Industrial Engineering Commons^™

Design Of An 8-Channel Data Acquisition System For Measuring Diode Junction Temperature, Jason Maynard

Industrial and Manufacturing Engineering

The solid state lighting industry is striving to expand the use of light emitting diodes (LEDs) in more applications, particularly in high brightness applications. As the power of LEDs increase, heat removal becomes a critical issue. To improve device lifetime, quantum efficiency, and LED colour, the diode p-n junction temperature (Tj) must be kept to a minimum. Measuring this key parameter is difficult or impossible with direct methods, such as thermocouples and infrared cameras, due to the small size of LEDs. Fortunately, junction temperature can be measured indirectly by using a relationship between the diode forward voltage (Vf) and junction …

A Decision Support System For Capacity Management, Anton Slobodnik

Industrial and Manufacturing Engineering

Every manufacturer faces the challenge of managing production capacity. How effectively a company meets required capacity as compared to competitors will be a determinant of profitability and success.

This paper details the creation of a best of breed software that can act as a decision support system and help planners reschedule work, add shifts and make sure that the master production schedule is feasible before putting it into an MRP system.

As a part of my senior project I’ve created a Rough-Cut Capacity Tool that takes lead time into account and performs basic what if analysis on level loading a …

Finding And Optimising The Key Factors For The Multiple-Response Manufacturing Process, Jeh-Nan Pan, Jianbiao Pan, Chun-Yi Lee

Industrial and Manufacturing Engineering

With the advent of modern technology, manufacturing processes became so sophisticated that a single quality characteristic cannot reflect the true product quality. Thus, it is essential to perform the key factor analysis for the manufacturing process with multiple-input (factors) and multiple-output (responses). In this paper, an integrated approach of using the desirability function in conjunction with the Mahalanobis-Taguchi-Gram Schmit (MTGS) system is proposed in order to find and optimise the key factors for a multiple-response manufacturing process. The aim of using the MTGS method is to standardise and orthogonalise the multiple responses so that the Mahalanobis distance for each run …

Effects Of Reflow Profile And Thermal Conditioning On Intermetallic Compound Thickness For Snagcu Soldered Joints, Jianbiao Pan, Tzu-Chien Chou, Jasbir Bath, Dennis Willie, Brian J. Toleno

Industrial and Manufacturing Engineering

Purpose – The purpose of this paper is to investigate the effects of reflow time, reflow peak temperature, thermal shock and thermal aging on the intermetallic compound (IMC) thickness for Sn3.0Ag0.5Cu (SAC305) soldered joints.
Design/methodology/approach – A four-factor factorial design with three replications is selected in the experiment. The input variables are the peak temperature, the duration of time above solder liquidus temperature (TAL), solder alloy and thermal shock. The peak temperature has three levels, 12, 22 and 32°C above solder liquidus temperatures (or 230, 240 and 250°C for SAC305 and 195, 205, and 215°C for SnPb). The TAL has …

Automated Fixture Design For A Rapid Machining Process, Wutthigrai Boonsuk, Matthew C. Frank

Faculty Research & Creative Activity

Rapid prototyping techniques for CNC machining have been developed in an effort to produce functional prototypes in appropriate materials. One of the major challenges for rapid machining is to develop an automatic fixturing system for securing the part during the machining process. The method proposed in this paper is the use of sacrificial fixturing, similar to the support structures in existing rapid processes like Stereolithography. During the machining process, sacrificial supports emerge incrementally and, at the end of the process, are the only entities connecting the part to the stock material. This paper presents methodologies for the design of sacrificial …

Automated Fixture Design For A Rapid Machining Process, Wutthigrai Boonsuk, Matthew Frank

Faculty Research & Creative Activity

Rapid prototyping techniques for CNC machining have been developed in an effort to produce functional prototypes in appropriate materials. One of the major challenges for rapid machining is to develop an automatic fixturing system for securing the part during the machining process. The method proposed in this paper is the use of sacrificial fixturing, similar to the support structures in existing rapid processes like Stereolithography. During the machining process, sacrificial supports emerge incrementally and, at the end of the process, are the only entities connecting the part to the stock material. This paper presents methodologies for the design of sacrificial …

The Effect Of Ultrasonic Frequency On Gold Wire Bondability And Reliability, Jianbiao Pan, Minh-Nhat Le, Cuong Van Pham

Industrial and Manufacturing Engineering

This paper presents a systematic study on the effect of 120 KHz ultrasonic frequency on the bondability and reliability of fine pitch gold wire bonding to pads over an organic substrate with gold metallizations. The study was carried out on a thermosonic ball bonder that is allowed to easily switch between ultrasonic frequencies of 60 KHz and 120 KHz by changing the ultrasonic transducer and the ultrasonic generator. Bonding parameters were optimized through the design of experimental methodology for four different cases: 25.4 mm wire at 60 kHz, 25.4 mm wire at 120 kHz, 17.8 mm wire at 60 kHz, …

Rubric For Presentation Evaluation, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

I have developed this rubric to allow classmates and myself to offer an evaluation or assessment of a student classroom presentation. It is my attempt to develop a standardized evaluation linked to specified criteria, making the grading process simpler and more transparent.

