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Articles 31 - 60 of 69
Full-Text Articles in Other Materials Science and Engineering
Investigation Of Outlife Time On The Environmental Durability Of P2-Etched, Adhesively-Bonded Aluminum Alloys Using The Astm Wedge Test, Daniel Gross, Corey Sutton
Investigation Of Outlife Time On The Environmental Durability Of P2-Etched, Adhesively-Bonded Aluminum Alloys Using The Astm Wedge Test, Daniel Gross, Corey Sutton
Materials Engineering
P2 etchant is an environmentally-friendly aluminum etchant which has the potential to replace the Forest Products Laboratory (FPL) etchant as the industry standard. Environmental durability of adhesively-bonded aluminum surfaces etched using a paste version of the P2 etchant were tested using the Boeing-developed wedge test (ASTM D3762 - 03(2010)). This project specifically aimed to examine the relationship between outlife time (the time between etching and adhering) and the ability of bonded aluminum samples to pass the wedge test. Two aluminum alloys, 2024-T3 and 7075-T6, were wedge tested and the etched surfaces examined with an atomic force microscope (AFM) and a …
Selection Of A Flexible Polymer To Protect Dry Carbon Fibers In A Cfrp Wallet Hinge, Evan Dowey, Matthew Johnson
Selection Of A Flexible Polymer To Protect Dry Carbon Fibers In A Cfrp Wallet Hinge, Evan Dowey, Matthew Johnson
Materials Engineering
Common Fibers, a company founded by Cal Poly alumni, produces carbon fiber wallets. The invention of their built-in fiber-matrix composite hinge reduces the need for extra complexity and added mass that is inherent with using standard metal hinges to join standard composite panels. Replacing the polyurethane tape on the wallet hinge allows for improved protection while maintaining flexibility and other performance properties is critical to the success of such a design. The most important material property in this project is the bond strength between carbon fiber and a variety of flexible resin candidates. The silicone and urethane based elastomer resins …
Improving Surface Roughness Of Optically Telegraphed Composite Laminations, Michael Smith
Improving Surface Roughness Of Optically Telegraphed Composite Laminations, Michael Smith
Materials Engineering
In collaboration with Watson Furniture, this project seeks to identify the cause of surface roughness on composite panels processed into commercial furnishings. The surface roughness was examined and measured using an optical microscope, a scanning electron microscope (SEM), and a profilometer. The SEM and optical microscope provided qualitative data on the surface roughness as well as the film build of each layer. After an initial characterization of the manufactured samples provided by Watson Furniture, additional samples were fabricated for testing using different manufacturing processes than those used by Watson Furniture. These samples were constructed in-house using raw materials provided by …
Life Cycle Assessment Of Paper Versus Electronic Assignment Submission In Cal Poly's Materials Engineering, Patrick Mcdonnal
Life Cycle Assessment Of Paper Versus Electronic Assignment Submission In Cal Poly's Materials Engineering, Patrick Mcdonnal
Materials Engineering
Both hard and soft copy submission of assignments make an impact on the environment to produce the final product in terms of energy consumption and carbon emissions; an investigation was conducted as to which method is less environmentally impactful. Student disposition towards each assignment submission method was also investigated because it is associated with learning efficacy. A survey was conducted in Cal Poly’s Materials Engineering Department to determine the contributing components to the environmental impact of paper and electronic assignments, as well as the students’ disposition towards each of them. Contributing components are man-made products used by a student to …
Shear Strength Of Carbon Fiber/Epoxy Hinges Using The V-Notch Rail Shear Test, Calvin Noetzel
Shear Strength Of Carbon Fiber/Epoxy Hinges Using The V-Notch Rail Shear Test, Calvin Noetzel
Materials Engineering
The mechanical properties of carbon fiber reinforced polymer (CFRP) hinges produced by Common Fibers (Kent, Washington) are a new technology with uncharacterized mechanical properties. Currently, Common Fiber’s hinges are utilized in wallets, but in order to expand the application of the hinges to structural components, complete characterization of the mechanical properties of the hinges is necessary. To address this problem, hinges developed by Common Fibers were tested utilizing the V-Notch rail shear test, ASTM D7078, to determine the shear strength of the hinges. Two layups, [+45/-45/0]s and [0/+45/-45/0]s were produced by Common Fibers for the experiment. Hinged and …
Measuring And Increasing The Suspension Time Of Lanthanide Oxysulfide Particles With Modifiers Via Fluorescence For Use In Anti-Counterfeiting Applications, Joe Dei Rossi, Tyler Dinslage, Tyler Schelling
Measuring And Increasing The Suspension Time Of Lanthanide Oxysulfide Particles With Modifiers Via Fluorescence For Use In Anti-Counterfeiting Applications, Joe Dei Rossi, Tyler Dinslage, Tyler Schelling
Materials Engineering
No abstract provided.
