Industrial Engineering Commons^™

An Intuitive Design Pattern For Sequentially Estimating Parameters Of A 2k Factorial Experiment With Active Confounding Avoidance And Least Treatment Combinations, H.-S. Jacob Tsao, Minnie Patel

Faculty Publications

2k Full factorial designs may be prohibitively expensive when the number of factors k is large. The most popular technique developed to reduce the number of treatment combinations is the fractional factorial design; confounding in estimating the model parameters naturally results in various resolution and aberration levels. While very useful, these resolution levels may not satisfy experimenters’ requirements for estimatibility and cost reduction. For example, while Resolution V ensures a common requirement that no two-factor interactions are confounded, it also imposes an often undesired restriction that a main effect cannot be confounded with a three-factor interaction, which may very well …

A Model For Optimizing The Allocation Of Ethanol Production In The U.S., Anali Huggins

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

In the last five years, fuel prices have fluctuated from 2.86$/gallon to 3.87$/gallon which represents an increase of 35%. This situation has collocated the ethanol manufacturing in an advantageous situation. However, a major problem that is faced by the ethanol producers is the high cost of transportation. The objective of this thesis study is to determine the optimal allocation of ethanol production in the U.S. in 2009 that minimizes the transportation cost. This thesis is based on the application of a linear programing model. The thesis is focused on two questions. The first is the optimal allocation of ethanol between …

Systems Engineering, Caitlin A. Lambing, Eric D. Smith

COURI Symposium Abstracts, Summer 2012

Systems Engineering is a fast growing field in the engineering braches. It can be applied to anything that one can be described as a system. To show this, two different projects are being directed through the systems engineering department at UTEP. In the Student Busing Project, UTEP was granted funding from the Green Fund in order to pursuit the start of a busing system on campus. Research on other busing systems, as well as the effects and costs of adopting a busing system were researched. Surveys were completed, and additional research was done to see the environmental effects the buses …

A Unified Enterprise-Wide Cost Modeling Framework For Engineering Applications Based On Systems Engineering Principles, Yousuf S. Mohammed

Mechanical & Aerospace Engineering Theses & Dissertations

In the present research the problem of enterprise-wide cost modeling is approached from a systems engineering standpoint. What this does is to use each stage of product life cycle to obtain useful information that helps in estimating the cost of the system. Once a generic framework is developed for estimating the core cost, layers of other factors that affect the cost are applied to the core cost, such as risk and uncertainty, maintainability, supply-chain and socioeconomic conditions. The cost model is expanded to accommodate a product domain ranging from a simple object to a system in the following hierarchy: System, …

Economic Analysis Of Continuous Monitoring Of Commercial Truck Tire Pressure Using Tire Pressure Monitoring Systems (Tpms) And Rfid Technologies, Afolabi A. Ogunwemimo

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

The trucking industry is a major contributor to the US economy. By providing the essential services of transportation and distribution needed in today’s dynamic industry, the transportation industry has evolved into an integral player in various supply chains. The trucking industry is the largest transportation provider for other industries and employs 10.1 million workers in the United States (ATA, 2003).

This research is an analysis of the economic impact of maintaining proper air pressure in the tires of commercial trucks. Various studies have been carried out on understanding the relationship between tire pressure and fuel consumption (National Research Council, 2006). …

Simulation-Based Optimisation Model For The Lean Assessment In Sme: A Case Study, Amr Arisha, Amr Mahfouz, John Shea

Conference papers

Due to their space limitation and small production scale, small and medium enterprises (SME) are vulner-able to rapid changes. Lean principles are considered as effective improvement approach to eliminate sys-tem’s waste and inefficiencies. Although much of the academic materials have addressed the lean practic-es into large, global companies, they can still be adjusted to SMEs. Risks are usually associated with lean implementation process due to the drastic required changes in business policies and operations. Simulation can be successfully used to predict the impact of the proposed changes ahead of the implementation which helps to mitigate risks. Integrating simulation with optimization …

Ethnic Difference In Healthcare Delivery, Benny Mathew Varghese

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Quality in healthcare is a very important aspect; this is obtained when there is proper care provided to the patients without any discrimination. The healthcare system in the US can be improved in the fields of patient’s care, the amount of money spent and proper advice, if proper responsibilities are taken. Quality has been improving over the years, but the median by which there is an increase is too small. The other main factor is access to the healthcare system, which has over the year, has not progressed. Studies in healthcare quality should be conducted on a regular base, so …

Electronic Monitoring Of Hand Hygiene Compliance In An Inpatient Hospital Setting, Christopher M. Masek

