Industrial Engineering Commons^™

Spectral Behavior Of Fiber Bragg Gratings During Embedding In 3d-Printed Metal Tensile Coupons And Cyclic Loading, Farid Ahmed, Md Shahriar Forhad, Mahmudul Hasan Porag

Manufacturing & Industrial Engineering Faculty Publications

Additive manufacturing (AM) enables the spatially configurable 3D integration of sensors in metal components to realize smart materials and structures. Outstanding sensing capabilities and size compatibility have made fiber optic sensors excellent candidates for integration in AM components. In this study, fiber Bragg grating (FBG) sensors were embedded in Inconel 718 tensile coupons printed using laser powder bed fusion AM. On-axis (fiber runs through the coupon’s center of axis) and off-axis (fiber is at 5° and 10° to the coupon’s center of axis) sensors were buried in epoxy resin inside narrow channels that run through the coupons. FBGs’ spectral evolutions …

Comparing Life-Cycle Dynamics Of Li-Ion Batteries (Libs) Clustered By Operating Conditions With Sindy, Kristen L. Hallas, Md Shahriar Forhad, Tamer Oraby, Benjamin Peters, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Lithium-ion batteries (LIBs) play a big part in the vision of a net-zero emission economy, yet it is commonly reported that only a small percentage of LIBs are recycled worldwide. An outstanding barrier to making recycling LIBs economical throughout the supply chain pertains to the uncertainty surrounding their remaining useful life (RUL). How do operating conditions impact initial useful life of the battery? We applied sparse identification of nonlinear dynamics method (SINDy) to understand the life-cycle dynamics of LIBs with respect to sensor data observed for current, voltage, internal resistance and temperature. A dataset of 124 commercial lithium iron phosphate/graphite …

Using Sustainable Technique To Recycle Waste Paper In Academic Institutions, Mustafa M. Mansour

Al-Bahir

It has been clearly demonstrated that it would be feasible to consider recycling paper in an academic institution. This can be achieved through combining specific waste paper baskets, a pulping machine and power supplied by a renewable energy source, with an already established local paper making company. The paper making company would be able to gain a subsidy from the government which pays them to actually recycle paper, to counteract the cost of the pulped paper which is 30% more expensive than raw wood pulp. The academic institution would save money on waste disposal and decrease its carbon footprint by …

Barcode Medication Administration (Bmca): 2023-24, Krishan R. Patel, Carlos E. Sosa, Mary Grace Sy

Industrial and Manufacturing Engineering

The Barcode Medication Administration is an important system implemented within a hospital. It is the process in which nurses and other healthcare professionals prescribe and distribute medication to the patients. It aids in organizing which patient got prescribed which medication from which doctor and provides records on who was given care by who. The whole BCMA system is a multi-step process from getting the medication prescribed, to the nurses having to pick up the medication from the medication cabinet, and then having to scan the patient and the medication to finally administer medications.

The current BCMA system implemented at the …

Smart Manufacturing For Cal Poly's Ime Curriculum, Grace L. Guarraia, Eric F. Ledesma

Industrial and Manufacturing Engineering

California Polytechnic State University, San Luis Obispo (Cal Poly) takes pride of supporting one of the nation’s strongest undergraduate Industrial and Manufacturing Engineering programs. However, as industry evolves to accommodate advancing computing power, improved manufacturing algorithms, and improved robotics, it is imperative that Cal Poly’s curriculum evolves in parallel. Smart manufacturing is the future of the manufacturing industry, and Cal Poly is searching for the ideal method to teach and integrate Smart Manufacturing into its classes. With its upcoming switch to the semester system, coupled with its “Learn by Doing” motto, the department is at an ideal period for the …

Study On Human Integrity Management System Maturity Level For Supporting Asset Integrity And Process Safety Implementation, Anggiat M. Sihotang, Dedi Priadi, D. Rizal Asral

Journal of Materials Exploration and Findings

The human factors (HF) are recognized as one of critical process safety barriers involved in normal and abnormal conditions in the oil and gas industry. In order to strengthen the HF roles as barriers we need to ensure that the actions generated are based on a valid risk assessment of the operation to be addressed by a relevant human factor analysis. Organizations within the oil and gas process have made much progress in understanding and implementing HF improvement programs. However, organizations are not always clear about what are their current situations in managing HF, their priorities for HF to be …

