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- Chemical Reactor; Corrosion Rate; Fitness for Service; Polyethylene Terephthalate; Remaining Life Assessment (1)
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Articles 1 - 30 of 46
Full-Text Articles in Risk Analysis
Exploring Red Palm Oil As A Sustainable Plasticizer For Carbon Black-Filled Ssbr/Br Tire Tread Compounds: A Comparative Evaluation Of Commercial Alternatives, Norma Arisanti Kinasih, Mohamad Irfan Fathurrohman, Santi Puspitasari, Dewi Kusuma Arti, Abdulhakim Masa
Exploring Red Palm Oil As A Sustainable Plasticizer For Carbon Black-Filled Ssbr/Br Tire Tread Compounds: A Comparative Evaluation Of Commercial Alternatives, Norma Arisanti Kinasih, Mohamad Irfan Fathurrohman, Santi Puspitasari, Dewi Kusuma Arti, Abdulhakim Masa
Journal of Materials Exploration and Findings
This study investigates the application of red palm oil (RPO) as an alternative vegetable oil resource to substitute petroleum-based plasticizers, which have environmental and health concerns, in carbon black (CB)-filled SSBR/BR tire tread compounds. The plasticizing effects of RPO were thoroughly evaluated by comparing them with a commercial bio-based plasticizer, Epoxidized Soybean Oil (ESBO), and two safer petroleum-based oils, Naphthenic Oil (NYNAS) and Treated Distillate Aromatic Extract (TDAE). The initial investigation shows that fatty acid composition is imposing regarding the plasticizing effect. The higher unsaturated fatty acid content in RPO than in ESBO improved tensile strength and degraded rolling resistance …
Analysis Of Tower Stringset Replacement From 33 Kv To 66 Kv Considering Sagging Clearance, Muhammad Lazuardi Azzura, Anne Zulfia Syahrial, Julius Purnama Eka Kartika
Analysis Of Tower Stringset Replacement From 33 Kv To 66 Kv Considering Sagging Clearance, Muhammad Lazuardi Azzura, Anne Zulfia Syahrial, Julius Purnama Eka Kartika
Journal of Materials Exploration and Findings
Efforts to increase the capacity of transmission networks are often undertaken by uprating the operating voltage of existing lines rather than building entirely new infrastructure. Such uprating typically involves the replacement of tower insulator stringsets to withstand higher voltages, while also ensuring that mechanical performance remains adequate. This paper presents an analysis of uprating the Parakan–Sunyaragi transmission line from 33 kV to 66 kV, with particular emphasis on conductor sagging and the resulting clearance from the ground. The methodology employed includes calculations based on catenary equations, analysis of conductor tensile forces, and a comparative evaluation of two widely used insulator …
Metallurgical Investigation Of A Modified Eye Bolt Failure Caused By Improper Weld Extension, Specification Deviation, And Crevice Corrosion, Dimas Muhammad Fawwaz, Reza Miftahul Ulum, Johny Wahyuadi Soedarsono, Yudha Pratesa
Metallurgical Investigation Of A Modified Eye Bolt Failure Caused By Improper Weld Extension, Specification Deviation, And Crevice Corrosion, Dimas Muhammad Fawwaz, Reza Miftahul Ulum, Johny Wahyuadi Soedarsono, Yudha Pratesa
Journal of Materials Exploration and Findings
A modified eye bolt from the David Arm Manhole Storage Tank underwent thorough metallurgical study due to the consequences of the bolt's malfunction during operation. Safety issues arose when the manhole door detached during operation. The mechanical testing and chemical composition analysis of the bolts indicated they were manufactured from an ASTM A193 Grade B7 material used for high-temperature bolting. This material did not conform to the engineering drawing, which mentioned SA 563A, which is about nuts, not bolts. This contradiction clearly shows that the eye bolt which was installed does not conform to the intended design. Welded connections of …
Rejection Of Fe (Iron) And Kmno4 (Organic Substance) Parameters In Peat Water Using Organic Membranes, Muhamad Rafli Sakti Mulia Gonera, Siti Umi Kalsum, Sarah Fiebrina Heraningsih
Rejection Of Fe (Iron) And Kmno4 (Organic Substance) Parameters In Peat Water Using Organic Membranes, Muhamad Rafli Sakti Mulia Gonera, Siti Umi Kalsum, Sarah Fiebrina Heraningsih
Journal of Materials Exploration and Findings
Peat water is a surface water source widely used by people in swampy and lowland areas, but it has poor quality characteristics such as high organic matter content, low pH, and dissolved metal levels such as iron that exceed the threshold. These conditions can cause health problems and reduce the quality of clean water so that effective treatment technology is needed. This study aims to analyze the effectiveness of ultrafiltration membranes made from chitosan from shrimp shell waste in rejecting iron (Fe) and organic substances in peat water, and to determine the effect of pressure on separation performance. This study …
