellowship (SURF) Symposium

In electronic assemblies, solder joints are used to create electrical connections, remove heat, and mechanically support the components. When an electronic device is powered on, the solder joints and the board they are attached to heat up, expanding at different rates. Due to the difference in expansion, shear stress is imposed on the solder joints. As the device is powered on and off, this shear stress can eventually fracture the solder joint, causing the device to fail. Therefore, to increase the lifespan of electronics, it is important to investigate the mechanical properties of solder alloys. The present study investigates how …

Internet Traffic Forecasting Model Using Self Organizing Map And Support Vector Regression Method, Enrico Laoh, Fakhrul Agustriwan, Chyntia Megawati, Isti Surjandari

Makara Journal of Technology

Internet traffic forecasting is one of important aspect in order to fulfill the customer demand. So, the service quality of internet service provider (ISP) can be maintained at the good level. In this study self organizing map (SOM) and support vector regression (SVR) algorithm are used as forecasting method. SOM is first used to decompose the whole historical data of traffic internet into clusters, while SVR is used to build a forecasting model in each cluster. This method is used to forecast ISPs traffic internet in Jakarta and surrounding areas. The result of this study shows that SOM-SVR method gives …

Investigation Of Ship Hull Girder Strength With Grounding Damage, Muhammad Zubair Muis Alie, Ristiyanto Adiputra

Makara Journal of Technology

The objective of the present study is to investigate ship hull girder strength as a result of grounding damage upon longitudinal bending. A bulk carrier and tanker are analyzed and Smith’s Method is adopted and implemented in the analysis program. An efficient solution procedure is performed by assuming the cross-section remains plane and the vertical bending moment is applied to the cross section. As a fundamental case, the damage is simply created by removing the elements from the cross section. Welding residual stress, initial imperfections, and crack extensions are not considered. The grounding damage is made by two conditions, namely …

Microstructures And Hardness Of Tig Welded Experimental 57fe15cr25ni Steel, Parikin Parikin, Mohammad Dani, Abu Khalid Rivai, Agus Hadi Ismoyo, Riza Iskandar, Arbi Dimyati

Makara Journal of Technology

The microstructures and hardness of tungsten inert gas (TIG) welded experimental 57Fe15Cr25Ni steel were investigated through optical–scanning electron microscopy analyses and with a hardness tester, respectively. The welding process restructured the constituent atoms into regular and irregular crystal lattices. Rapid cooling of the weld metal allowed the formation of a dendritic (columnar) structure, with porous grains. By contrast, slow cooling influenced HAZ and led to the formation of grain structures. The crystal lattice became more organized and larger than other zones. Meanwhile, the base metal formed circular nets that covered large area inside thick and thin grain boundaries. The diffraction …

Satellite-Based Monitoring Of Spatiotemporal Changes In Batudulang Forest In Sumbawa, Indonesia, Mohammad Muslim, Arief Budhi Witarto, Wahyu Indrajaya

Makara Journal of Technology

Space-based earth observation technology applicable to forest inventory and monitoring is well known in the scientific community. High-resolution satellite images form an important data source for forest mapping and change detection at regional and national scales. The value of forest change information derived from remote sensing data is significantly enhanced if this information is integrated into a spatially explicit geographic information system. Satellite-based rapid assessment was conducted to measure spatiotemporal changes in Batudulang forest over the years. The general approach to quantify change in the spatial aspect of the forest involved change detection using moderate-resolution imaging spectro-radiometer satellite-based normalized difference …

Effects Of The Preheating Temperature On The Crystal Structure And Texture Of Martensitic Stainless Steel, Tri Hardi Priyanto, Rifai Muslih, Herry Mugirahardjo, Bharoto Bharoto, Andon Insani, Muzzakiy Muzzakiy

Makara Journal of Technology

Theoretically, the preheating temperature refers to the start martensite temperature (Ms), and the martensite transformation can be considered as the conservation of the invariant habit-plane in the lattice structure. The habit-plane is the interface plane between austenite and martensite as measured on a macroscopic scale. From the calculation, Ms = 252 °C. The martensite formation can be affected by temperature or stress treatment. In this experiment, temperature treatment was conducted. The sample was treated at 250 °C ± 10 °C. Before and after the pre-heat treatment, the sample was characterized using the neutron diffraction method. BATAN’s Texture Diffractometer (DN2) with …

Mapping Of Bruise Of Oil Palm Fresh Fruit Bunch During Loading And Transportation From Field To Mill, Andreas Wahyu Krisdiarto

Makara Journal of Technology

Fresh fruit bunches (FFBs) are used as raw materials for palm oil, and their transport from a field is a critical step to maintain their quality. Fruit integrity should be maintained so the mill can efficiently obtain palm oil with less than 5% free fatty acid content. Physical treatments for FFBs during loading to truck bins and transport may cause physical injuries. This research aimed to map fruit bruises. The map can be used as a basis in managing transport of FFBs. Physical injuries were assessed by bruise index (BI), which was calculated by measuring the bruise area and weight …