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Proper hand hygiene is known to reduce hospital acquired infections. Currently the most widely accepted method used to measure hand hygiene compliance is through direct observation. This method often provides data that may not accurately represent true hand hygiene compliance due to such factors such as the Hawthorne Effect. Perhaps a better approach is to use counting devices to capture hand hygiene opportunities and activities. This thesis focuses on the measurement of hand hygiene activities of all individuals that either work or visit an inpatient medical ward including healthcare workers, patients and visitors at the patient’s bedside for non-isolation patients. …

Characterization Of Key Process Parameters In Injection Blow Molding For Improving Quality, Aspen D'Costa

Online Journal for Workforce Education and Development

The purpose of this study was to discover the performance of significant process parameters in manufacturing 20 oz. plastic beverage bottles. An experimental methodology was carefully designed to examine the characteristics of key variables such as ambient and operating temperatures, process line operators, resin types, resin colors and operating lines associated with a plastic bottle manufacturing line. More explicitly, this study seeks to identify the definitive relationship between the selected process parameters for the production machine (Sidel™) and the ensuing product quality. Also, this study was conducted to evaluate the performance characteristics of Post Consumer Resin (PCR), virgin resin and …

A Structured Project-Risk Management And Life Cycle Framework For Complex Systems: Ship Repair And Maintenance (Sr&M) Projects, Michael Craig Plumb

Engineering Management & Systems Engineering Theses & Dissertations

This dissertation contributes to insights regarding the implications of using Project Risk Management (PRM) and Life Cycle Assessment (LCA) in managing projects for a complex system. The PRM approach apprehends many forms of risk both internal and external within a given project and assists the manager in determining the level of importance of each individual project phase and component to optimize project success. The life cycle approach to project management is used with short-term limitations with respect to a product's life cycle over several years. The literature discusses many tools and techniques that assist project managers in implementing optimal solutions, …

Design Of Online Student Fee Committee Proposal Information System, Kenneth Cairns, Gregory (Greg) Jacobson

Industrial and Manufacturing Engineering

The purpose of this project is to overhaul the IME department’s Student Fee Committee (SFC) proposal system. A web enabled database was designed in order to improve this system. A significant amount of time was spent researching different programming languages, paradigms, and frameworks in order to determine the most logical approach to the system redesign. After a few false leads, it was determined that the most appropriate solution to the problem was to design a C# based web form application using asp.NET technology, developed in Microsoft Visual Studio. A mockup was created in Access in an attempt to determine if …

Standardization For Retail Facility Layout For Patagonia, Inc., Derek King

Industrial and Manufacturing Engineering

The purpose of this project is to create a standard layout for Patagonia retail stores. Currently, Patagonia has no standard layouts to follow when they update or open a new store; this has resulted in improper layouts and not fulfilling customers’ needs. This project will develop a way for Patagonia to solve both of these problems based on statistical engineering. The outcome of this project will result in a standard way for determining the optimal layout for new or updated Patagonia retail stores while meeting the business needs of the location.

The Effects Of Anti-Price Gouging Legislation On Supply Chain Dynamics, Jason Edward Maynard

Master's Theses

The purpose of this thesis is to model the effects of anti-price gouging (APG) legislation on the costs to businesses during the recovery period of a disaster. A system dynamics model of a business’s replenishment procedures is used to simulate the effects of APG legislation on business performance. Economists have published expansive research on the effects of price ceilings on supply and demand, but there is little research evidence on the operational consequences of price ceiling legislation on business costs. APG legislation increases consumer’s forward buying and shortage gaming after a disaster by removing price incentives to be frugal. Forward …

Post-Project Risk Perception And Systems Management Reaction, Baqer Alali

Engineering Management & Systems Engineering Theses & Dissertations

The objective of this research is to identify whether risk management in projects has any role in risk management in systems. Projects, systems, and risk management are three integral concepts in the management of various enterprises and agencies. Risk management is a common concept in systems and project processes. To avoid failures or crisis during their life cycles, projects and systems managers practice risk management. Projects and systems have well defined life cycles during which the risk is defined, controlled, and managed. Risk management is conducted in each phase of projects and systems. Projects are initiated to close certain operational …

Lean Inventory Management System For Boeing Missile Defense, Danielle Partridge

Industrial and Manufacturing Engineering

Lean inventory management is influential for business. One of the wastes businesses aim to reduce, using lean principles, is inventory. Inventory management provides the essential tools for eliminating extra inventory and cost that is tied up in capital.