Rubric For Project Report Evaluation, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

I have developed this rubric to formalize the evaluation or assessment of a project report. It is my attempt to develop a standardized evaluation linked to specified criteria, making the grading process simpler and more transparent.

The Impact Of Communication Medium On Team Performance Patterns, Pilar Pazos, Mario G. Beruvides

Engineering Management & Systems Engineering Faculty Publications

The increased impact of globalization and rapidly changing technologies are some of the biggest challenges facing 21st century organizations. Remote teams supported through computer-based systems have been identified as a key lever to help organizations adapt to this turbulent environment. This study sheds some light on how teams perform and adapt by evaluating performance and synergy over time for teams in two different settings: computer supported and face-to-face. Participants in the study were randomly assigned either to a computer-supported or a face-to face group. Each group met over three sessions to perform a series of tasks that were evaluated using …

New Heuristics For The 0-1 Multi-Dimensional Knapsack Problems, Haluk Akin

Electronic Theses and Dissertations

This dissertation introduces new heuristic methods for the 0-1 multi-dimensional knapsack problem (0-1 MKP). 0-1 MKP can be informally stated as the problem of packing items into a knapsack while staying within the limits of different constraints (dimensions). Each item has a profit level assigned to it. They can be, for instance, the maximum weight that can be carried, the maximum available volume, or the maximum amount that can be afforded for the items. One main assumption is that we have only one item of each type, hence the problem is binary (0-1). The single dimensional version of the 0-1 …

Direct Manipulation Of Virtual Objects, Long Nguyen

Electronic Theses and Dissertations

Interacting with a Virtual Environment (VE) generally requires the user to correctly perceive the relative position and orientation of virtual objects. For applications requiring interaction in personal space, the user may also need to accurately judge the position of the virtual object relative to that of a real object, for example, a virtual button and the user's real hand. This is difficult since VEs generally only provide a subset of the cues experienced in the real world. Complicating matters further, VEs presented by currently available visual displays may be inaccurate or distorted due to technological limitations. Fundamental physiological and psychological …

Rubric For Project Self-Evaluation, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

I have developed this rubric to allow each member of a project team to offer a self-assessment of their own performance on the projects. It is my attempt to develop a standardized evaluation linked to specified criteria, making the grading process simpler and more transparent.

Ruberic For Project Team Member Evaluation, Paul Savory

Department of Industrial and Management Systems Engineering: Instructional Materials

I have developed this rubric to allow team members for course projects to offer an evaluation or assessment of the fellow members of their team. It is my attempt to develop a standardized evaluation linked to specified criteria, making the grading process simpler and more transparent.

Presence-Dependent Performance Differences Between Virtual Simulations And Miniature Worlds, Andre Huthmann

Electronic Theses and Dissertations

The purpose of simulation is to avoid reality-based constraints by the implemen-tation of a synthetic model. Based on this advantage, interactive simulations have conquered all areas of applications from acquisition, and training, to research. Simulation results are transferred in many ways into reality and conclusions are drawn from the simulation to the application. Many anecdotal observations on human-in-the-loop simulations have shown a significant difference in actor behavior between simulations and reality-based applications. It seems that the factors that makes simulation so attractive, namely the absence of constraints and especially of imminent danger for persons and equipment, influence the behavior and …

Multi-Objective Network Reliability Optimization Using Evolutionary Algorithms, Franciso Oswaldo Aguirre

Open Access Theses & Dissertations

This work presents a new multiple objective evolutionary algorithm to solve three well known network reliability allocation problems considering different conflicting objectives to be optimized simultaneously. The new algorithm is applied in the design of a telecommunication network that is formed for several stations or nodes interconnected by telecommunication links or paths. The problem presented in this work involves finding which links to activate in order to obtain connectivity in the nodes. The number of nodes that need to be connected depends of the case that is being evaluated. The three network reliability problems considered are: all-terminal, k-terminal, and two-terminal. …

