S&G Metal Fab Battery Tray, Matthew Nartatez

Industrial and Manufacturing Engineering

This report was written for the design of a battery tray and manufacturing process for S&G Metal Fab. The manufacturing steps of how to process the sheet metal to create the product are defined and documented in this report. This project began with constraints given by S&G and were all accomplished using coursework knowledge obtained as a manufacturing engineer student at Cal Poly San Luis Obispo. This report mainly covers parameters regarding the cutting, bending and, deforming of sheet metal to acquire the desired shapes and sizes. It also analyzes the costs that are associated with these processes and material. …

Polyxpress Usability Testing, Chloe Erdie

Liberal Arts and Engineering Studies

This paper investigates different usability testing methods, and details a final usability testing procedure for the PolyXpress application. Usability testing varies greatly and depends on the size, scope, and budget of a project. Jakob Nielsen, a usability expert, says usability testing generally involves finding test users, asking the users to perform representative tasks with the design, and observing/documenting what happens. There are three main types of usability testing methods: traditional, discount, and going-out-of-business. The methods range in scale, complexity, and cost. This paper specifically details the unique combination of the three main methods that should be used as the usability …

Manufacturing Execution System (Mes) An Examination Of Implementation Strategy, Riley F. Elliott

Master's Theses

The priorities of executing the manufacturing orders generated by an MRP system are often in operational conflicts with the dynamics of the manufacturing floor. It is not uncommon for a given manufacturing order to reach the shop floor several weeks or longer after being "opened" by an MRP system where it may face a chaotic case of large queues, machine down-time, parts shortage, scrap problems and other resource management constraints. Many companies have resorted to the Manufacturing Execution System (MES) software solution to resolve these problems. This method first gained popularity in mid-90’s within the semiconductor industry. An MES approach …

Towards Operations Excellence: Optimising Staff Scheduling For New Emergency Department, Amr Arisha, Waleed Abo Hamad

Conference papers

This paper presents a case study of an Emergency Department of a public hospital in Dublin, and uses an integrated approach to determine optimal staffing levels to meet the challenges of its dynamic patient demand levels. A comprehensive stochastic model is developed to incorporate patients care pathways and the resources required along their treatment journeys. Analytical Hierarchical Process is utilised to enable decision makers to set their preferences for the facility’s strategic objectives. Evolutionary algorithms are applied to optimise staff schedules. The resulted optimized schedules maintains continuity of care delivery for patients while ensuring a balanced equilibrium among available staff.

Hosx: Hospital Operations Excellence Model, Shivon S. Boodhoo

Dissertations

Hospital performance can be evaluated in four categories: (i) quality of care, (ii) process of care (iii) financial and (iv) operations productivity. Of these, ‘quality of care’ is the most widely reported and studied measure of performance, and focuses primarily on the clinical outcomes of the patient. In contrast, operations productivity and efficiency is the least studied measure, and currently there is limited ability to evaluate how efficiently the hospital has used its resources to deliver healthcare services. Cost containment in the healthcare industry is a challenging problem, and there is a lack of models and methods to benchmark hospital …

The People Dimension In Logistics And Supply Chain Management – Its Role And Importance, Edward Sweeney

Books/Book chapters

It is widely recognised that the effective application of logistics and supply chain management (SCM) has a vital role to play in European economic recovery. Experience suggests that success in achieving higher levels of supply chain integration (SCI) depends on both physical and technical components (the hard-wiring), as well as human and behavioural components (the soft-wiring). There is significant evidence that the latter has been largely neglected by the logistics and SCM community. Furthermore, it appears that the majority of supply chain improvement initiatives by practitioners have been primarily concerned with technological, structural and process issues. This chapter …

The Evaluation Of Software Quality, Dhananjay Gade

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Software Quality comprises all characteristics and significant features of a product or an activity which relate to the satisfaction of given requirements. The totality of characteristics of a software product depends upon its ability to satisfy given needs: for example (a) the degree to which software possesses a desired attribute or combination of attributes. (b) The degree to which a customer or user perceives that software meets their expectations, (c) the characteristics of software that determine the degree to which the software in use will meet the customer expectation. This study has three objectives. The first objective is to identify …

Evolution Of Medication Administration Workflow In Implementing Electronic Health Record System, Yuan-Han Huang

All Dissertations

This study focused on the clinical workflow evolutions when implementing the health information technology (HIT). The study especially emphasized on administrating medication when the electronic health record (EHR) systems were adopted at rural healthcare facilities. Mixed-mode research methods, such as survey, observation, and focus group, were used to investigate insightful interventions to compensate potential errors during the medication administration process. Research data were collected from three South Carolina small-scale rural hospitals over several clinical departments.
The major purposes of this study were two folds: (1) to assess medical staff's computer competency for the new IT system, and (2) to investigate …

