Industrial Engineering Commons^™

Process Modeling For Simulation, John Ryan, Cathal Heavey

Articles

This paper discusses shortfalls in relation to the requirements gathering phases of simulation. While many developments have taken place around supporting the model coding task of simulation, there are few tools available to assist in the requirements gathering phase. This is surprising as it has been reported by several researchers that the requirements phase can absorb twice as much resources as the coding phase. There are numerous process modeling tools available (over 100) that can and have been used to support the requirements phase of simulation. This paper provides a selective review of some of the most important in relation …

A Dynamic Heuristic For The Stochastic Unrelated Parallel Machine Scheduling Problem, Jean-Paul Arnaout, Ghaith Rabadi, Ji Hyon Mun

Engineering Management & Systems Engineering Faculty Publications

This paper addresses the problem of batch scheduling in an unrelated parallel machine environment with sequence dependent setup times and an objective of minimizing the total weighted mean completion time. The jobs' processing times and setup times are stochastic for better depiction of the real world. This is a NP-hard problem and in this paper, new heuristics are developed and compared to existing ones using simulation. The results and analysis obtained from the computational experiments proved the superiority of the proposed algorithm PMWP over the other algorithms presented.

Requirements Gathering For Simulation, John Ryan, Cathal Heavey

Conference papers

This paper discusses the current shortfalls in support for the pre-coding phases of a discrete event simulation project. The paper then presents a process modelling technique, Simulation Activity Diagrams (SADs), developed to specifically support the initial requirements gathering phases of a simulation project. The paper concludes with an outline of proposed future developments to the modelling technique.

Development Of A Process Modelling System For Simulation, John Ryan

Other resources

This thesis details the development of a process modelling technique to aid a simulation model developer during the requirements gathering and conceptual modelling phases of a simulation project.

There are a number of process modelling techniques available that are capable of being used during such phases of a simulation project, however there is currently a lack of process modelling techniques developed specifically to aid a simulation model developer in capturing, representing and communicating information and systems issues to persons involved in the operation of discrete systems under investigation.

A detailed review of the literature related to techniques capable of supporting …

Intelligent Simulation-Based Lot Scheduling Of Photolithography Toolsets In A Wafer Fabrication Facility, Amr Arisha, Paul Young

Conference papers

Scheduling of a semiconductor manufacturing facility is one of the most complex tasks encountered. Confronted with a high technology product market, semiconductor manufacturing is increasingly more dynamic and competitive in the introduction of new products in shorter time intervals. Photolithography, being one of the processes repeated often, is a fabrication bottleneck. Lot scheduling within photolithography is a challenging activity where substantial improvements in factory performance can be made. The proposed scheduling methodology integrates two common approaches, simulation and artificial intelligence. Using detailed simulation modeling within a structured modeling method, a comprehensive model to characterize the photolithography process was developed. An …

A Template-Based Conceptual Modeling Infrastructure For Simulation Of Physical Security Systems, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

Although simulation is one of the most innovative and cost-effective tools for modeling and analyzing a system, simulation studies often fail to provide any useful results. One reason is attributed to the fact that model formulation depends on the skills of the analyst. This paper describes a research to develop a conceptual modeling infrastructure to assist a simulation analyst in specifying components for studying physical security systems. The modeling framework has been programmed as an internet-based web application. Using the application, the successful development and implementation of a physical security simulation model will be aided by a defined scientific methodology …

Simulation Activity Diagrams, John Ryan, Cathal Heavey

Conference papers

This paper presents a technique, Simulation Activity Diagrams (SAD), developed to lessen the modelling burden during the initial requirements gathering phases of a simulation project. The technique also allows the capture and visual communication of detailed information, to manufacturing personnel, which may otherwise be lost in detailed programming code.

Physical-Statistical Modeling And Optimization Of Cardiovascular Systems, Dongping Du

USF Tampa Graduate Theses and Dissertations

Heart disease remains the No.1 leading cause of death in U.S. and in the world. To improve cardiac care services, there is an urgent need of developing early diagnosis of heart diseases and optimal intervention strategies. As such, it calls upon a better understanding of the pathology of heart diseases.

