Industrial Engineering Commons^™

Entropy Applications In Industrial Engineering, Saeed Zamiri Marvizadeh

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Entropy is a fundamental measure of information content which has been applied in a wide variety of fields. We present three applications of entropy in the industrial engineering field: dispatching of Automatic Guided Vehicles (AGV), ranking and selection of simulated systems based on the mean performance measure, and comparison between random variables based on cumulative probability distributions.

The first application proposes three entropy-based AGV dispatching algorithms. We contribute to the body of knowledge by considering the consequence of potential AGV moves on the load balance of the factory before AGVs are dispatched. Kullback-Leibler directed divergence is applied to measure the …

A Sociotechnical Systems-Based Process To Facilitate The Development Of A Change Intervention Deployment Plan, Jorge Luis Nadal

EMSE Doctoral Projects

The purpose of this project was to formulate a process to facilitate the development of an effective change intervention deployment plan. The premise is that without a proper deployment plan, the successful implementation of a change intervention in an organization will be slow and require multiple revisions. This research utilized a Sociotechnical Systems (STS) approach to analyze the implementation of a major change intervention.

This research was in part prompted by a request by management of the U.S. Army Corps of Engineers (USACE) for the researcher to examine why it has taken so long to successfully implement this large-scale change …

Approximate Algorithms For The Combined Arrival-Departure Aircraft Sequencing And Reactive Scheduling Problems On Multiple Runways, Gulsah Hancerliogullari

Engineering Management & Systems Engineering Theses & Dissertations

The problem addressed in this dissertation is the Aircraft Sequencing Problem (ASP) in which a schedule must be developed to determine the assignment of each aircraft to a runway, the appropriate sequence of aircraft on each runway, and their departing or landing times. The dissertation examines the ASP over multiple runways, under mixed mode operations with the objective of minimizing the total weighted tardiness of aircraft landings and departures simultaneously. To prevent the dangers associated with wake-vortex effects, separation times enforced by Aviation Administrations (e.g., FAA) are considered, adding another level of complexity given that such times are sequence-dependent. Due …

2d Autocad Geometric Data Extraction And Post Processing For Numerical Control, Tito Mwinuka

Tanzania Journal of Engineering and Technology (TJET)

In this paper, a method of extracting 2D geometric data from AutoCAD drawing and post processing for Numerical Control (NC) is presented. Geometric data already available in the Drawing Interchange Files (DXF) can be utilized to accurately and economically prepare part programs for controlling NC/CNC machine tools. AutoCAD, being general purpose software, stores its geometric data in a form that cannot be directly applied for automatic generation of Numerical Control (NC) codes. The way around the discrepancy between the structure of a drawing database (DXF files) and the information requirement for part programming is addressed in this work. NC programming …

Open Source Kiswahili Spell Checker (Sw-Tz), Hashim Twaakyondo

Tanzania Journal of Engineering and Technology (TJET)

Different English software products are localized into many native languages spoken around the world, the most popular software products localized so far are word processing software and web browsers. The effort has begun to localize these software products in Kiswahili language which is widely spoken in Tanzania, East and Central Africa. Kiswahili is an official language of Tanzania, and is a national language in Uganda and Kenya. To make these software products useful to Kiswahili speaking community particularly in Tanzania a new Kiswahili spell checker has been developed and, it uses most of the Kiswahili words spoken in Tanzania and …

Isolation And Characterisation Of Micro-Organisms With Industrial Importance From Sisal Bole Rots, Consolatha Mhaiki

Tanzania Journal of Engineering and Technology (TJET)

Investigation of microorganisms naturally acclimatized to Agave hybrid H 11648 (sisal bole rot) was conducted, with the aim of isolating and characterizing Aspergillus niger strains for industrial use. Microorganism were identified morphologically and then confirmation made by polymerase chain reaction (PCR). Results showed the existence of four major groups, listed in order of abundances as follows; Aspergilli (36.0±0.8) %, Penicillin (28.0±0.1) %, Yeast (15.0±1.6) %and Fusarium (10.0±0.12) %. The main groups of Aspergilli strains were A. nidulans, A. tamari and A. niger in ratios (3:2:2), respectively. Several endo-spore forming non-enteric gram (-) rods and coccid bacteria identified by API 20 …

Improvement Of Hydraulic Press For Vegetable Oil Expression In Rural Areas, I. P. Bateebe

Tanzania Journal of Engineering and Technology (TJET)

Cultivation of oil producing crops especially Jatropha and croton as source of vegetable oil for biodiesel production is being encouraged in rural areas. To recover oil from seed, manual press is the feasible method in rural areas where there is no electricity. Research was conducted to improve hydraulic oil press machine for rural application. Factors affecting oil recovery were found to be: moisture content of seeds, operating pressure, seed oil content, and the amount of seeds pressed per batch. Percentage oil recovery was improved by reducing diameter of press cylinder, hence increasing expression pressure, and either reducing amount of seed …