Boeing’s Ground Based Missile Defense inventory area was failing at meeting their proprietary lean manufacturing goals. There was a need for an inventory system that included: lean principles, inventory management and user-friendly capability. The goal of this project’s inventory management database process was to minimize inventory investment while still meeting functional requirements. The deliverables for this project met the needs of Boeing’s …

Ergonomic Methods To Improve Safety In The Construction Sector And Reduce Costs, Mona Barjasteh

Industrial and Manufacturing Engineering

Many small construction companies have difficulty providing a safe working environment for their employees because of their lack of resources. There is a need to provide a manual for small construction companies employing 10 or fewer workers with the best ergonomic solutions of the top most common injuries. Accidents in the construction field are very high with nearly 175,00o nonfatal injuries and 1,121 deaths in 2002. The nonfatal cases occur 7.1 times per 100 full time workers, while serious injuries occur 2.8 times per 100 full time workers. This information reveled the importance of focusing on minor injuries in order …

Increasing Production Capacity At A Start Up Biomedical Company, Traci J. Otsuji

Industrial and Manufacturing Engineering

The following senior project was first introduced during a summer internship at a biomedical company called Asthmatx Inc. Asthmatx is responsible for the development and manufacturing of a catheter‐based device for moderate to severe cases of asthma. Upon the approval of FDA, Asthmatx had planned to ramp up their production capacity significantly in order to accommodate the potential growth.

The first step in the process improvement was a facility reconfiguration that involved the adjustment of process sequencing and the implementation of ergonomic catheter channels. Next, time studies were conducted to gain more accurate time standards of the production process. After …

Process Improvement For The Department Of Surgery Sierra Vista Medical Center, Jessica Paz

Industrial and Manufacturing Engineering

This report proposes and analyzes process improvement methods for the Surgical Services Department at Sierra Vista Regional Medical Center. The department currently operates with an average of 25% of elective cases starting on time. This can be attributed to a number of inefficiencies that occur throughout the hospital.

The following Industrial Engineering methods were utilized to improve patient flow:  creation of a data collection system to quantify delays  use of simulation and facility redesign techniques to determine feasibility and benefits of moving towards a surgical center model  development of a user interfaced database to record and analyze …

Police Operations Simulation, Robert Mcgee

Industrial and Manufacturing Engineering

In this report, the author explains the process of creating the Police Operations Simulation, shows step-by-step how it works, and statistically analyzes the results from SLOPD’s own proposed and current schedules. The data-gathering from the department and the simulation itself will receive the bulk of the coverage in this report, followed by sample results from SLOPD and a business plan for future sale to other departments.

Using the given numbers, it appears that the proposed schedule will result in significantly improved coverage for the city of San Luis Obispo. While any increase in the number officers on patrol tends to …

Cable Time Estimation Database, Joshua L. Okerman

Industrial and Manufacturing Engineering

The use of time standards are the basis for a high efficiency system in the manufacturing environment. This project will investigate the process followed to design and develop a database used to calculate accurate cable assembly time standards used for scheduling at General Atomics. This project will then justify the use of the Cable Time Estimation Database, through an economic analysis compared to the current methods applied.

Polyenvi, Stephen Beard, Josh Engel, Paul Fake, Diego Flores, Alvaro Nunez, Miguel Wong

Electrical Engineering

Poor indoor air quality is a problem that is recognized by the Environmental Protection Agency (EPA) to cause health issues. In order to raise awareness of this problem, this document outlines the construction of a device that economically measures air quality through five metrics: dust, smoke, ozone, humidity, and temperature. The device integrates with a router to provide users access to information about their indoor air quality anywhere over the internet as well as local access to the data via an LCD mounted on the router. By increasing indoor air quality awareness, this device will aid users in making adjustments …

Funeral Services Marketing Interface To Enhance Customer Service And Overall Productivity, Alyssa R. Habing

Industrial and Manufacturing Engineering

Customer satisfaction is the ultimate goal of any business regardless of the industry it resides in; it’s the sole driver of a company’s productivity levels and overall success within the market. Although numb to most market fluctuations, the funeral industry needs to reinvent their business strategies continuously in order to increase their market share. It’s especially important for smaller funeral homes across the world to take this idea to another level in order to stay competitive with the larger, corporate establishments. In the past twenty years, the industry has grown exponentially due to more interest and popularity. The increase in …

