Creating Quality Metrics For The Capital Facilities Delivery Industry, Kelsey D. Lamb

Graduate Theses and Dissertations

A standard for industry-wide quality metrics, similar to safety metrics, for the capital facilities delivery industry is investigated and developed with the goal to motivate industry-wide adoption of this new quality metric program. A survey of the literature found key differences between capital facilities and other industries, mainly that other industries focus on the quality of the product while capital facilities focus on maintaining the cost and schedule of a project. Creating a framework that can be used across the industry can potentially lead to uniform improvement of quality for the entire industry. Quality is defined for the capital facilities …

Systems Theory-Based Construct For Identifying Metasystem Pathologies For Complex System Governance, Polinpapilinho F. Katina

Engineering Management & Systems Engineering Theses & Dissertations

The purpose of this research was to develop a systems theory-based construct for metasystem pathologies identification in support of the problem formulation phase of systems-based methodologies using an inductive research design. Problem formulation has been identified as one of the most critical stages in complex system development since it influences later stages in complex system understanding. In modern society where the operating landscape is characteristically ambiguous, mired by complexity, emergence. interdependence, and uncertainty, the concept of problem formulation is used to ensure right issues affecting complex systems surface and addressed to meet expected system performance and viability. In this research, …

Active Learning In Supply Chain Management Course, Farnaz Ghazi-Nezami, Mehmet Bayram Yildirim

Industrial & Manufacturing Engineering Presentations And Conference Materials

Active Learning in the Supply Chain Management Course. This paper presents a new active learning approach implemented in the Supply ChainManagement (SCM) course in the Industrial and Manufacturing Engineering Department.Previously, in this course the fundamentals of supply chain and logistics, drivers of supply chainperformance and analytical tools necessary to develop solutions for a variety of SCM and designproblems were mainly covered through class lectures and case study discussions. In the past fewyears, due to the growth in the needs of the organizations to “Lean” principles, the course wasmodified to satisfy this requirement more efficiently. For this purpose a new hands …

Toe Joint Replacement Models, Tarun Goswami, Allison L. Van Horn, Alexander O. Sheets

Biomedical, Industrial & Human Factors Engineering Faculty Publications

In various embodiments, provided are implantable devices for replacing all or a portion of a metatarsophalangeal joint, comprising (i) a metatarsal component comprising a Substan tially convex bearing Surface; or (ii) a phalanx component comprising a Substantially concave bearing Surface; or (iii) both. In various embodiments, also provided are methods of treating hallux Valgus by replacing all or a portion of a meta tarsophalangeal joint with one or more of the provided implantable devices.

Increasing The Independence Of Children With Spina Bifida Through The Designing And Building Of A Mechanical Aide, Andrew Duffek, Robert Brent, Michael Hamada, Melissa Rodriguez

Industrial and Manufacturing Engineering

In order to assist Silas Hopper, a child with spina bifida, with getting into his wheelchair independently when being on the ground, the senior project team set out to construct a device that would fulfill that purpose. They did this through coming up with a strict definition of the problem to be solved, designing a number of potential solutions for the problem, prototyping to determine the feasibility of the solutions, making design modifications after testing the prototype, and building the final device.

The end product was a device that was able to operate mechanically, with a design that considered safety …

Small Scale Erp Engine Design, Colyn Muir Dickson, Matthew Wade Haymond

Industrial and Manufacturing Engineering

This project set out to create a 1) low-cost, 2) dynamic, and 3) user-friendly small scale ERP software tool. These three key attributes position this product against complex and expensive systems such as SAP or Oracle. While the product still retains the dynamic and financial capabilities any good ERP system should have, the biggest value proposition is its simple and user-friendly interface. The software has a dual product-market fit: for small businesses as a low-cost planning tool, and for universities as a teaching tool. In the design phase, the team kept a primary focus on ergonomic software development while maintaining …

Tesla Motors Quality Engineering Application And Implementation, Nick Kwan

Industrial and Manufacturing Engineering

Tesla Motors, in Winter 2013 during the author’s coop,had a variety of potential improvement areas regarding their quality engineering team. There were too many overall defects on the vehicles. Those defects were recognized as the cars were passing through inspection, coming off the line, as well as brought by customers to after-purchase service. One of the defects was the Charge-port Door Malfunction, in which the door of the Model S would not open on command. An additional defect was the Windshield Wiper Malfunction, in which the fluid was not hitting the car at the desired angle. Both of these defects …

Database Design For The Collection And Visualization Of Sustainabilty Data, Henry A. Kozlowski, Nikhila Perugupalli