Robust Parameter Design In Complex Engineering Systems:, Gregory Boylan

All Dissertations

Many industrial firms seek the systematic reduction of variability as a primary means for reducing production cost and material waste without sacrificing product quality or process efficiency. Despite notable advancements in quality-based estimation and optimization approaches aimed at achieving this goal, various gaps remain between current methodologies and observed in modern industrial environments. In many cases, models rely on assumptions that either limit their usefulness or diminish the reliability of the estimated results. This includes instances where models are generalized to a specific set of assumed process conditions, which constrains their applicability against a wider array of industrial problems. However, …

Reliability Analysis Of Low-Silver Bga Spheres Comparing Failure Detection Criteria, Briana Fredericks

Industrial and Manufacturing Engineering

One of the challenges of solder joint reliability tests is estimating the time of failure of the solder joint. Failure criteria should be able to detect solder joint failure as early as possible, while minimizing the probability of false detection. The failure mechanism under study is cracks due to thermal fatigue. The most common method to estimate failure due to cracks is to monitor the resistance during testing, because solder imaging and cross-sectioning methods are destructive. Current industry failure criteria do not adequately demonstrate the relationship between the size of the crack and the resulting change in resistance. This project …

Supply Chain "Mega-Trends": Current Status And Future Trends, Edward Sweeney

Practitioner Journals

The supply chain management (SCM) concept has become embedded in the thinking of many organisations in recent years. Originally introduced by management consultants in the early 1980s, SCM has a strong focus on integration of processes across functions within firms, as well as between the organisations that comprise the wider extended enterprise. There is a significant body of research to support the notion that the consistent delivery of value to customers is predicated on higher levels of intra-firm and inter-firm integration. Putting the supply chain integration (SCI) concept into practice is critically dependent on the ability of firms to manage …

An Expert Based Multi Attribute Group Decision Making (Magdm) Model For Portfolio Evaluation: Application On Ground Force Units, Metin Gultekin

Engineering Management & Systems Engineering Theses & Dissertations

This main objective of this dissertation is to propose an expert based multi attribute group decision making model (MAGDM) for portfolio evaluation and demonstrate it by applying it to evaluate brigade types under different military missions. Specifically, currently used Heavy, Mechanized Infantry, Airborne Infantry, and Stryker brigades are evaluated under a set of possible future military missions. The purpose of the study is to provide a model for decision makers, engaged in a force development process.

This study combined MAGDM and simulation by using expert judgments to create distributions rather than aggregating them into point values. Excel and Monte Carlo …

Application Of Assignment Problem Theory To Cal Poly's Week Of Welcome Program Presentation Schedule, Kevin T. Aban

Industrial and Manufacturing Engineering

The Week of Welcome (WOW) is a part of Cal Poly’s Orientation Programs. One of the main objectives of WOW is to provide content to new students on a variety of different topics in the form of Awareness Presentations. The problem being addressed in this paper is that of assigning the orientation groups of incoming students to these Awareness Presentations so that they have a schedule that meets all of the necessary criteria. The most important of those requirements is schedule balance and flexibility for future use. This scheduling problem is solved through the use of operations research and binary …

Gyroscope Assembly Process Improvement Analysis, Ian Douglass, Juan Ulises Saucedo

Industrial and Manufacturing Engineering

The gyro is a fundamental portion of many assemblies that Company S, a directional drilling company, manufactures. The gyro assembly is a highly sensitive and complex process, and it was paramount to establish efficiency and quality guidelines to base management decisions. The first guideline succeeded by increasing throughput by means of a simulation using ProModel. Next, non-value and value added activities were identified through a value stream map. Lastly, a database was developed in order to capture high integrity quality control data, or key performance indicators, such as, throughput, first-pass inspection yields at every test performed, and defects found. This …

Implementation Of A Sustainable Project Management Methodology For Cal Poly Sae Baja, Theo Graziadei

Industrial and Manufacturing Engineering

A lack of project organization manifested through unclear team goals, rush deliveries of materials, lost tools and materials, half days of effort due to improper planning, wasted design time, missed submission dates, lack of clear job positions at competition, and low competition scores. A process was created to properly manage the team and it was implemented through the use of various templates, examples, and calculation programs. Each deliverable received feedback from this project’s stakeholders and changes were reflected in the final process. The results were as follows:

Table 1: Summary of Results

Implement a sustainable project management methodology

Each step …

The Design, Testing, And Manufacturing Of A Pin Fin Extrusion Heat Sink, Arash Michael Mira