Electrochemical Testing Of Aluminum-Lithium Alloys 2050, 2195, And The Current Aerospace Industry Standard 7075 To Measure The Galvanic Corrosion Behavior With Ti-6al-4v, Trent Duncan, Kevin Knight
Electrochemical Testing Of Aluminum-Lithium Alloys 2050, 2195, And The Current Aerospace Industry Standard 7075 To Measure The Galvanic Corrosion Behavior With Ti-6al-4v, Trent Duncan, Kevin Knight
Materials Engineering
This project aimed to characterize the electrochemical behavior of four different aluminum alloys, and determine how much galvanic corrosion would occur when each alloy was coupled to Ti-6Al-4V. The particular alloys tested were 2050-T3, 2050-T852, 2195-T852, and 7075-T7352. These alloys were tested to determine the effects of aging, and adding lithium, to the corrosion behavior of aluminum alloys. Potentiodynamic polarization curves were generated using the Parstat 2273 potentiostat in accordance with ASTM standard G5, and corrosion analysis software was used to produce Tafel fit lines, which determined the open circuit potential (Ecorr) of each sample. Nine tests were …
Minimizing Sheet Resistance Of Organic Photovoltaic Cell Top Contact Electrode Layer: Silver Nanowire Concentration Vs. Conductive Polymer Doping Concentration, Caitlyn Cook
Materials Engineering
The top contact electrode layers of nine organic photovoltaic cells were prepared with two varying factors: three Silver nanowire (AgNW) densities deposited on a conductive polymer doped with three concentrations. Silver’s low sheet resistance of 20-Ω/sq is hypothesized to lower the sheet resistance of the anode layer and thus enhance the overall efficiency of the cell. Four-point probe measurements indicated that increasing AgNW density in the top contact electrode layer of an organic photovoltaic cell significantly reduces sheet resistance from 52.2k-Ω/sq to 18.0 Ω/sq. Although an increase in doping concentration of the conductive polymer reduced sheet resistance in low AgNW …
Material Composition And Toxicology Of Cosmetic Products, Hilda Gonzalez
Material Composition And Toxicology Of Cosmetic Products, Hilda Gonzalez
Materials Engineering
In today’s modern society, the U.S. Food and Drug Administration regulates many industries to protect consumers’ health; the cosmetics industry is not one of them. Through self-regulation, companies continue to sell products for topical use on the body that have been known to contain toxic chemicals with little to no testing on the effects they have on the human body. The purpose of this project was to determine the content of such known toxins in five different brands of face powders. X-Ray Diffraction (XRD) was used to verify the primary component and Inductively Coupled Plasma-Optical Emissions Spectroscopy (ICP-OES) was used …
Prediction Of Tribological Behavior Of Candidate Materials For Rotor Seals, John W. Franzino, Will F. Michul
Prediction Of Tribological Behavior Of Candidate Materials For Rotor Seals, John W. Franzino, Will F. Michul
Materials Engineering
To reduce high costs associated with manufacturing and testing materials for rotor seals, a procedure needs to be developed to quickly and accurately test candidate materials as they are released. The test should reduce the amount of fabrication required and model working conditions in order to accurately assess the tribological behavior of candidate materials. A possible solution was examined that utilized a rig meant to model operational stresses and wear. Compression modulus data was then taken in order to quantify the accumulation of damage due to microcracking, the primary mode of failure, through a damage index parameter. Testing results concluded …
Development Of Low Temperature, Aqueous Synthesis Method Of Lead Sulfide Quantum Dots, Albert Nakao, Colin Yee
Development Of Low Temperature, Aqueous Synthesis Method Of Lead Sulfide Quantum Dots, Albert Nakao, Colin Yee
Materials Engineering