Industrial and Manufacturing Engineering

The goal of the project was to create a database that would be a repository for the high volume of sustainability data Illumina would like to collect. To couple with the database the project team’s goal was to design a system for visualizing the data graphically. Illumina required a database system that would be user-friendly, easy to add, delete, and edit data inputs, as well as a program that would allow the user to easily sort and graph data. The intent of the graphical representation of the data is to publish the graphs in a monthly report that would be …

Industrial Engineering Consulting, Blake J. Ahrold, Torrey M. Plana

Industrial and Manufacturing Engineering

This paper documents the senior project of Blake Ahrold and Torrey Plana. This project was created to provide a solution to the problem of small to medium Sized enterprises (SMEs) being under represented by lean consulting companies. The project was at first intended to be a lean consulting startup and then pivoted to The Systems Optimization Club. A project charter, Gantt chart, and business model canvas were created for the startup and used as guidelines in the creation of the Systems Optimization club. The club is to be run like a lean consulting company. The club will provide teams of …

Strasbaugh Nonconforming Report Optimization, Eden Andersen, Angela Asgekar, Rebecca Gregg

Industrial and Manufacturing Engineering

This paper strives to convey the problems and proposed solutions for Strasbaugh’s Nonconforming Report (NCR) Optimization. Strasbaugh is a world leader in silicon wafer polisher and grinder technologies. After a significant down size to the company parts they used to manufacture now have to be purchased, and many of these incoming parts do not conform to Strasbaugh’s high standards. This has led to an increase in NCRs that need to be processed, which takes up time, resources and money.

The objective therefore became to update the multi-sheet carbon copy paper system to better optimize the use of these reports and …

Designing A Supply Chain For Wine Imports, Italy To California, Neil Magnuson, Sam Bucher

Industrial and Manufacturing Engineering

Executive Summary

In this report a framework for a hypothetical business will be covered. Bucher & Magnuson Wine Import Inc. has provided a business plan as well as a detailed supply chain design for operations. In addition, a model for scaling and a redesign of a possible storage facility will be found. This comprehensive document outlines end to end the supply chain model of the hypothetical business and moreover a framework for starting a wine import business in San Luis Obispo.

The conclusions of the results from this model are the following:

• Unconcerned with time, the cheapest route for 1 …

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An Automated Solution For Analyzing Supply Chain Performance, Paul Ringelstein

Industrial and Manufacturing Engineering

The world is becoming increasingly connected as technology progresses and globalization reaches more countries. This interconnection creates new challenges and new relationships for both people and businesses. Now, more than ever, businesses have to work together to satisfy the high demands of customers.In a world full of complex organizations that do business together, the supply chain has become the heartbeat of corporations. The interconnectedness of the organizations in the supply chain is critical to the success of all components of the supply chain. In order to gain an advantage in markets today, data needs to be used to determine where …

Analysis Of 3d Printer Schedule, Colin B. Mclane

Industrial and Manufacturing Engineering

With recent innovations in technology, 3D printing has become a rapidly expanding manufacturing method that is being used for a wide range of applications. Their ability to build parts layer by layer instead of cutting away initial material allows this method to have almost no wasted material, creating the potential for a much more efficient, cost effective process. In order to continue the growth of this manufacturing strategy, the performance of 3D printers need to be enhanced to ensure equal or higher quality of produced parts in comparison to other manufacturing methods that are more commonly used. One important part …

Cost Effective Analysis Of Big Data, Steven J. Litzsinger, Nehad Dababo

Industrial and Manufacturing Engineering

Executive Summary

Big data is everywhere and businesses that can access and analyze it have a huge advantage over those who can’t. One option for leveraging big data to make more informed decisions is to hire a big data consulting company to take over the entire project. This method requires the least effort, but is also the least cost effective. The problem is that the know-how for starting a big data project is not commonly known and the consulting alternative is not very cost effective. This creates the need for a cost effective approach that businesses can use to start …

Design Of An Automated Vehicle Detection System For Bicycles: Fireworks Cycling Sensor, Jason Cheng, Peter Kim, Tory Morgan, Clayton Young

Industrial and Manufacturing Engineering

Abstract

This report explores the necessity for increased cyclist safety in urban settings, leading to the birth of a product which aims to drastically reduce the risk of accidents while heightening the sense of safety overall. The project outlines and details the product development process of a consumer-friendly vehicle detection system, with a holistic scope which includes technical rapid prototyping and coding, team dynamics, decision making process, and change management. Two formal prototypes were developed before a functional final product was identified and constructed, each iteration drastically improving practicality and efficiency of detection. The final product underwent extensive testing in …

Economic Analysis And Justification For Automated Welding Systems, Roxanne Raye

Industrial and Manufacturing Engineering

This report looks at designing a new welding process for a company in the Oil & Gas industry, ensuring method consistency and performance quality of their steel drill bit while increasing overall production. The current product is welded manually with a flux core wire, resulting in high cycle times and numerous cases of required rework.