Techno-Enviro-Economic Analysis Of Precipitated Calcium Carbonate Production From Carbon Dioxide In Cement Industry Flue Gas And Calcium Hydroxide, Natalia Debora Panggabean, Widodo Wahyu Purwanto
Techno-Enviro-Economic Analysis Of Precipitated Calcium Carbonate Production From Carbon Dioxide In Cement Industry Flue Gas And Calcium Hydroxide, Natalia Debora Panggabean, Widodo Wahyu Purwanto
Journal of Materials Exploration and Findings
CCUS is a technological solution to reduce emissions from the cement industry, which is the second largest CO2-intensive industry. This study aims to analyze technical, economic, and environmental performance of Precipitated Calcium Carbonate (PCC) synthesis in cement industry flue gas. The process simulation includes the CO2 capture system from cement plant, CO2 captured used as feedstock for PCC synthesis process through its reaction with calcium hydroxide. The simulation was carried out using ASPEN Plus software. Technical analysis was performed to determine the CO2 capture efficiency and PCC synthesis efficiency. Economic analysis was conducted to calculate CO2 capture cost and production …
Feasibility Analysis Of Thermal Oxidizer To Determine Remaining Life Using Fitness- For-Service Level 3 Method, Yudhi Yudistirawan, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra, Dewi Kurnia Suci, Agung Putra Mahardhika
Feasibility Analysis Of Thermal Oxidizer To Determine Remaining Life Using Fitness- For-Service Level 3 Method, Yudhi Yudistirawan, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra, Dewi Kurnia Suci, Agung Putra Mahardhika
Journal of Materials Exploration and Findings
An aged thermal oxidizer (TOX) in the oil and gas industry necessitates a comprehensive evaluation to ensure its continued safe operation. This study presents a Remaining Life Assessment (RLA) and a Fitness for Service (FFS) evaluation for the four main components of the TOX, in accordance with API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div-1 standards. The investigation includes the determination of maximum stress and maximum temperature required to assess the operational viability of the reactor. The four components are radiant, convection, transition, and stack sections—were modeled using the finite element method (FEM). Following the geometric modeling, …
Risk Identification Of Green Hydrogen Supply Chain In Ammonia Industry In Indonesia Using Delphi And Topsis Methods, Ananda Priatama, Sheila Tobing
Risk Identification Of Green Hydrogen Supply Chain In Ammonia Industry In Indonesia Using Delphi And Topsis Methods, Ananda Priatama, Sheila Tobing
Journal of Materials Exploration and Findings
The development of green hydrogen in Indonesia, while promising for supporting industrial decarbonization, remains in its early stages and faces various challenges across technical, economic, and regulatory domains. This study aims to identify and prioritize the risks linked to green hydrogen supply chain in Indonesia, particularly for applications in the ammonia industry. A set of 49 potential risk factors was initially compiled through literature review and prior studies. The Delphi method was employed with a panel of experts to validate these risks, ultimately refining the list to 27 critical risk factors. Subsequently, the Technique for Order Preference by Similarity to …
Assessing Passenger Electric Vehicle Growth Strategies And Their Impacts On Electricity Demand Load And Co2 Emissions In Aceh Province To Achieve Net Zero Emission Target By 2060, Taufik Hidayat, Widodo Wahyu Purwanto
Assessing Passenger Electric Vehicle Growth Strategies And Their Impacts On Electricity Demand Load And Co2 Emissions In Aceh Province To Achieve Net Zero Emission Target By 2060, Taufik Hidayat, Widodo Wahyu Purwanto
Journal of Materials Exploration and Findings
The electrification of the transport sector is a crucial pathway for achieving Indonesia’s Net Zero Emissions (NZE) target by 2060. This study assesses the potential impact of passenger electric vehicle (EV) penetration on electricity demand and CO2 emissions in Aceh Province through a scenario-based modelling approach. Two policy-aligned scenarios are assessed: a low-penetration (LP) scenario and a high-penetration (HP) scenario. Using the Gompertz model and the ASIF framework, total CO2 emissions were projected from 2020 to 2060. Results show that although higher EV penetration reduces direct emissions from internal combustion engine (ICE) vehicles, total CO2 emissions increase more significantly under …