Quantum dots have become an active area of research in the past decade due to their unique properties. Quantum confinement effects allow for efficient spectral conversion and size tunable fluorescence and absorption peaks. Near infrared spectral converting lead sulfide quantum dots have potential applications in solar power, biological imaging and communications technology. However at Cal Poly, lead sulfide dots have not been synthesized. The quantum dot synthesis currently adapted at Cal Poly encompasses organometallic precursors at high reaction temperatures, producing cadmium selenium dots. The organometallic approach has been found to produce nanocrystals with high quality photoluminescence, but due to its …
Electrochemical Characterization Of Precious Metal Braze Alloys Using Potentiodynamic Polarization, Maxwell Glen Martin, Mason Gregory Morgan, Matthew David Vance
Electrochemical Characterization Of Precious Metal Braze Alloys Using Potentiodynamic Polarization, Maxwell Glen Martin, Mason Gregory Morgan, Matthew David Vance
Materials Engineering
This study aimed to characterize the electrochemical behavior of six precious metal braze alloys by performing potentiodynamic polarization tests (ParStat 2273) based on ASTM Specifications G5 and G59. To determine the extent to which the alloys will contribute to galvanic corrosion in a marine environment (3.5 wt% NaCl), corrosion analysis software was used to produce fitted Tafel lines to determine the open circuit potential, Voc, for each alloy. The Voc values for the alloys were found to be -66.58 mV for Gold ABA, 13.01 mV for Nicoro®, -39.00 mV for Nioro®, 23.4 mV …
Low Velocity Impact Tower Feasibility, Setup, And Impact Testing Of Carbon Fiber Reinforced Epoxy Thermoset And Peek Thermoplastic Matrix Composites, Brent Plehn
Materials Engineering
A low velocity impact tower was donated to Cal Poly's Materials Engineering Department along with four fiber reinforced polymer matrix composites. The tower was set up in building 192 in the Mechanical Testing Laboratory. Improvements were made to the tower including adding velocity detection capabilities, making loose hardware inclusive, adding an extra tower arm for better consistency, adding a double jawed clamp for faster testing, and rerouting the tower's compressed air system to improve performance. A standard operating procedure was drafted, tested, and redrafted for impact testing composite panels. The four composite panels consisted of two quasi-isotropic 16 ply AS-1 …
Analyzing The Flexural Properties Of Self-Constructed Bamboo Laminates, Brett Dorren
Analyzing The Flexural Properties Of Self-Constructed Bamboo Laminates, Brett Dorren
Materials Engineering
Bamboo plies of 1/8" and 1/32" thicknesses were glued together to form multiple unidirectional and cross-ply laminates that measured 12" by 12". The thickness of each laminate was between 0.25" and 0.375". All laminates were pressed together with a Tetrahedron MTP-10 bench top precision press at 75°F and 1000 lbf for 40 minutes. Laminates were then cut with a band-saw into four 3" by 12" test specimens, 24 hours after pressing. Each test specimen was three-point bend tested to identify the modulus of rupture (MOR) and apparent bending stiffness. Three-point bend testing was also performed on laminates that were …
Evaluation Of High Phosphorus Electroless Nickel Platings To Protect Carbon Steel Heat Exchangers In Seawater Service, Nathan Brink
Evaluation Of High Phosphorus Electroless Nickel Platings To Protect Carbon Steel Heat Exchangers In Seawater Service, Nathan Brink
Materials Engineering
The purpose of this project was to determine the suitability of using a high phosphorus electroless nickel (HPEN) coating to prevent corrosion in carbon steel heat exchangers in seawater service. 1 in. x 4 in. samples were cut from ¼ in. SA-516-70 pressure vessel plate, pickled to remove mill scale, dressed with 300 grit sand paper and sent out for plating with 2 mils of HPEN. Due to a clerical error during plating, samples were plated to a significantly lesser extent than requested. Samples were plated with approximately 0.6 mils of HPEN versus the 2 mils requested, however this was …
Measuring The Mechanical Properties Of A Newly Developed Discontinuous Carbon Fiber And Epoxy Composite, Morgan Adams
Measuring The Mechanical Properties Of A Newly Developed Discontinuous Carbon Fiber And Epoxy Composite, Morgan Adams
Materials Engineering