Nonprofit Management Through Effective Database Utilization, Jennifer Muscat

Industrial and Manufacturing Engineering

This project addresses problems found within a specific department within Lifewater International. Lifewater faces many unique challenges operating as a nonprofit. Like most nonprofits, elaborate costly solutions are simply not an option when solving department problems. This project addresses three interrelated problems within Lifewater’s Development and Communications Department. The three issues addressed are Volunteer Management, Donor Management, and Project Management. Each problem was examined to determine the areas for improvement that this project can handle and solve. Each problem was given an improved design. A Volunteer Management System was designed to increase volunteer utilization and appropriately match volunteers with appropriate …

Layout And Procedure Re-Design Of Dcpp Receiving Warehouse, Nicole Elizabeth Riegel

Industrial and Manufacturing Engineering

The receiving warehouse at Diablo Canyon Power Plant, owned by Pacific Gas and Electric, serves as a place to recognize the receiving of items into an ERP system, repackage and label items for long-term storage, and organize items for delivery inside the secured area. The warehouse managers would like to redesign the layout and procedures of the warehouse. Currently items are not received, scanned, or shipped in a timely manner. The flow of people and items in the receiving and shipping area is chaotic and space is limited especially during plant outages. The objective of this project is to: • …

Ernie Ball Guitars Woodshop Facilities Redesign, Cameron Lea Schlemer

Industrial and Manufacturing Engineering

This report details a facilities design for Ernie Ball’s guitar and bass guitar manufacturing facility in San Luis Obispo, CA. Specifically, this project will redesign the layout for the Woodshop, the largest of the 5 manufacturing cells in the facility. This project was completed using the Systematic Layout Planning procedure and focused mostly on phase II and III in which the specifics for a layout are determined, however, space requirements were not evaluated as it was not within scope.

The first step was to develop departments in the facilities; two master departments were identified for the neck manufacturing process and …

Non-Profit Management System For Friends Of The Elephant Seal, Matthew Justus, Robert Macasi, Jeff Zinn

Industrial and Manufacturing Engineering

Friends of the Elephant Seal (FES) are a non-profit organization based in San Simeon, California. Their current method of tracking and reporting information is inefficient. A project was proposed to develop a new information management system for FES, install it at their office and provide training including a user manual. The project was divided into three parts: Database Design and Implementation; User Interface Design and Ergonomics; and User Manual & Help System.

The objective of the project was to design a user-friendly interface specifically for the FES worker that allowed for easy access to data entry functions, reporting functions and …

Design For Manufacturing Of Sports Equipment, Cedrick Bit, Christopher L. Head

Industrial and Manufacturing Engineering

The purpose of this project was to validate industrial designs for a product in its conceptual stage and suggest/implement design changes that suit the contracting company’s needs while assuring the product maintains its basic functional requirements. Techniques and methods used to validate the design include 3‐D solid modeling, physical product application using rapid prototyping to produce the product. Methods of design for manufacturing were analyzed in the design. Processes used in the validation and verification of the design include solid modeling design, methods of measurements, fixture design and manufacturing processes. Full design specifications and solid model files were finalized and …

Digester Selection And Operation For Heybeli Island, Spencer Fackler, Joseph Violetti

Industrial and Manufacturing Engineering

The Heybeli Digester project originated with Sema Alptekin in her personal research and was incorporated into a Senior Project opportunity at California Polytechnic State University, San Luis Obispo. The aim of this project was to select and design a plan for the use of a digester for the island of Heybeli, Turkey. The objective of this plan was to incorporate economic, social, and environmental justifications to evaluate if a digester would be a benefit to the community.

Systems Engineering analysis is a vital tool when working with complicated projects that include multiple systems interfacing with one another. Through the use …

Determining A Reliability Factor For Photovoltaic's In San Luis Obispo, Ryan S. Roach

Industrial and Manufacturing Engineering

This project will analyze raw photovoltaic (PV) solar panel performance data in order to determine a reliability factor for solar panels in San Luis Obispo. This project is a subset of a larger project being performed by SLO RESCO, which is funded by a grant from the California Energy Commission. Their project will explore the use of solar, wind, geothermal, and biomass renewable resources. The scope of this project is limited to a small section of RESCO's analysis of solar panel technology and implementation in which a reliability factor will be generated.

The objective is to determine a reliability factor …

Application Of Radio Frequency Identification To An Asset Checkout System, Ma'ayan K. Bennaim

Industrial and Manufacturing Engineering

Radio Frequency Identification (RFID) is a growing technology which is increasingly utilized throughout industry. This senior project identifies an RFID alternative to the checkout system in the tool crib of the Cal Poly Aero Hanger. A new database is designed and built to interface with an RFIDeas AIR enroll reader. The system realizes vast time savings in check in times and increases student accountability for the tools which are checked out by tagging tools.