Computer simulation and modeling have been widely applied to overcome many practical and ethical limitations in in-vivo, ex-vivo, and whole-animal experiments. Computer experiments provide physiologists and cardiologists an indispensable tool to characterize, model and analyze cardiac function both in healthy and in diseased heart. Most importantly, simulation modeling empowers the …

Combining Activity-Based Costing With The Simulation Of A Cellular Manufacturing System, Paul Savory, Robert Williams, Rodney Rassmuseun

Department of Industrial and Management Systems Engineering: Faculty Publications

This paper presents an integrated simulation and activity-based management approach for determining the best sequencing scheme for processing a part family through a manufacturing cell. The integration is illustrated on a loop or U-shaped manufacturing cell and a part family consisting of four part types (A, B, C, and D). Production requirements for the cell demand that part batches be processed one type at a time. For example, all part A’s are processed until weekly demand is met, then part B’s, etc. The objective of this example is to determine the best part sequence (e.g., ABCD, DCBA or CABD). In …

Combining Activity-Based Costing With The Simulation Of A Cellular Manufacturing System, Paul Savory, Robert Williams, Rodney Rassmuseun

Department of Industrial and Management Systems Engineering: Faculty Publications

Discrete-event simulation is one of the most effective techniques for analyzing a manufacturing system. Unfortunately, little attention is given to using simulation models to estimate the economic impact of a proposed system configuration. This paper defines how activity-based costing (ABC) concepts can be incorporated into a discrete-event simulation model. Special emphasis is on demonstrating how decision making can be aided by having the simulation create a detailed “Bill of Activity” describing costs associated with manufacturing a part. The integration of ABC and simulation is illustrated by evaluating the impact of a proposed manufacturing cell configuration. The additional costing information aids …

A Web-Based Interface For Storing And Executing Simulation Model, Ashu Guru, Paul Savory, Robert Williams

Department of Industrial and Management Systems Engineering: Faculty Publications

The dominance of the Internet in the development ofinformation and communication technology has madeWeb-based distributed solutions increasingly attractive.Apart from providing other services, the World Wide Webis being looked upon as an environment for hostingmodeling and simulation applications. SIMAN is asimulation language that allows users to simulate discreteand continuous systems. In this research, a web-basedinterface or toolkit has been developed for storing andexecuting SIMAN simulation models over the Internet.This toolkit consists of a World Wide Web interface toSIMAN and a web-accessible database for storing usermodels. It provides users an easy-to-use environment fordeveloping text-based simulation models using the SIMANsimulation language. It also …

Simulation Modeling Presentations: The Life Cycle, Edward Yellig, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

A typical large scale simulation modeling project spans many months and encompasses activities such as problem definition, data collection, model development, experimentation, and scenario analysis. During the life cycle of a simulation project, numerous presentations are made to many different types of audiences. The purpose of these presentations will vary from seeking project approval, requesting information, discussing simulation model features, verifying the model, validating the model, presenting the experimental results, and offering model conclusions. This paper will discuss presentation techniques we used during a year-long simulation-modeling project. We will highlight techniques used for defining the purpose of each presentation, identifying …

Road Rescue Implements A Continuous Process Improvement Framework, John Olson, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

Continuous improvement programs traditionally focus on making small incremental improvements to a system. Unfortunately, their success can be limited due to the rapid changing environment within which most small companies operate. Improvement efforts should be flexible enough to capitalize on incremental and radical changes to a system. This paper presents a case analysis of how Road Rescue, an ambulance manufacturer, uses a continuous improvement framework to capitalize on both radical and incremental improvement opportunities. Results include a 10% increase in throughput, reduced cycle time of 44%, increased customer satisfaction, and higher quality.

Using Simulation To Derive Activity-Based Costing Estimates, Paul Savory, Robert Williams

Department of Industrial and Management Systems Engineering: Faculty Publications

This presentation showcases integrating activity based costing into the development of a SIMAN simulation of a manufacturing system.