Analysis Of Leakage In Nearshore Pipelines Using Fitness For Service Method To Ensure Mechanical Integrity Based On Api-579 Level 3, Elriandri Elriandri, Dedi Priadi
Analysis Of Leakage In Nearshore Pipelines Using Fitness For Service Method To Ensure Mechanical Integrity Based On Api-579 Level 3, Elriandri Elriandri, Dedi Priadi
Journal of Materials Exploration and Findings
The Fitness for Service (FFS) analysis is performed as a quantitative assessment to evaluate the integrity condition of a pipeline. Essentially, FFS assessment helps determine whether equipment components can operate safely despite existing deficiencies. This evaluation is carried out using the Finite Element Method (FEM). In the case of an underwater pipeline that experiences leak due to anchor pull at the flange connection, it undergoes plastic deformation and is lifted approximately 1 meter. As a mitigation step, inspection and repairs have been carried out by the company. Subsequently, modeling is performed to reconstruct the deformation process of the pipeline. Then, …
Assessment Of The Melt Quality Of A 30% Scrap Adc12 Aluminium Alloy Using The Inclusion And Fluidity Measurement Instrument (Ifmi) With Mullite Ceramic Filters, Gusti Ruri Ruri Lestari, Sandya Ananda Riswan, Muhammad Anis, Ahmad Ashari, Paramita Vidya Ayuningtyas, Bambang Suharno Prof, Donanta Dhaneswara
Assessment Of The Melt Quality Of A 30% Scrap Adc12 Aluminium Alloy Using The Inclusion And Fluidity Measurement Instrument (Ifmi) With Mullite Ceramic Filters, Gusti Ruri Ruri Lestari, Sandya Ananda Riswan, Muhammad Anis, Ahmad Ashari, Paramita Vidya Ayuningtyas, Bambang Suharno Prof, Donanta Dhaneswara
Journal of Materials Exploration and Findings
The increasing demand for sustainable practices in the metal casting industry has driven the use of recycled aluminum alloys such as ADC12. However, the addition of aluminum scrap tends to increase oxide inclusions, which reduce melt fluidity and compromise casting quality. This study utilizes the Inclusion and Fluidity Measurement Instrument (IFMI), equipped with mullite ceramic filters, to assess the melt quality of ADC12 aluminum alloy containing 30% scrap. Fluidity and inclusion characteristics were evaluated at five pouring temperatures (660°C, 680°C, 700°C, 720°C, and 740°C). The results show that fluidity increased with temperature, reaching a peak of 84.6 g·s⁻¹ at 740°C, …
Equipment Criticality Analysis To Determine Asset Integrity Management System Scheme In Supporting Production Optimization Scenarios In The Aeging Field, Donny Andryanto, Donanta Dhaneswara
Equipment Criticality Analysis To Determine Asset Integrity Management System Scheme In Supporting Production Optimization Scenarios In The Aeging Field, Donny Andryanto, Donanta Dhaneswara
Journal of Materials Exploration and Findings
This research investigates the production decline and cost increase in the X&Y oil and gas fields from 2022 to 2023. Production fell by 34%, while production costs per barrel rose by 79%. To address these issues, a series of optimization processes are proposed. These aim to restructure and enhance the production facilities to reduce current production costs. The optimizations include reducing pressure at the PPP Platform in 2024. Additional steps include shutting down CPP-ORF 14” pipelines and most processes at CPP 2 Platform by 2027 to convert it into an accommodation platform. Further, the plan involves optimizing the release of …
Identification Safety Critical Elements And Establish Performance Standards To Control Major Accident Hazard At The Geothermal Power Plant Pt. Xyz, Febriardy Febriardy, Jaka Fajar Fatriansyah, Endang Endang, Farhan Iqbal Bagaskoro, Ari Kurniawan
Identification Safety Critical Elements And Establish Performance Standards To Control Major Accident Hazard At The Geothermal Power Plant Pt. Xyz, Febriardy Febriardy, Jaka Fajar Fatriansyah, Endang Endang, Farhan Iqbal Bagaskoro, Ari Kurniawan
Journal of Materials Exploration and Findings
Geothermal Power Plant (GPP) use steam from geothermal reservoirs to produce electricity. Power Plants are one of the most dangerous work environments. The dangers that exist in the power generation process can be in the form of Major Accident Hazard (MAH) and have a large impact which can cause Major Accidents. Major Accident prevention can be done by managing Safety Critical Elements (SCE) as a control measure in the form of procedures to prevent or mitigate the risks. Each SCE has a Performance Standard that includes targets and thresholds set to reduce risk to reach ALARP (As Low as Reasonably …