Engineering firm Pratt & Miller have developed a new and previously untested carbon fiber/epoxy composite using a spray lay-up process similar to a process commonly used in fiberglass production. This new composite is made by using a pneumatic chop gun that simultaneously cuts the carbon fibers to a specific length and deposits the chopped fibers and resin onto surface of an exposed mold surface. The composite is then rolled down to flatten and better wet the fibers and then the whole mold is vacuum bagged at room temperature to cure. The flexural stiffness and flexural strength of the composite with …
Tensile Properties Of Adhesive Joints Between Alclad 2024-T3 Aluminum Sheets And Extruded 6061-T6511 Aluminum For Use In Ultralight Personal Aircraft, Kevin Jones
Materials Engineering
Cold cure two-part epoxy adhesives were tested in aluminum joints to investigate their viability for use in an ultralight aircraft. The joints consisted of Alclad 2024-T3 aluminum sheets adhesively bonded to extruded 6061-T6511 aluminum, and are part of low-load-bearing members required to carry a minimum load of 175 lbs./ft. or 14.58 lbs./in. The Alclad 2024-T3 and 6061-T6511 aluminum were prepared by sanding with 80 grit abrasive paper, the surface was cleaned with acetone to remove surface contaminants, rinsed with distilled water, and dried using paper towels. Once the surface was prepared, the test coupons were assembled using one of the …
Design Of A Children’S Earth Science Exhibit For The Exploration Station In Grover Beach, California With An Emphasis On Fog Collection, Kathryn Thomas
Design Of A Children’S Earth Science Exhibit For The Exploration Station In Grover Beach, California With An Emphasis On Fog Collection, Kathryn Thomas
Materials Engineering
An outdoor earth science museum exhibit was designed for the Exploration Station in Grover Beach, California, and will use the harvesting methods of fog as a clean water resource to educate children. The design of the exhibit has two parts: a 1 m x 1 m static Standard Fog collector for long term fog collection which rises 2 m off the ground, and a mobile six-panel display consisting of six different materials and structures of meshes, all of which could potentially be used in a large scale fog collection setting. The six-panel portion will present the children with a hands-on …
Fluorescence Characterization Of Quantum Dots For Use As Biomarkers, Logan M. Grimes
Fluorescence Characterization Of Quantum Dots For Use As Biomarkers, Logan M. Grimes
Materials Engineering
Fluorescence profiles of quantum dots (QDs) were characterized to select the ideal QDs for encapsulation in phospholipids for use as biomarkers to selectively adhere to cancer cells. QDs were synthesized and extracted 0, 30, 60, and 90 seconds after precursor compounds were mixed. These extractions were isolated by extraction time. Portions from each vial were coated in a zinc sulfide shelling procedure, leaving at least half of the QD solution unshelled. These samples were characterized over four days to monitor fluctuations in fluorescence. This was done utilizing an Ocean Optics spectrometer in conjunction with Spectra Suite software. The central wavelength, …
Design And Construction Of A Simulated Evaporative Heat Exchanger For Testing The Mitigation Effects Of Pipe Coatings On Mineral Scale Deposition, Taylor J. Anderson
Design And Construction Of A Simulated Evaporative Heat Exchanger For Testing The Mitigation Effects Of Pipe Coatings On Mineral Scale Deposition, Taylor J. Anderson
Materials Engineering
The thermal efficiency of evaporative heat exchangers is diminishing due to mineral scale buildup on heat exchanger surfaces. A simulated evaporative heat exchanger was designed and constructed for testing the mitigation effects of polymer coatings on mineral scale deposition rates. The heat exchanger was designed to cool hot mud at 200°F using a cooling water supply with a calcium concentration of 1000 ppm. The system was constructed using 1.5-inch diameter polypropylene piping, a DIG Corporation drip irrigation system, a TotalPond 530 GPH pond pump, an Omega CSI32K miniature benchtop controller, Omega FWH321-020 high temperature heater tape, and fifteen copper pipe …
Application Of Quantum Dots Onto Glass Wafers As A Feasibility Test For The Spectral Down Conversion Of Uv Light For Solar Cells, Anthony Fong