An Integrated Approach To Simulation And Activity-Based Costing For Evaluating Alternative Manufacturing Cell Designs, Robert Williams, Paul Savory, Rodney Rasmussen

Department of Industrial and Management Systems Engineering: Faculty Publications

One effective technique for improving manufacturing efficiency involves the application of group technology part families and manufacturing cells. Selection of the best or optimum configuration of the manufacturing cell relies on the experience and judgment of the cell designer. This paper describes how activity-based costing (ABC) concepts can be integrated into a discrete-event simulation model and be used to evaluate manufacturing cell configurations. The output of the combined ABC simulation model provides a detailed “Bill of Activity” which allows the cell designer to consider costs as a critical factor in the cell design problem. Alternative cell configurations studied in this …

Simulating Queue Scheduling Policies For A Spacecraft Simulator, Paul Savory, Gene Saghi

Department of Industrial and Management Systems Engineering: Faculty Publications

The mission of the Cassini spacecraft is a unique opportunity to gain insights into major scientific questions about Saturn, the creation of the solar system, and the conditions that led to life on Earth. In preparation for the launch, NASA's Jet Propulsion Laboratory developed a software simulator to emulate the hardware data-control system of the spacecraft. Its primary use is to validate and verify commands that will be transmitted to the spacecraft. To improve the performance of the simulator, we used the SIMAN simulation language to model numerous queue-scheduling policies. Implementation of the simulation results combined with a software-code redesign …

Cycle Time Estimation For Simulating A Tandem Queueing Systems Using Aggregation Techniques, Paul Savory, Gerald Mackulak

Department of Industrial and Management Systems Engineering: Faculty Publications

One approach to simulating a single-server tandem queuing system is to explicitly model each of the production stages. In this paper, we apply queueing theory, a recursive algorithm, and composite random number sampling to develop an equivalent aggregate representation consisting of only a single production stage. Preliminary test results indicate that the aggregation works well for estimating the mean and variability of the total cycle time.

Using Mathematica To Aid Simulation Analysis, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

As computer power has increased, so has the capability of software developers to write programs that assist people with time-consuming tasks. Mathematica is such a program. The objective of this paper is to demonstrate how Mathematica, a symbolic programming environment, can be used to aid simulation analysis. In addition to a general discussion of Mathematica’s uses, advantages, and disadvantages, several examples will be presented. The examples include using Mathematica for distribution fitting, queueing analysis, random number generation, and creating a surface plot for optimization.

Issues In Developing An Undergraduate Simulation Course, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

Experience in developing an undergraduate simulation course is described. The course introduces the philosophies, principles, and methodologies for discrete-event simulation modeling. Strategy in choosing the course simulation software is discussed, plus important areas of teaching emphasis are highlighted.

A Robust Aggregation Approach To Simplification Of Manufacturing Flow Line Models, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

One of the more difficult tasks facing a modeler in developing a simulation model of a discrete part manufacturing system is deciding at what level of abstraction to represent the resources of the system. For example, questions about plant capacity can be modeled with a simple model, whereas questions regarding the efficiency of different part scheduling rules can only be answered with a more detailed model. In developing a simulation model, most of the actual features of the system under study must be ignored and an abstraction must be developed. If done correctly, this idealization provides a useful approximation of …

Scheduling A Medium-Sized Manufacturing Shop: A Simulation Study, Daniel J. Mcfeely

Theses and Dissertations

This study examined the application of simple-to-use, low cost scheduling methods to the operating environment of a medium-sized manufacturing shop. Computer simulation was used to evaluate eighteen different scheduling algorithms, each the result of the combination of a loading and a sequencing rule; due date setting was not considered since due dates are exogenously set. The loading rules investigated were Minimum Machine Required, Lowest Average WIP, and Lowest Average Aggregate Priority Level. The sequencing rules investigated were Priority, EDD, FIS, SPT, Slack, and Slack Ratio. The scheduling algorithms were evaluated against performance measures of mean tardiness, mean flowtime, mean percentage …