Novel Approach To Predict The Crash Testing Data Using Multiple Regression Analysis And Principal Component Analysis, Ravi Lochan Kallur

Open Access Theses & Dissertations

In the design process of vehicles, crash tests are very critical to determine the safety measures. Every motor manufacturing company has to maintain certain standards for their autos. This will lead to the design optimization of safety measures utilizing the data available from crash tests. The engineers perform various experiments to generate data from crash testing of vehicles in their manufacturing facility. With the help of simulators; they create a virtual environment to perform design changes. Hence the data obtained from the crash tests is vital in design optimization of safety systems. The present study deals with the technologies involved …

Contributions By Individual And Group Strategies For Organizational Learning In Architectural, Engineering, And Construction Firms, Robert Beaver

Electronic Theses and Dissertations

Organizations with multiple operating requirements require support functions to assist in execution of strategic goals. This effort, in turn, requires management of engineering activities in control of projects and in sustaining facilities. High level strategies include employing engineering support that consists of a project management function encompassing technical and managerial disciplines. The architecture/engineering, and construction office (AEC) is the subject of this research. Engineering and construction oriented organizations have experienced challenges to their abilities to learn and grow. This has potential detrimental implications for these organizations if support functions cannot keep pace with changing objectives and strategy. The competitive nature …

A Systematic Analysis To Identify, Mitigate, Quantify, And Measure Risk Factors Contributing To Falls In Nasa Ground Support Ope, Joylene Ware

Electronic Theses and Dissertations

The objective of the research was to develop and validate a multifaceted model such as a fuzzy Analytical Hierarchy Process (AHP) model that considers both qualitative and quantitative elements with relative significance in assessing the likelihood of falls and aid in the design of NASA Ground Support Operations in aerospace environments. The model represented linguistic variables that quantified significant risk factor levels. Multiple risk factors that contribute to falls in NASA Ground Support Operations are task related, human/personal, environmental, and organizational. Six subject matter experts were asked to participate in a voting system involving a survey where they judge risk …

The Design And Development Of An Additive Fabrication Process And Material Selection Tool, Andrew Palmer

Electronic Theses and Dissertations

In the Manufacturing Industry there is a subset of technologies referred to as Rapid Technologies which are those technologies that create the ability to compress the time to market for new products under development . Of this subset, Additive Fabrication (AF), or more commonly known as Rapid Prototyping (RP), acquires much attention due to its unique and futuristic approach to the production of physical parts directly from 3D CAD data, CT or MRI scans, or data from laser scanning systems by utilizing various techniques to consecutively generate cross-sectional layers of a given thickness upon the previous layer to form 3D …

Data Entry Error In Mobile Keyboard Device Usage Subject To Cognitive, Environmental, And Communication Workload Stressors Present In Fully Activated Emergency Operations Centers, Samiullah Durrani

Electronic Theses and Dissertations

The diversity and dynamic nature of disaster management environments necessitate the use of convenient, yet reliable, tools for technology. While there have been many improvements in mitigating the effects of disasters, it is clearly evident by recent events, such as Hurricane Katrina that issues related to emergency response and management require considerable research and improvement to effectively respond to these situations. One of the links in a disaster management chain is the Emergency Operations Center (EOC). The EOC is a physical command center responsible for the overall strategic control of the disaster response and functions as an information and communication …

Dod Acquisition Workforce Education: An Sba Education Case Study, Richard Davenport

Electronic Theses and Dissertations

A Department of Defense (DoD) M&S education task force is in the process of studying the Modeling and Simulation (M&S) education of the acquisition workforce. Historically, DoD acquisition workforce education is not referred to as education, but rather what the Defense Acquisition University (DAU) refers to as "practitioner training, career management, and services." The DAU is the organization primarily responsible for training the DoD acquisition corps in conjunction with service schools and strategic partners in the civilian sector. DAU programs primarily focus on program management, contracting, and management of logistics across the system life cycle. Further, the examples and cases …

Occupational Lower Extremity Risk Assessment Modeling, Christopher Reid

Electronic Theses and Dissertations

Introduction: Lower extremity (LE) work-related musculoskeletal disorders (WMSDs) are known to occur with cumulative exposure to occupational and personal risks. The objective of this dissertation study was to find if creating a quantifiable risk detection model for the LE was feasible. The primary product of the literature review conducted for this study resulted in focusing the attention of the model development process onto creating the initial model of the LE for assessing knee disorder risk factors. Literature Review: LE occupational disorders affect numerous industries and thousands of people each year by affecting any one of the musculoskeletal systems deemed susceptible …