Benchmarking Product Service System Of Generator Set Distributors, Venny Violetta Tiurindah, Tanika Dewi Sofianti

Makara Journal of Technology

Power generation is an industry that is essential to sustain daily life and competes with generator set distributors. The product service system of distributors must be improved to survive the competition. This research aims to develop tools for benchmarking the product service system of generator set distributors. Benchmarking identifies gaps between a product and other competitors’ products. In this work, a product service system board is used to visualize the current product service system of a generator set distributor. A PPIAF framework and a SERVQUAL framework are adapted to assess product performance and service quality, respectively. AHP is used as …

Strength Structure Analysis Of Main Gate Graving Dock Using Pontoons For Condition Repairs, Budianto Budianto

Makara Journal of Technology

Main gate graving dock with pontoon type can certainly suffered some level of damage after a long period of operation. Many employments within the graving dock can delay the process repair of main gate. The main gate may not be opened, because employees are still working to ship fabrication process under sea waterline. For accommodate these interrelated conditions, the best solution with repair one side of the main gate with type pontoon and employees can still work ship fabrication process in graving dock conducted simultaneously. The repair process conditions must be required main gate structure that consists of only one …

Incorporation Of Silica Nanoparticles Into The Underlayer Of Pda/Ptfe Thin Coatings, Adedoyin Abe

Mechanical Engineering Undergraduate Honors Theses

Polytetrafluoroethylene (PTFE) is one of the most low friction and corrosion resistant solid lubricants. Prior studies have shown that a polydopamine (PDA) underlayer enhances the durability of PTFE thin coating. In this study, 100, 200, and 300 µL of aqueous silica nanoparticle (NP) solutions were added to the PDA deposition solution. The durability and coefficient of friction of PDA/PTFE thin coatings on stainless steel substrates are investigated with and without incorporating the silica NPs. The coatings were tested in dry contact conditions using a Universal Mechanical Tester (UMT) with a ball-on-flat configuration in a reciprocating motion. It was found that …

Design Survey Of Laminated Composite I-Beam, Mrinmoy Saha

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Composite I-beams are popular for high-strength low-weight applications. Learning the macro-mechanics and designing the composite I-beam properly are necessary. In this report, a design overview of the composite I-beam is discussed which is based on classical lamination theory where it includes the homogenization approach, the plane stress assumption and the Kirchhoff hypothesis. Using these assumptions, a method was developed to come up with the effective material properties of a beam. Formulas to calculate maximum deflection and maximum bending stress and shear stress and the stress concentration at the connection of web-flange are discussed which describe ways for designing and manufacturing …

Graphene-Based Lubrication For Tribological Applications: Nanolubricants And Self-Lubricating Nanocomposites, Emad Omrani

Theses and Dissertations

In this work, the effects of graphene nanoplatelets (GNPs) additives on tribological properties of aluminum are investigated. The objective of this research is to investigate and explain the enhancement mechanisms of GNPs at the contact surface during tribological testing. The graphene nanoplatelets are studied both as an oil additive (Chapter I) and as a reinforcement (Chapter II) experimentally. The coefficient of friction (COF) and wear rate were identified using a pin-on-disk test setup.

Mineral, organic, and synthetic oils are not always efficient enough to satisfy the demands of a high-performance lubricant; therefore, mixing additives with base fluids is an approach …

Microstructure And Mechanical Properties Of Selective Laser Melted Superalloy Inconel 625., Md Ashabul Anam

Electronic Theses and Dissertations

Selective Laser Melting (SLM), a powder based Additive Manufacturing (AM) process, has gained considerable attention in the aerospace, biomedical and automotive industries due to its many potential benefits, such as, capability of fabricating complex three-dimensional components, shortened design to product time, reduction in process steps, component mass reduction and material flexibility. This process uses metallic powder and is capable of fabricating complex structures with excellent microstructure which make SLM not only an improvement over other manufacturing processes but also innovative material processing technology. Inconel 625, a nickel-based super alloy is widely popular in aerospace, chemical and nuclear industries. This alloy …

High Dynamic Range Optical Devices And Applications., Elijah Robert Jensen

Electronic Theses and Dissertations

Much of what we know about fundamental physical law and the universe derives from observations and measurements using optical methods. The passive use of the electromagnetic spectrum can be the best way of studying physical phenomenon in general with minimal disturbance of the system in the process. While for many applications ambient visible light is sufficient, light outside of the visible range may convey more information. The signals of interest are also often a small fraction of the background, and their changes occur on time scales so quickly that they are visually imperceptible. This thesis reports techniques and technologies developed …