Industrial and Manufacturing Engineering

My senior project focuses on the design, testing, and manufacturing of pin fin extrusion heat sinks that are you used to cool simple electronic applications across a multitude of markets. Without the modern day heat sink, electronics that we have become familiar with throughout our everyday lives will cease to exist. I will design these heat sinks using Solid Works 3D CAD. I will then test the heat sinks using ICEPAK CFD software, where I will model the heat sink against a 5 watt application, inside of a cabinet that models the chassis of a computer. After receiving these results, …

Evaluation And Design Of Potting Production Process Improvements For The Non-Profit Organization, Growing Grounds Farm, Maiya Avalon Bourland, Precilla Tang

Industrial and Manufacturing Engineering

This report focuses on the potting production process for the non-profit organization (NPO) Growing Grounds Farm (GGF), and aims to promote a standardized workflow system to enhance the working experience for Transitions‐Mental Health Association employees and volunteers. This project takes careful consideration into the process improvements proposed so to support the double bottom line of economic and social objectives. To address the equally important objectives, the Human Centered Design toolkit created by IDEO, specifically for third sector organizations, was integrated with the traditional Industrial Engineering design process methodology. Feasible alternatives were developed and evaluated based on the objectives. The selected …

Design Of An Automated Employee Scheduling System, Matthew Cameron, Yuriy Goldman

Industrial and Manufacturing Engineering

Many retail stores, as well as other organizations that employ a multitude of part-time employees, rely on developing schedules frequently, since the availabilities of the employees as well as the needs of the business change often. This process is often performed on a weekly basis, and is complex and time-consuming. The schedule must typically satisfy numerous requirements, including business needs, legal restrictions, and employee availability constraints. As a result, errors are common, and employee time that could have been spent on improving sales or operations is instead consumed by the scheduling task.

This project explores two solution methods for this …

Atk's Radial Airframe Forming Process Assessment, Andres Martinez

Industrial and Manufacturing Engineering

The purpose of this project was to provide ATK with a solution to increase efficiency in the R-02 radial forming center so that it could meet the increase in demand projected for the next 5 years. In addition, give ATK projected dates of when new machines would need to be implemented to be able to keep up with the demand. The system was analyzed through time studies to identify areas of possible improvement and eliminate any non-value added activities. Cycle times of each activity were used to simulate the current state of the system using ProModel software. Changes in operations …

Restaurant Design: An Industrial Engineering Perspective, Joseph Travis Spanu

Industrial and Manufacturing Engineering

The objective of this paper is to design a health food restaurant using current industrial engineering tools and practices. This includes creating a menu, determining the average gross profit per customer, determining the location, designing a 3-d layout, simulating service, and analyzing local food supply chains. Using a simplified menu and pricing quotes from a food distributor, the average gross profit per customer is estimated to be $3.50. Location is determined by comparing the predicted number of customers and the cost to rent at two different areas. A downtown location is determined to gross approximately $5,200 per month over a …

Rfid Technology Selection And Economic Justification For Healthcare Asset Tracking, Tyler Robert Peabody, Tali Freed

Master's Theses

Although Radio Frequency Identification (RFID) and Real-Time Location System (RTLS) technologies for inventory tracking have been growing in popularity, the healthcare industry has been reluctant to adopt these technologies. One of the primary reasons for this lack of enthusiasm has been the risk associated with electromagnetic interference between RFID/RTLS systems and medical equipment functionality. The other reason has been the substantial cost and complexity of implementing RFID/RTLS in healthcare organizations. In this study, we show that there are several ways to safely install RFID/RTLS systems to improve the inventory management processes of hospitals and clinics. We then analyze the inventory …

Women's High Heel Discomfort Analysis And Prototype Solution, Kevin Blakley, Annamarie Kepple

Industrial and Manufacturing Engineering

ABSTRACT

WOMEN’S HIGH HEEL DISCOMFORT ANALYSIS AND SOLUTION

Kevin Blakley and Annamarie Kepple

Women love high heeled shoes, but this love comes at the cost of comfort. Wearing high heels causes a lot of pain and, in the long term, health complications. This project tries to overcome the problem by ultimately making high heels more comfortable. In order to do this, one must first understand the reasons that high heels are uncomfortable, such as arch angle, heel height, and the changes in walking motion. Once there is a true understanding of the factors that contribute to high heel discomfort, the …