Morphological Test Of Areca Nut Fiber Ceramic Membrane Using Scanning Electron Microscopy Energy Dispersive X-Ray Mapping Spectroscopy, Amelia Marzain, Siti Umi Kalsum, Marhadi Marhadi, Ahmad Nabil Shahab
Morphological Test Of Areca Nut Fiber Ceramic Membrane Using Scanning Electron Microscopy Energy Dispersive X-Ray Mapping Spectroscopy, Amelia Marzain, Siti Umi Kalsum, Marhadi Marhadi, Ahmad Nabil Shahab
Journal of Materials Exploration and Findings
This study investigates the potential of ceramic membranes derived from areca nut fiber as a cost-effective and environmentally sustainable material for the removal of iron (Fe) and manganese (Mn) from groundwater. Two types of membranes were fabricated: one without activation and one chemically activated using 10% sodium hydroxide (NaOH). The morphological and elemental characteristics of both membranes were analyzed using Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray (EDX) mapping. The concentrations of Fe and Mn before and after treatment were measured using Atomic Absorption Spectroscopy (AAS). The NaOH-activated membrane exhibited a more porous surface structure and higher oxygen content, …
A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi
A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi
Journal of Materials Exploration and Findings
Chutes are critical materials handling assets to transport solid particles from one process step to another in mineral processing, coal mining and cement industries. The material transport, because of material characteristics, cause severe wear on internal lining of chutes or bins’ structure. The wear problem on internal lining of bins or chutes needs to be checked to keep production efficiency. Therefore, not checked wear rate causes liner replacement schedule becomes unpredictable. It leads to production loss and highly cost maintenance in industry. This study shows that condition-based maintenance through regular thickness measurement using Ultrasonic Transducer (UT) to predict life service …
Techno-Enviro-Economic Approach For Electrification Of Rural And Shrimp Farming Regional Development Of An Isolated Island In Indonesia By Utilizing Hybrid Renewable Energy Systems, Fiqih Akbar Wijaya, Mohammad Akita Indianto
Techno-Enviro-Economic Approach For Electrification Of Rural And Shrimp Farming Regional Development Of An Isolated Island In Indonesia By Utilizing Hybrid Renewable Energy Systems, Fiqih Akbar Wijaya, Mohammad Akita Indianto
Journal of Materials Exploration and Findings
One of the challenges in developing and archipelagic countries such as Indonesia is maintaining energy demand in rural and isolated areas due to difficulties in electrical distribution. For instance, in areas like Bawean Island, no additional electricity capacity has been introduced in the past year, leading to an unmet potential customer demand. One of the possible options is by utilizing Hybrid Renewable Energy Systems (HRES) that are integrated with existing fossil fuel-based energy systems to support the growing energy demand in the remote island. A case study in Bawean Island is conducted with the projected energy demand covers the energy …
Fire And Explosion Hazard Risk Analysis Of Fuel Transfer Activities At Fuel Terminal “X” Utilizing The Quantitative Risk Analysis (Qra) Method, Angga Wahyu Sulistyawan, Yuliusman Yuliusman
Fire And Explosion Hazard Risk Analysis Of Fuel Transfer Activities At Fuel Terminal “X” Utilizing The Quantitative Risk Analysis (Qra) Method, Angga Wahyu Sulistyawan, Yuliusman Yuliusman
Journal of Materials Exploration and Findings
Fuel transfer operations at Fuel Terminal ‘X’ constitute a critical stage in the energy supply chain, where complex interactions among human, technical, and environmental factors generate inherent risks of fire and explosion. The flammable nature of fuel oil, coupled with the possibility of vapor or liquid releases outcoming by tool failures, connection leaks, or control system malfunctions, underscores the need for robust and proactive risk management strategies. This study aims to evaluate and mitigate these risks by applying Quantitative Risk Assessment (QRA). The assessment utilized the Parts Count method to foercast generic component failure rates and Fault Tree Analysis (FTA) …
Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra
Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra
Journal of Materials Exploration and Findings