Project Based Learning In Engineering Economics: Teaching Advanced Topics Using A Stock Price Prediction Model, Lizabeth Schlemer

Industrial and Manufacturing Engineering

A graduate level advanced engineering economics class taught at California Polytechnic State University, San Luis Obispo, includes a thorough review of time value of money, investment evaluation, inflation, risk and return, financing decisions, corporate investment strategies, risk analysis and decisions incorporating non-monetary considerations. Historically this course was taught using an advanced text where the topics were covered sequentially. A redesign of the course now includes the construction of a stock price prediction model for a company of the student’s choice. Through the model, the topics are covered and discussed in the context of the large model-building project. For instance, inflation …

Exploring A High-Tech Approach To Subterranean Dwelling Environments For Commercial Implementation, Matthew Richard Gordon

Industrial and Manufacturing Engineering

People are always looking to experience something interesting and unique when on vacation. What could be more unique than staying in a hotel that is completely underground? While people have always been amazed at natural caves and other subterranean structures, the idea of spending the night in one of these is a somewhat untried area, although it could be quite the selling point. This being the case, the idea of a subterranean hotel is not so farfetched, however there are a number of issues that arise with this project. These issues include construction and selecting the proper site and building …

Cal Poly Chocolates, Jason Ferrel, Taylor Fitzpatrick

Industrial and Manufacturing Engineering

Our design for this project began with building a strong understanding of the current production process. A meeting with the manager, Anna Nakayama, provided a detailed overview of the entire process and outlined some areas of concern. In addition, she provided us with access to critical data such as standard operating procedures and inventory spreadsheets. From there, time studies were conducted for each of the 8 types of chocolate. These time studies helped identify three main issues facing Cal Poly Chocolates. The first issue is in the packaging area of production. The process is entirely manual and has become a …

Qualification Of A New Glass Bottle With E&J Gallo Winery, Danielle Leanne Medeiros

Industrial and Manufacturing Engineering

This paper will further examine the procedures involved in transitioning to a new bottle type made by Glass Company B, on a specific bottling line within E&J Gallo’s bottling facility. For this project Bottling Line X will require thorough testing as well as the creation of a changeover choreography plan. The testing procedure will follow a 3 phase process utilizing project management and statistical skills to ensure quality standards are upheld with the transition. Since Bottling Line X is not familiar with transitioning between bottle types, lean manufacturing techniques will be required to create a changeover document ensuring operators are …

Application Of Data Envelopment Analysis To Identify Undervalued Equities On The Dow Jones Industrial Average, Ryan L. Kotzebue

Industrial and Manufacturing Engineering

Two factors that drive investors to and away from the stock market are reward and risk, respectively. By using a stock selection strategy that is quantitative, investors may feel more comfortable and secure with their decisions. However, there lacks a quantitative strategy that can produce increased returns with lower risk by purchasing a small number of stocks. The objective of this project was to formulate a quantitative stock trading strategy that produced exceptional returns with low risk while also fulfilling additional requirements to benefit the common investor.

By using a linear programming based operations research technique known as data envelopment …

Facility Redesign At The Systech Corporation, Jacob J. Rucker

Industrial and Manufacturing Engineering

This senior project is a redesign of Systech’s manufacturing floor as they move to their new facility to be able to support the expected increase in customer demand. As of January 2013, Systech was working near full capacity, and because of their new product release, they expect the demand to outstrip the production capabilities of the current facility. Because of this, Systech is moving their final testing operations in San Diego to a larger building. During this transition, they have expressed interest in redesigning the current floor layout in order to maximize the productivity of their employees. To accomplish this, …

Wart Eliminator Project Report, Colton Story, Kyle Shipman

Industrial and Manufacturing Engineering

The Wart Eliminator is a product based on the theory of resonant frequency and its ability to devitalize pathogens with the use of electronic pulses. Using the resonant frequency of the wart’s pathogen, the device is operated by the user with two switches for power and a probe connected by a wire to the device for applying to the affected area of the user while running three minute cycles. The product is in the beginning stages with only a prototype made. The product needed a proper ergonomic design to be easily used by the user and a cost analysis to …

Simulating The Flow Of Students Through Cal Poly's Undergraduate Industrial Engineering Program For Policy Analysis, Alexander Clayton Weber