The use of automation systems will be analyzed for their increased consistency, quality, safety, and production estimates. Specifically robotic cell design will be considered, since it can work on more parts with fewer operators, adding efficiency and flexibility to the production floor. Other areas of …

Dcpp/Polygait Inventory Control System, Logan Pace, Robert Garlinghouse

Industrial and Manufacturing Engineering

This report discusses a proposed system to improve upon inventory management issues experienced in the M&TE Tool room for the PG&E Diablo Canyon Power plant. Effective inventory tracking and management is an important characteristic of any organization handling physical assets, and without the proper system in place, companies may lose expensive items and waste time by not having equipment available when needed. The tool room is experiencing inventory shrinkage of M&TE equipment nearing $100,000 per year largely because of an inefficient checkout system that fails to keep employees accountable for the tools they check out. Even more costly than the …

Quality Improvement At Patio Pacific, Petdoors, Tri Minh Nguyen, In Woo Suh

Industrial and Manufacturing Engineering

Quality is key in manufacturing any type of product. Customer expectations only rise with time, and it has become more crucial than ever for companies to produce quality products to survive. This project sets out to improve quality of flagship products at Patio Pacific. This report contains the background of the company, Patio Pacific, the process of finding critical problems, and the methodology to solve them.

Customer returns and inquiries have the ability to eat up cash flow in any type of company. This senior project sets out with introduction of the project that explains how the project came about, …

Developing Entrepreneurial Thinking In Engineering Students By Utilizing Integrated Online Modules, Ronald S. Harichandran, Maria-Isabel Carnasciali, Nadiye O. Erdil, Cheryl Q. Li, Jean Nocito-Gobel, Samuel Bogan Daniels

Mechanical and Industrial Engineering Faculty Publications

An approach to develop entrepreneurial thinking skills in engineering students by integrating online modules into existing courses is described. Eighteen online modules covering a variety of topics will be developed. Developers for the modules are selected by reviewing proposals submitted in response to a broadly distributed request for proposals. Developers undergo extensive training before embarking upon module development. Students will complete each standalone module outside of class hours. Instructors who deploy a module in their course will develop contextual course assignments that reinforce concepts covered in the modules. These instructors also undergo training and are assisted by an external consultant. …

Don't Go Chasing Big Waterfalls, William "Ike" Eisenhauer

Engineering and Technology Management Faculty Publications and Presentations

The article focuses on the importance of simpler health systems in the U.S. Topics discussed include success of simple systems as they are well-understood, improvement of simple systems by coupling them together, handling more patient cases by larger systems by the medical laboratory technicians giving complicated results and designing simple systems by health system engineers to deal with fewer problematic cases of patients with more efficacy.

Void Modeling In Resin Infusion, Mark Wesley Brandley

Theses and Dissertations

Resin infusion of composite parts has continually been reaching to achieve laminate quality equal to, or exceeding, the quality produced with prepreg in an autoclave. In order for this to occur, developers must understand the key process variables that go in to producing a laminate with minimal void content. The purpose of this research is to continue efforts in understanding 1) the effect of process conditions on the resultant void content, with a focus on resin infusion flow rate, 2) applying statistical metrics to the formation, location and size of voids formed, and 3) correlate these metrics with the local …

Friction Bit Joining Of Dissimilar Combinations Of Dp 980 Steel And Aa 7075, Rebecca Hilary Peterson

Theses and Dissertations

Friction Bit Joining (FBJ) is a new technology that allows lightweight metals to be joined to advanced high-strength steels (AHSS). Joining of dissimilar metals is especially beneficial to the automotive industry because of the desire to use materials such as aluminum and AHSS in order to reduce weight and increase fuel efficiency. In this study, FBJ was used to join 7075 aluminum and DP980 ultra-high-strength steel. FBJ is a two-stage process using a consumable bit. In the first stage, the bit cuts through the top material (aluminum), and in the second stage the bit is friction welded to the base …

Cal Poly Dining: The Avenue Redesign, Eric Calbonero, Derek Nollsch, Casey Reilly

Industrial and Manufacturing Engineering

Executive Summary

Campus Dining is planning to close VG’s Cafe during the 2015-2016 school year; as a result, the remaining restaurants on campus need to accommodate the additional student demand. The student team consisting of Eric Calbonero, Derek Nollsch, and Casey Reilly met with Campus Dining’s Director of Operations, Greg Yeo, about this issue—he directed the team toward a redesign of The Avenue Food Court. To redesign The Avenue, the project team focused on several key deliverables as follows:

• Study current customer trends in The Avenue

• Develop a proposed facilities layout and design

• Perform a capacity analysis of The Avenue …

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San Luis Obispo Children's Museum: The Circuit Lab, Megan Garcia, Victoria Higgins, Michael Xie

Industrial and Manufacturing Engineering

Executive Summary

Over a nine month period, the senior project team worked closely with the San Luis Obispo Children’s Museum to develop a new interactive exhibit for the museum’s Science, Technology, Engineering, and Mathematics (STEM) floor. The initial budget given for this project was $3,000. The museum’s requirements for a new exhibit were that it must be safe for young children to use, require minimal supervision, is interactive, has learning objectives, and is economically feasible and sustainable. The team chose to build an exhibit that would teach young children about simple circuitry and electronics.

First, extensive research of circuits, children’s …

Collaborative Rescheduling Of Flights In A Single Mega-Hub Network, Sufian Ikhmeis

Dissertations

Traditionally, airlines have configured flight operations into a Hub and Spoke network design. Using connecting arrival departure waves at multiple hubs these networks achieve efficient passenger flows. Recently, there has been much growth in the development of global single mega-hub (SMH) flight networks that have a significantly different operating cost structure and schedule design. These are located primarily in the Middle East and are commonly referred to as the ME3. The traditionalist view is that SMH networks are money losers and subsidized by sovereign funds.

This research studies and analyzes SMH networks in an attempt to better understand their flight …

Warpage And Shape Distortion In Laser Metal Sintering, Xuan Wang

Industrial and Manufacturing Engineering

Selective Laser Sintering (SLS) is the primary method to fabricate metal and ceramic components in additive manufacturing. Due to the anisotropy of powder material, the sintering rate difference will inevitably causes shape change, distortion , and other defects of sintered parts. In this paper, a continuum model was developed to simulate the SLS process. The developed model has been successful to predict sintering kinetics. The impact of processing parameters, such as laser power, scanning speed, hatching distance, and particle size has been studied . The proposed method provides an innovative tool to optimize SLS process parameters.

Customer Complaint Management Systems (Ccms) In A Food Processing Industry, Maggie A. Macleish

Senior Honors Projects, 2010-2019

Abstract

The food processing industry must meet customers’ highest quality expectations at the lowest cost. I partnered with Nestlé’s pizza facility in Little Chute, WI, to improve the current customer complaint approach of the quality department, which aimed to improve product quality. To improve the total quality of the system, this project established a defensive method of addressing customer complaints. Some strategies used to improve the current Customer Complaint Management System (CCMS) include Quality Functional Deployment (QFD), fuzzy logic, Kano’s methods, Voice of the customer (VOC) and Go-See-Think-Do (GSTD). These strategies are all related, but have not previously been used …

Comparison Of Low-Temperature Co-Fired Ceramic And Direct Bonded Copper For Single Ended Primary Inductance Topology, Kristopher Cody Johnson

Electrical Engineering Undergraduate Honors Theses

This work examines the thermal dissipation characteristics of Low-Temperature Co-fired Ceramic (LTCC) and Direct Bonded Copper (DBC) with the implementation of a Single Ended Primary Inductance Converter (SEPIC) topology. The advantages and disadvantages of the two substrates will be explored in addition to a description of the design and control of the SEPIC. It will be shown that the DBC implementation is superior with regards to thermal dissipation, but that LTCC has advantages in high- density packaging, RF applications, and embedded components. These substrates and converters provide many advantages in industrial applications that include automotive and grid level implementations. Additional …

Improving Connectivity Between Members And Alumni Of Alpha Pi Mu, Ben Patrick Buell, Shannon Elizabeth O'Keefe

Industrial and Manufacturing Engineering

The purpose of this project was to solve the problems of a lack of connectivity between the current members and alumni of Alpha Pi Mu, as well as the lack of incentives for prospective members to join the club. These problems were solved by creating a website that allowed current members to be able to view the complete work experiences of alumni and provided a way to reach out to those alumni directly to network with them. The agile project management system was used to develop the website and helped to successfully complete all of our design requirements listed in …

Prioritizing Interdictions On A Shortest Path Network, Hayden D. Summerhill

Industrial Engineering Undergraduate Honors Theses

We consider a variant to the shortest path network interdiction problem with symmetric information from Israeli and Wood (Networks 40, 97-111,2002) which arises in the context of nuclear smuggling prevention. In the basic shortest path interdiction problem, an interdictor has a limited number of interdictions with which he can lengthen arcs in a network in order to maximize the length of the network’s shortest path. This thesis considers the case in which the interdictor does not make all of the interdictions at once. Rather, the interdictor must make the interdictions over a set number of periods. Each period has a …