Aging chemical reactors in the polyethylene terephthalate (PET) resin industry require comprehensive evaluation to ensure safe continued operation. This study conducts a remaining life assessment (RLA) and fitness-for-service (FFS) evaluation on five 30-year-old reactors, based on API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div. 1 standards. The analysis involves corrosion rate measurement, future corrosion allowance (FCA) projection, and minimum thickness verification. Among the reactors, R-120 was found to have the shortest remaining life less than 15 years. FFS assessments using three criteria Average Measured Thickness, MAWP from Point Thickness Readings, and Minimum Measured Thickness confirm that R-120 …
Implementation Of Reliability Centered Maintenance On Crude Booster Pump, Dzulfikar Ali Hafizh, Maya Agustianingrum Putri St., Ph.D., D. Rizal, Adzra Qanita
Implementation Of Reliability Centered Maintenance On Crude Booster Pump, Dzulfikar Ali Hafizh, Maya Agustianingrum Putri St., Ph.D., D. Rizal, Adzra Qanita
Journal of Materials Exploration and Findings
Crude oil booster pump is one of the critical equipment in oil refinery operations. In aging plants that have been operating for more than 25 years, where reliability and maintenance issues on equipment often cause operational disruptions and even unplanned shutdowns. This study aims to develop a structured reliability-centered maintenance (RCM) strategy for crsude oil booster pump systems that is also in line with the principles of asset integrity management system (AIMS). This methodology follows the RCM II approach, starting with system function analysis, failure mode identification, and criticality assessment through Failure Mode, Effect, and Criticality Analysis (FMECA) to determine …
Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor
Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor
Journal of Materials Exploration and Findings
Carbon Capture, Utilization, and Storage (CCUS) technologies have become a key strategic response to global efforts to reduce CO2 emissions. This study presents a leak testing strategy designed for a carbon dioxide (CO₂) piping system as part of a Carbon Capture, Utilization, and Storage (CCUS) project in the Bintuni Basin, West Papua, Indonesia. This study aims to ensure the system is properly prepared before commissioning by designing a leak test plan that is both practical and technical, based on ASME B31.3, ASME PCC-2, and API STD 520 Part 1. We conducted the process, which involves identifying the system boundaries, …
Ultimate Limit State Reliability-Based Approach Life Prediction Of An Existing Frame Structure Under Seismic Hazard In Indonesia, Wira Herucakra, Luh Putri Adnyani
Ultimate Limit State Reliability-Based Approach Life Prediction Of An Existing Frame Structure Under Seismic Hazard In Indonesia, Wira Herucakra, Luh Putri Adnyani
Journal of Materials Exploration and Findings
Life assessment integrated with Structural Integrity Management (SIM) has been implemented in the oil and gas industry for the past decade to maintain the integrity and safety of an in-service structure used to support hydrocarbon exploration, production, and processing activity. Current structural life assessment, as ruled by the American Petroleum Institute (API), uses a fatigue-based approach for offshore structures subjected to wave loading. As the general principle of SIM is not limited to offshore structures, this study offers an alternative life assessment method for onshore structures, especially steel frame structures subjected to earthquake loads. Reliability analysis, combined with the effect …
Integrity Assessment Of Shipping Line Pipelines Using Risk-Based Analysis To Determine Risk And Maintenance Strategies, Ade Ratih Anggraini, Dwi Marta Nurjaya
Integrity Assessment Of Shipping Line Pipelines Using Risk-Based Analysis To Determine Risk And Maintenance Strategies, Ade Ratih Anggraini, Dwi Marta Nurjaya
Journal of Materials Exploration and Findings
Pipeline Shipping Lines X, Y & Z are classified as critical infrastructure, being the only transportation through the crude oil lifting from P and R location to the transfer station in NM Area. To maintain the workflow of the Shipping Line, integrity assessments and risk evaluation are required to ensure the operational and safety. Anomalies were found by analysing inspection, monitoring, and repair data, while the pipelines' future integrity was assessed by calculating the remaining life. Risk-Based Analysis (RBA), which is a modification of Kent Muhlbaeur's method, is employed to conduct the risk assessment using the Probability of Failure (POF) …