Industrial and Manufacturing Engineering

The purpose of this project is to analyze the flow of Industrial Engineering students at California Polytechnic University San Luis Obispo in order to measure various graduation metrics by use of a simulation. Currently, graduation rates are relatively low in comparison with the rest of the state of California and future growth and decreased budgets may threaten graduation rates for incoming students. This simulation will identify bottleneck classes [those that hold up students from graduating] and provide a basis for a sensitivity analysis in which different scenarios are constructed to determine their effects on graduation metrics. The simulation will offer …

Lunalight - Bringing Light To The Expanding World, Gabriela M. Igel, Daniel J. Patrick, Kimberley M. Smith

Materials Engineering

The LunaLight, a solar rechargeable light and cell phone charger, addresses the lack of access to electricity faced by 1.4 billion of the world’s population (International Finance Corporation). The LunaTech team has developed a product that is bright, simple, compact, versatile and competitive with existing products. Through a partnership with the non-profit organization One Million Lights, LunaTech has improved a previous team’s design to address user feedback, concerns of durability, and manufacturability.

The LunaLight design includes a 5 component plastic housing held together by 4 screws, a surface mounted PCB, a lithium-ion (Li-Ion) battery, one high-brightness LED, a solar panel, …

Application Of Systems Engineering And Project Management For Algae Photo Bioreactors, Andrew S. Balberchak

Industrial and Manufacturing Engineering

EXECUTIVE SUMMARY

Today there is much talk about different sources for biofuel to replace the decreasing supply of fossil fuels. Algae seem very promising with its abundance across the globe and relatively simple growing conditions. Lipids can be extracted from this organism which is then converted to biofuel. Although biofuel production from algae is not economically viable at this stage, researchers are suggesting using the by-products of algae for supplemental and healthcare use. If true, this could justify the economics of obtaining fuel from algae by creating more markets from various algae products.

Cal Poly State University’s Food Science and …

Convertible High Heel Design, Mathew Caspari, Tyler Shelton

Industrial and Manufacturing Engineering

Many women feel pain and discomfort when wearing high heels to certain events. This is a problem because it can lead to a variety of health issues. It would be beneficial and convenient if a woman could remove the heelpiece from her shoe while still wearing the same product. However, there is currently no popular high heels that can convert to a flat shoe on the market today. Our goal was to perform an in depth human factors analysis with regards to high heel use and formulate a solution to these problems. After reviewing literature, conducting a survey, and analyzing …

Thermal Characterization Of A System On Chip (Soc), James Gilstrap

Industrial and Manufacturing Engineering

Electronics are getting more and more advanced. Companies are designing their product to be more powerful, but at the same time they are designing them to be smaller and more user friendly. Heat becomes a major factor with the limited amount of surface area. The objective of this project is to measure the junction temperature of three system on chips (SoC) under various loading conditions and their time constant. The junction temperature was measured based on the diode’s I-V linear relationship. Both calibration and measurement of the junction temperature were conducted for three different SoC packages. The measurement results can …

Reason-To-Reuse: A Sustainable To-Go Food Storage Container System For Restaurants, Ryan Christopher Labuda

Industrial and Manufacturing Engineering

A food storage container (FSC), also known as a to-go box, is a very popular way for Americans to pick up food when in a rush and take it with them or store leftovers after dining. Some of the more popular materials that make up FSCs include Styrofoam, paper and plastic. These FSCs are meant for one time use and subsequently the majority end up as waste in their local regions. Reason-To-Reuse is a sustainable business that provides an alternative to the current model of disposable FSCs at restaurants by cutting down on waste. The objective of the Reason-To-Reuse project …

Design And Analysis Of A Materials Management System For Boeing Commercial Airplanes' (The Boeing Company) Metallic Raw Material Supply Chain With A Focus On Lead Time Manipulation And Corresponding Effects On Inventory And Cost, Henry Lu

Industrial and Manufacturing Engineering

The purpose of this project is to identify the costs associated with an aggregation strategy run by Boeing Commercial Airplanes. In order to identify these costs, a rudimentary replenishment system must be designed for the supply chain due to the fact that there is currently no such system in place. This replenishment system will be used to create a model (created in Excel) to calculate the total annual costs of the system. The model must allow changes to some of the important inputs such as mill performance measures and lead times and report the resulting changes in the total annual …

Companion Pass Program, Andrew Toney

Industrial and Manufacturing Engineering

At the end of each quarter the students of Cal Poly prepare to sign up for their classes for next quarter. This process is more difficult for seniors who must meet very specific requirements in order to graduate on time. Students can spend hours trying to find the “perfect schedule”, that one schedule that fits their personal schedule and their graduation requirements, while not over taxing themselves during that quarter by having too much class work. This Cal Poly explores the creation and implementation of an extra scheduling tool to address the weaknesses of the current scheduling system, PASS, and …