An Integrated Probability-Based Approach For Multiple Response Surface Optimization, Okay Isik

Engineering Management & Systems Engineering Theses & Dissertations

Nearly all real life systems have multiple quality characteristics where individual modeling and optimization approaches can not provide a balanced compromising solution. Since performance, cost, schedule, and consistency remain the basics of any design process, design configurations are expected to meet several conflicting requirements at the same time. Correlation between responses and model parameter uncertainty demands extra scrutiny and prevents practitioners from studying responses in isolation. Like any other multi-objective problem, multi-response optimization problem requires trade-offs and compromises, which in turn makes the available algorithms difficult to generalize for all design problems. Although multiple modeling and optimization approaches have been …

Hybrid Approach For Site Selection Using Impact Assessment And Principal Component Analysis, Ugandhar Reddy Kondamadugula

Open Access Theses & Dissertations

Principle component analysis (PCA) is used to analyze week data of emission of particulate material from the Residential community. In this Thesis we selected five sites maps where sensors are arranged to collect particulate materials PM0.25, PM 10.Impact Assessment on the site areas are done in the first case,the results Impact Assessment on the site shows that the Global warming potential is really high at the site when the analysis is run for hundred years the Global warming potential has a very high impact on Environment leading to various health hazards. Secondly Principal Component Analysis is used to find out …

Electric Power Distribution Optimization Using Evolutionary Algorithms, Sowmya Parimi

Open Access Theses & Dissertations

In the present research, a new evolutionary algorithm is developed to solve the component allocation problem in electricity distribution systems. The problem addresses the upgrade/design of an electricity distribution system with the objective of minimizing expected system downtime subject to cost and repair time constraints. The algorithm is tested on the Dual Element Spot Network (DESN) configuration which is one of the most commonly used configurations by the power industry. This algorithm is demonstrated with two examples.

Discrete Element Modelling Of Silicon Nitride Ceramics: Crack Formation And Propagation In Indentation Test And Four Point Bending Test, Rajeev Senapati

Open Access Theses & Dissertations

Advanced ceramic materials have been extensively used in aerospace, automobile and other industries. However, the reliability of the advanced ceramics is the major concern because of the brittle nature of the materials. This work aims to model silicon nitride ceramics using Discrete Element Method (DEM) and simulating the crack formation and propagation. DEM software package PFC2D is used to simulate indentation test and four point bending test on silicon nitride ceramics and the behaviour of crack formation and propagation is identified. The numerical representation of ceramic materials is done by generating a densely packed particle system using the specimen genesis …

Using The Taguchi Design And The Central Composite Design To Increase The Robustness Of A Process From Its Raw Material Variability, Alvaro Cuevas

Open Access Theses & Dissertations

This research presents an experimental study where four controllable and one noise factor are analyzed using the Taguchi approach and the Central Composite Design (CCD) in order to induce robustness in a process that is being designed to treat residual grease from small restaurants. Three response variables are analyzed separately to establish the parameters conditions to obtain the most robust process output. These suggested conditions are validated conducting confirmation runs that are compared statistically to the predictions from the Taguchi prediction model for the Taguchi approach, and the Response optimizer for the CCD. The accuracy of each method is measured …

Analysis Of Possible Use Of Identification Technologies In Disassembly, Vukica Jovanović, Sreten Filipović, Gordana Ostojić, Stevan Stankovski, Milovan Lazarević

Engineering Technology Faculty Publications

The barcodes and Radio Frequency Identification tags that are being used during manufacturing, assembly, warehousing, and distribution could also be reused at the end of the product lifecycle for an identification of the correct disassembly process that would result in recycling of its components. The barcodes or RFID tags can be helpful in identifying objects in terms of sustainable development, regarding disassembly, recycling and reuse. In this paper, the analysis of the current applications of RFID Technology in the final phase of the product lifecycle will be presented. The simulation of the disassembly process supported by both barcode and RFID-enabled …

Retention And Productivity In Industrial Search And Scan Tasks, Camilo Aguilera

Open Access Theses & Dissertations

An experiment was developed in order to study the interaction between individual factors (gender and mood) and the retention ability in search and scan activities. 54 subjects between 18 and 30 years old participated in a computer-based memory test from the North of Mexico area. A full factorial design was used to analyze the variables. Two factors, one with two levels (gender: male and female), and the second factor with three levels (mood: positive, neutral, and negative) were used in the analysis. The output was measured as the amount of characters memorized in a string of random alphanumeric characters. Data …