Assessment Of H2s-Induced Cracking Susceptibility In Steam Line Pipes And Weld Zones During Geothermal Well Construction, Riene Kaelamanda Pragitta, Yudha Pratesa
Assessment Of H2s-Induced Cracking Susceptibility In Steam Line Pipes And Weld Zones During Geothermal Well Construction, Riene Kaelamanda Pragitta, Yudha Pratesa
Journal of Materials Exploration and Findings
The susceptibility of steam line pipes, especially in the HAZ (heat-affected zone) and weldment areas, to hydrogen sulfide in the geothermal industry is crucial to understand from the early stages, particularly during construction. The combination of tensile stress from residual stresses after welding and metallurgical phase transformation makes the joint areas vulnerable to sulfide stress cracking. This condition becomes even more extreme when the equipment operates during the well stimulation phase. This research assesses the severity of H₂S-induced cracking using NACE MR0175 and ISO 15156-1 standards, focusing on the effects of pH and partial pressure of H₂S (pH₂S …
Inspection Program Effectiveness Key Performance Indicator For Pressurized Static Equipment Integrity At Offshore Platform, Teuku Ahmad Haekal, Johny Wahyuadi Soedarsono, Badrul Munir, Muhammad Yudi Masduky Sholihin
Inspection Program Effectiveness Key Performance Indicator For Pressurized Static Equipment Integrity At Offshore Platform, Teuku Ahmad Haekal, Johny Wahyuadi Soedarsono, Badrul Munir, Muhammad Yudi Masduky Sholihin
Journal of Materials Exploration and Findings
One of the key challenges in asset integrity management system at offshore platform is the lack of visibility regarding performance issues and program effectiveness. Without proper performance measurement systems, it becomes difficult to address positive or negative trends promptly and for management to stay informed about the status and the impact of the inspection program. Therefore, Key Performance Indicator (KPI) is needed to measure inspection program effectiveness to prevent undesirable equipment failures that could lead to Loss of Primary Containment (LOPC) or Process Safety Event (PSE). The developed KPI is the ratio of the number of non-leak inspection findings with …
A Comparative Study Of Conventional And Statistically Active Corrosion Methods For Corrosion Growth Assessment Of A 24-Inch Gas Pipeline, Rudi Rinaldi, Jaka Fajar Fatriansyah
A Comparative Study Of Conventional And Statistically Active Corrosion Methods For Corrosion Growth Assessment Of A 24-Inch Gas Pipeline, Rudi Rinaldi, Jaka Fajar Fatriansyah
Journal of Materials Exploration and Findings
Component failures in oil and gas pipelines can have fatal consequences, leading to operational downtimes and environmental damage. Knowledge of the corrosion growth rate is fundamental to pipeline integrity management, as it is essential for risk assessment and decisions related to asset management. This article aimed to compare two approaches for the corrosion growth estimation of the 24-inch offshore gas pipeline: the conventional method versus the Statistically Active Corrosion (SAC) method. This article is based on the in-line inspection (ILI) results of two consecutive assessments from 2020 to 2023 of the entire 73 km of the pipeline. The results show …
Comparative Analysis Of Risk-Based And Time-Based Inspection Application In Hydrocarbon And Chemical Industries: A Review, Azizar Azizar, Nofrijon Sofyan
Comparative Analysis Of Risk-Based And Time-Based Inspection Application In Hydrocarbon And Chemical Industries: A Review, Azizar Azizar, Nofrijon Sofyan
Journal of Materials Exploration and Findings
RBI and TBI strategies are comparatively reviewed in terms of their contribution to maintaining asset integrity for asset owners in the hydrocarbon and chemical industries. The objective is to assess various methods on a cost-efficient and risk-managed operational safety basis. It utilizes common industry standards such as API 580 for RBI, and API 510, API 570, and API 653 for TBI, and also case studies and literature analysis. The analysis of data was conducted to examine how each approach deals with inspection planning and decision-making. They suggest that RBI's risk-based prioritization strategy leads to more effective management of high-risk assets, …
Implementation Of Machine Learning Using Deep Neural Networks To Estimate The Failure Risk Caused By Leakage In Pressure Relief Devices, Adi Yudho Wijayanto, Yossi Andreano, M. Ali Yafi Rizky, Dedi Priadi