Bicycle Mounted Iphone 5 Case With Charging System, Patrick Goebel

Industrial and Manufacturing Engineering

This purpose of this project is to design and manufacture a bicycle handlebar mounted case that will house Apple’s iPhone 5 and a charging system that utilizes a charge from a generator hub in the front wheel of a bicycle. The charging system and software for this project will be developed by an Electrical Engineering Graduate student. The case and charging system must be a self-contained unit that is weather-proof and aesthetically pleasing. It must allow the user to use all of the features of the iPhone 5 under a wide range of speeds. It must be adjustable between portrait …

Analyzing The Costs Of Different Energy Storage Systems For California Polytechnic State University, Christian Royer

Industrial and Manufacturing Engineering

The goal of this project was to analyze the different ways to release energy from an energy storage device into the grid to save money. This project was worked in conjunction with a Master’s of Science student. An entire year of Cal Poly’s energy usage was examined and multiple trends were observed about when the maximum amount of energy was used. These trends looked at the time of day, the day of the week, and season to see what would be the best way to release energy into the grid to save money. There were two different batteries sizes examined …

The Decision Process Of Transitioning From A 3-Axis To A 4-Axis Or 5-Axis Mill Machine, Andrew Van Cleve, David Sherman

Industrial and Manufacturing Engineering

Companies are always looking for new ways to increase productivity and help the company save money. The way this is done is by researching new and more efficient ways to produce whatever it is the company is selling. Since there are always new technologies coming forward it can be difficult to distinguish which ones are viable and which ones are not. This paper looks at the decision of moving a company from a traditional 3-axis milling set-up to a 4-axis or 5-axis milling set-up. Through research and analysis this report will guide a company through the decision making process and …

Reducing Customer Wait Time And Improving Processes At Abc’S Atv Rentals, Thomas Allen Merrill Jr.

Industrial and Manufacturing Engineering

This project serves to explore the system bottlenecks of a small, family owned ATV rental company. The main objective is to reduce the average time a customer spends in the system, focusing on customer wait time as well as other areas that can be improved. This was done by collecting time studies and inputting the values into simulation software, which was run to represent the current system as well as various other possible scenarios encountered by rental companies. While creating the simulation, adaptive techniques were incorporated into the simulation. These techniques aim to increase the durability and reusability of the …

Evaluation And Redesign Of Potting Shed For The Non-Profit Organization, Growing Grounds Farms, Adya Sinha, Julianna Levy

Industrial and Manufacturing Engineering

Growing Grounds, a local nonprofit organization, operates as a fully functioning nursery in San Luis Obispo. Their planting facility is outdated and the process is inefficient. They have new funding available and need to determine if they should automate certain processes or improve existing methods. This report details the current process and presents two possible ergonomic solutions and the accompanying layouts and improvements. An analysis is conducted to determine which new layout is recommended for Growing Grounds based on their current production and revenue, and future recommendations are given.

Towards Operations Excellence: Optimising Staff Scheduling For New Emergency Department, Amr Arisha, Waleed Abo Hamad

Conference papers

This paper presents a case study of an Emergency Department of a public hospital in Dublin, and uses an integrated approach to determine optimal staffing levels to meet the challenges of its dynamic patient demand levels. A comprehensive stochastic model is developed to incorporate patients care pathways and the resources required along their treatment journeys. Analytical Hierarchical Process is utilised to enable decision makers to set their preferences for the facility’s strategic objectives. Evolutionary algorithms are applied to optimise staff schedules. The resulted optimized schedules maintains continuity of care delivery for patients while ensuring a balanced equilibrium among available staff.

Polyxpress Usability Testing, Chloe Erdie

Liberal Arts and Engineering Studies

This paper investigates different usability testing methods, and details a final usability testing procedure for the PolyXpress application. Usability testing varies greatly and depends on the size, scope, and budget of a project. Jakob Nielsen, a usability expert, says usability testing generally involves finding test users, asking the users to perform representative tasks with the design, and observing/documenting what happens. There are three main types of usability testing methods: traditional, discount, and going-out-of-business. The methods range in scale, complexity, and cost. This paper specifically details the unique combination of the three main methods that should be used as the usability …

A Stand-Alone Methodology For Data Exploration In Support Of Data Mining And Analytics, Michael Gage

Master's Theses

With the emergence of Big Data, data high in volume, variety, and velocity, new analysis techniques need to be developed to effectively use the data that is being collected. Knowledge discovery from databases is a larger methodology encompassing a process for gathering knowledge from that data. Analytics pair the knowledge with decision making to improve overall outcomes. Organizations have conclusive evidence that analytics provide competitive advantages and improve overall performance. This paper proposes a stand-alone methodology for data exploration. Data exploration is one part of the data mining process, used in knowledge discovery from databases and analytics. The goal of …