Materials Engineering
Quantum dots have the ability to convert high energy photons into multiple lower energy photons. Down conversion of such high energy photons from sources such as UV light can be beneficial for applications on solar cells which waste much of the energy in the form of thermalization. To test this theory, a solar cell was hooked up to an Amprobe Solar Analyzer and tests were run to compare power output with and without the presence of quantum dots. Additionally, quantum dots were spin coated onto a glass wafer to determine its adhesion ability. Spectrometer readings were taken of the wafer …
Thermally Insulating Coating For Steel Drill Pipe, Matthew Mccaffrey
Thermally Insulating Coating For Steel Drill Pipe, Matthew Mccaffrey
Materials Engineering
A 5/16 in thick, 6 in x 6 in steel plate was used as a simple analog to 4 inch grade “S” steel drill pipe. Ethylene tetraflouroethylene (ETFE) applied as a powder coating was selected as the desired thermally insulating coating because of its excellent chemical resistance, maximum service temperature of 300°C, its thermal conductivity of 0.238 W/m-K, and for its ability to be applied in thicknesses of up to 80 mils. A powder primer coat of approximately 2 mils was applied using a conventional corona electrostatic powder sprayer, and then the high build topcoat was applied directly over the …
Biaxial & Twist Testing Of Composite Carbon-Fiber Sandwich Panels For Automotive Racing Vehicles, Erik Eckberg
Biaxial & Twist Testing Of Composite Carbon-Fiber Sandwich Panels For Automotive Racing Vehicles, Erik Eckberg
Materials Engineering
Composite sandwich panels were constructed with 4-ply plain weave carbon-fiber/epoxy face sheets in the 0o/45o/0o/45o orientation and 1/8th inch Nomex honeycomb core. The panels were cut into 5-inch square test plates for mechanical testing. All testing was done on a fixture designed and fabricated by Pratt & Miller Engineering and installed on an Instron testing system at Cal Poly. The twist test was performed by supporting diagonal corners of the plate while simultaneously loading the opposite two corners at a crosshead rate of .06 in/min (ASTM 3044-94R11). Out of 10 panels tested, …
Corrosion Of Stainless Steel 316l And Astm F75 Cobalt Chromium Alloy During Immersion Testing In Silver Salt Solutions, Meagan Higgins
Corrosion Of Stainless Steel 316l And Astm F75 Cobalt Chromium Alloy During Immersion Testing In Silver Salt Solutions, Meagan Higgins
Materials Engineering
This study evaluates the potential effects of silver salts on biocompatible metals used for prostheses during the chemical reduction process to produce a silver antimicrobial layer on the metal’s surface. Samples of two biocompatible metals were obtained: Stainless Steel 316L and ASTM F75 Cobalt Chromium Alloy. Three different silver salts were also acquired: silver nitrate, silver sulfadiazine, and silver chloride. Specimens of each metal were cut to size using a 4-1/2 inch aluminum oxide, 40 grit, cut off wheel for metal, attached to a Dewalt Angle Grinder. The biocompatible metal samples were then subject to either Solution 1, water with …
Fabricating Replacement Glass Prisms For The Piedras Blancas Lighthouse, Daniel Garcken
Fabricating Replacement Glass Prisms For The Piedras Blancas Lighthouse, Daniel Garcken
Materials Engineering
The objective of this project was to design and create a process for manufacturing replacement glass prisms for the Piedras Blancas lighthouse and several other lighthouses nationwide. The prisms were designed to be in multiple metal arrays spread across the floor of the beacon room (the topmost room of the lighthouses). The prisms functioned to transmit extra, radiant light from the beacon light through the floor of the beacon room and disperse it into the maintenance room below. Using computer aided drafting (CAD) software, an original prism was measured and modeled; the corresponding mold was also modeled. G-codes for controlling …
An Exploratory Investigation Into How Cold Working Can Affect The Acoustic Performance Of Thin Aluminum Foil In A Ribbon Microphone, Alexander (Alex) Stanley