Polyparking, Christopher Blackmer, Michael Suttie

Biomedical Engineering

The purpose of this senior project is to analyze the various options for the implementation of a parking lot information system on the California Polytechnic State University, San Luis Obispo campus. This system would involve three main components: physical counting hardware, a database and analysis organization system, and a user interface for disseminating the gathered information. The project investigates and provides commentary on various available and commonplace systems, and the benefits and drawbacks of these systems. During the course of the project, a flexible database and user-interface was developed in Microsoft Access, which will allow counter output to be gathered …

Sustainable Purchasing Practices: An Investigation Into Current Industry Awareness And Practice, Frank Palisi, Kathryne Newton, Edward Sweeney

Conference papers

This research study illustrates the importance of sustainable purchasing practices for organizations in the U.S. distribution industry and answers several important questions: what is the current awareness of U.S. organizations regarding sustainable purchasing practices; to what extent are U.S. organizations evaluating, selecting, and retaining suppliers based upon sustainable purchasing practices; and to what extent are sustainable purchasing practices being implemented by the U.S. organizations under study? With an ever increasing global economy, is it critically important for organizations to put in place sustainability practices; the biggest impact organizations can make is often in an organization’s purchasing department. The researcher begins …

Where Next For Supply Chain Management?, Des Lee

Books/Book chapters

Supply chain management (SCM) has been so successful that it is largely taken for granted. Its success has been built on improving three key flows – of product, of money and of information – and on one core principle – core competence. What next for SCM? This article outlines the vulnerabilities that are embedded in modern supply chains and the unintended consequences of outsourcing activities that are not core competences. These consequences are global and have the potential to undermine past achievements. Finally, broad suggestions are made as to how these issues can be addressed and the areas on which …

S-Stem Scholars, A Second Generation: Support For At-Risk Upper Division And Transfer Students In Ceas, Andrew A. Kline, Betsy M. Aller

Academic Leadership Academy

Begun in 2010, the S-STEM Scholar Program increases opportunities for financially needy but academically talented students. These students:

•Are first-time, first year students •Demonstrate financial need through FAFSA applications

•Will enter a major in the College of Engineering and Applied Sciences

•Have a math ACT of 24 or above

Student awardees receive up to $3,000 per semester, and continue to receive this amount for up to eight semesters with continued academic success and progress to degree.

Preemptive Resume Priority Call Center Model With Two Classes Of Map Arrivals, Srinivas R. Chakravarthy, M. Senthil Kumar, R. Arumuganathan

Industrial & Manufacturing Engineering Publications

Generally in call centers, voice calls (say Type 1 calls) are given higher priority over e-mails (say Type 2 calls). An arriving Type 1 call has a preemptive priority over a Type 2 call in service, if any, and the preempted Type 2 call enters into a retrial buffer (of finite capacity). Any arriving call not able to get into service immediately will enter into the pool of repeated calls provided the buffer is not full; otherwise, the call is considered lost. The calls in the retrial pool are treated alike (like Type 1) and compete for service after a …

Technology Adoption In Small And Medium-Sized Logistics Providers, Pietro Evangelista, Alan Mckinnon, Edward Sweeney

Articles

Purpose - The main aim of the research is to shed light on the role of information and communication technology (ICT) in the logistics innovation process of small and medium- sized third party logistics providers (3PLs).

Design/methodology/approach – A triangulated research strategy was designed using a combination of quantitative and qualitative methods. The former involved the use of a questionnaire survey of small and medium-sized Italian 3PLs with 153 usable responses received. The latter comprised a series of focus groups and the use of seven case studies.

Findings – There is a relatively low level of ICT expenditure with few …

Efficient Space Dedication To Bus Rapid Transit Or Light Rail Systems, Jacob Tsao, A Pratama

Faculty Publications

Dedicating two lanes and passenger platforms to transit typically requires taking the same space away from general use. This may affect public support. This paper proposes efficient geometric configurations for a two-dedicated-lane BRT or light rail system that requires a minimum amount of right-of-way along a busy commute arterial. In many current busy commute corridors, a significant part of the street median is underused or unused for traffic purposes. The efficiency is achieved ainly by using the street median between a left-turn lane and its counterpart located at the intersection on the other end of the same street section and …

Has Supply Chain Management Lost Its Relevance?, Natalie Descheres

Books/Book chapters

The context of business has changed dramatically over the last 15 years. The definition of need satisfaction, the shift from “dot to web” competition and the embedding of the organisation into a wider political and societal environment has transformed SCM contributions and the meaning of work for employees. Interdependence must evolve from the do-it-alone approach and yet the ashes are not proving fertile ground. In many ways, traditional models of management have not kept up with the changes and are taken aback by the complexity that surrounds us. Complexity is however not a feature of our world, but one of …