Implementation Of Machine Learning Using Deep Neural Networks To Estimate The Failure Risk Caused By Leakage In Pressure Relief Devices, Adi Yudho Wijayanto, Yossi Andreano, M. Ali Yafi Rizky, Dedi Priadi
Journal of Materials Exploration and Findings
The primary objective of deploying Pressure Relief Device (PRD) equipment is to ensure the safety of pressure vessels within a pressurized system. Over time, PRD equipment may degrade and fail to perform its intended function, which must be identified as a failure mode. To mitigate potential risks associated with this, it is recommended that an approach such as risk-based inspection (RBI) be implemented. Despite the widespread adoption of RBI, the method relies on qualitative techniques, leading to significant variations in equipment risk assessments. This study proposes a novel risk analysis method that uses deep learning-based machine learning to develop a …
Inspection Planning Of Subsea Pipeline Using Risk-Based Inspection, Ni Luh Triska Adelia, Badrul Munir, Johny Wahyuadi Soedarsono
Inspection Planning Of Subsea Pipeline Using Risk-Based Inspection, Ni Luh Triska Adelia, Badrul Munir, Johny Wahyuadi Soedarsono
Journal of Materials Exploration and Findings
Pipelines are an important tool in oil and gas exploration. Pipeline is a transmission and liquid collection lines, including their accessories, which transport fluids from one plant to another. In transmission and collection process, there is a possibility of failure which can have minor to major impact on personnel injury, the environment and interrupt the business process. To maintain safety and to prevent accidents, the source and cause of failure needs to be calculated. Risk-based inspection (RBI) is a method that can be used to calculate the risk and determine the inspection planning both schedule and method, by combining the …
Maintenance Notes To Improve The Reliability Of Wheel Flange Failure For Overhead Crane, Fakhri Burhanuddin, Akhmad Herman Yuwono
Maintenance Notes To Improve The Reliability Of Wheel Flange Failure For Overhead Crane, Fakhri Burhanuddin, Akhmad Herman Yuwono
Journal of Materials Exploration and Findings
Overhead traveling cranes in the industry have utility workload classifications and require high standards of safety and reliability by mobilizing lifting and transporting capacity variants of steel products, equipment, and other supports. The crane wheels are the main support in moving the end carriage so that the crane can work according to its function. Failures in the operation and maintenance cycle have occurred. Therefore, proper repair and maintenance methods are highly needed to restore the original design function to its working integrity. Logic tree analysis was used to breakdown all causes of failure; thus, mitigation was performed by carrying out …
Analysis Risk Based Inspection Api 581 On Lpg Spherical Tank At Pt. Xyz, Sigit Trahmawan, Eddy Sumarno Siradj, Jaka Fajar Fatriansyah
Analysis Risk Based Inspection Api 581 On Lpg Spherical Tank At Pt. Xyz, Sigit Trahmawan, Eddy Sumarno Siradj, Jaka Fajar Fatriansyah
Journal of Materials Exploration and Findings
Liquified petroleum gas (LPG) spherical tanks are pressure vessel equipment for storing fuel gas products. The high pressure along with the fuel gas inside as flammable and combustible substance means that this equipment might result major accident hazard such as explosion, fires and environmental pollution. This study is aimed calculated and mitigate risk on 500 metric ton capacity LPG spherical tank using Risk-based inspection (RBI) analysis method that makes risk as its foundation. This RBI method uses quantitative analysis referring to API 581 to determine the risk of LPG Spherical Tank by determining the probability of failure (PoF) and the …
Root Cause Analysis Of Leakage Tube Boiler: A Study Case, Lydia Kartika Basaria Sitompul, Dedi Priadi
Root Cause Analysis Of Leakage Tube Boiler: A Study Case, Lydia Kartika Basaria Sitompul, Dedi Priadi
Journal of Materials Exploration and Findings
Oil and gas industry can have catastrophic implications for human life, the environment, and the economy. This paper investigated failure analysis using root cause analysis especially for boiler tube leakage of Heat Exchanger. Identify the issue using microscopic examination and energy dispersive x-ray analysis were conducted on the tube inside and outside surface to determine root cause of the failure. The formation of a protective film in the aluminum-brass tube during the starting stage is very important for ensuring adequate film protection throughout the service life of the heat exchanger. During this stage, exposure to unpolluted water is essential. The …