An Exploratory Investigation Into How Cold Working Can Affect The Acoustic Performance Of Thin Aluminum Foil In A Ribbon Microphone, Alexander (Alex) Stanley
Materials Engineering
Ribbons of 4 μm thin 99.1% pure aluminum foil were cut and corrugated to replace the stock ribbon in an Apex 205 ribbon microphone. Prior to corrugation, half of the ribbons were sandwiched between two KimWipes and two pieces of cardstock then hammered to impart strain hardening. Each ribbon was placed into the microphone capsule and the frequency response of each ribbon was measured. A 10 second sine sweep from 20-20,000 Hz was played through a KRK Rokit 5 speaker and recorded through a ribbon microphone placed 6 inches away from the speaker cone. The signal generated by the ribbon …
The Synthesis And Characterization Of Gold And Silver Nanoparticles In Formal And Informal Settings, Mathew Wynn
The Synthesis And Characterization Of Gold And Silver Nanoparticles In Formal And Informal Settings, Mathew Wynn
Materials Engineering
Silver nanoparticles were synthesized through the reduction of AgNO3 using NaBH4. The borohydride anions were adsorbed onto silver nanoparticles. The repelling forces of the borohydride anions prevented the aggregation of particles, but the addition of an electrolyte or agitation induced aggregation. A yellow hue was given off by the silver nanoparticle sol that, using a spectrophotometer, had plasmon resonance at 386 nm. The silver nanoparticles were estimated to be 10 to 20 nm in diameter. Gold nanoparticles were synthesized through the reduction of HAuCl4 using Na3C6H5O7. The gold nanoparticle sol gave off a red hue that had plasmon resonance at …
Analyzing The Corrosion Resistance Of Ni-Shield 200 Coatings At Different Temperatures When Exposed To Sulphuric Acid, Alex Hussinger
Analyzing The Corrosion Resistance Of Ni-Shield 200 Coatings At Different Temperatures When Exposed To Sulphuric Acid, Alex Hussinger
Materials Engineering
Six steel samples each were twin wire arc sprayed with Hastelloy C-276 or Nickel-Shield 200 coatings approximately 0.020″ thick. These samples were then cut into 3″ by 3″ squares. A 2″ diamond grit hole saw was used to abrade and polish to a smooth surface a ring in the middle in order to get an O-ring mechanical seal. The samples were then weighed and loaded into a jig that started from the bottom up with a stainless steel plate, then the sample, then a Viton O-ring, a ¾″ thick glass plate with a 1 3/4″ hole cut in it, another …
Correlation Between 90o Tensile And 90o Flexural Properties For Thermoplastic Based Carbon-Fiber Composites, Amy Lautenbach
Correlation Between 90o Tensile And 90o Flexural Properties For Thermoplastic Based Carbon-Fiber Composites, Amy Lautenbach
Materials Engineering
Thermoplastic matrix composites containing carbon fibers and 4 different resins (TP 1-TP 4) were tested in tension with the fibers at 90 degree to the longitudinal axis following ASTM D 3039-00. The tensile strengths varied from 5.07-13.87 ksi with TP 1 as the strongest, and TP 4 as the weakest. SEM images were taken of the fracture surface of the samples to explore the fiber-matrix interaction. The SEM images showed significantly more wetting of the fibers in the higher strength materials. The SEM images of the two stronger materials showed resin coating the fibers even after fracture while the two …
Understanding The Effects Of Temperature Extremes On The Tensile And Short Beam Shear Strength Of Epoxy-Based, Glass-Fiber Reinforced Composites, Jonathan Blake Patterson
Understanding The Effects Of Temperature Extremes On The Tensile And Short Beam Shear Strength Of Epoxy-Based, Glass-Fiber Reinforced Composites, Jonathan Blake Patterson
Materials Engineering
Aptera (Oceanside, CA) has developed two epoxy-based, silica fiber-reinforced composites to be used on their three-wheeled all-electric vehicle called the 2e. Aptera’s composites were studied at temperature extremes using a dynamic mechanical analysis (DMA) system and by tensile and short beam shear (SBS) testing using an Instron testing system. These tests were conducted to simulate the loading of the composite in the 2e vehicle. Tensile and short beam shear samples were machined to 150 mm x 25 mm x 2 mm and 40 mm x 13 mm x 6 mm, respectively. DMA samples were machined to 30 mm x 5 …