Assessment Of Risk Factors Related To Body Pain Complaints In Tanzania Construction Industry, Fatma K. Mohamed

Tanzania Journal of Engineering and Technology (TJET)

The construction industry is associated with risks that can result in musculoskeletal diseases. Although young male workers who are presumed to be healthy dominate the industry in Tanzania, body pain complaints have been widely reported. The aim of this study is to assess the prevalence and causes of body pains in workers. A cross-sectional study involving 396 workers was conducted. A chi square test was used for testing association of independent categorical variables and binary logistic regression analysis was used to determine predictors for body pain complaints. The results show that all study participants complained of at least one form …

Advanced Spatio-Temporal Froth Analysis Using Smart Soft Sensors In Mineral Processing, Ahmed Bendaouia, El Hassan Abdelwahed, Sara Qassimi, Abdelmalek Boussetta, Intissar Benzakour, Oumkeltoum Amar, Mohamed Chekroun, Oussama Hasidi, Oussama Lachihab

Manufacturing & Industrial Engineering Faculty Publications

In the transformative field of mineral processing, the need for innovative technologies to overcome inherent difficulties and a critical shortage of high-quality data is an acute challenge. This study addresses these pressing issues by leveraging advanced spatio-temporal deep learning techniques, specifically Convolutional Long Short-Term Memory (ConvLSTM). Focused on the Zinc flotation circuit at CMG Managem Group in Morocco, our comprehensive approach encompasses meticulous data collection from a real-world industrial setting, rigorous spatial and temporal analyses, practical and accurate data augmentation, and the development of a ConvLSTM model for precise prediction of mineral grades. By capturing the temporal intricacies of froth …

Hybrid Features Extraction For The Online Mineral Grades Determination In The Flotation Froth Using Deep Learning, Ahmed Bendaouia, El Hassan Abdelwahed, Sara Qassimi, Abdelmalek Boussetta, Intissar Benzakour, Abderrahmane Benhayoun, Oumkeltoum Amar, François Bourzeix, Karim Baïna, Mouhamed Cherkaoui, Oussama Hasidi

Manufacturing & Industrial Engineering Faculty Publications

The control of the froth flotation process in the mineral industry is a challenging task due to its multiple impacting parameters. Accurate and convenient examination of the concentrate grade is a crucial step in realizing effective and real-time control of the flotation process. The goal of this study is to employ image processing techniques and CNN-based features extraction combined with machine learning and deep learning to predict the elemental composition of minerals in the flotation froth. A real world dataset has been collected and preprocessed from a differential flotation circuit at the industrial flotation site based in Guemassa, Morocco. …

Cost Estimation Proxy Models For Economic Evaluations In Petroleum Projects: A Case Study From The Onshore Gas Field In The Southern Coastal Tanzania Basin, Fulmence Kaborogo

Tanzania Journal of Engineering and Technology (TJET)

Petroleum economic evaluation involves estimating revenues from forecasted production profiles and field costs including capital expenditures (CAPEX), drilling expenses (DRILLEX), and operating expenses (OPEX). The existing cost-estimating tool requires several inputs making it time-intensive and difficult to use with few data during the early stages of projects. Majority of the previously developed time saving cost estimations proxy models rely on unrealistic assumptions that include uniform operational costs for different fields with a different number of wells, casings, and drilled depths. This work focused at developing proxy models that consider the variability of the development costs with different parameters. The developed …

A Review On Additive Manufacturing For Aerospace Application, Radhika C, Ragavanantham Shanmugam, Monsuru Ramoni, Gnanavel Bk

Manufacturing & Industrial Engineering Faculty Publications

Additive manufacturing, a cutting-edge technology often colloquially known as 3D printing, is a transformative process used to meticulously fabricate complex components by adding material layer upon layer. This revolutionary manufacturing method allows for precise control and customization, making it a go-to choice in various industries, from aerospace to healthcare. The adroitness of additive manufacturing in creating a complex geometry as a whole is very much harnessed by the aerospace Industry. Generating a component using additive manufacturing involves optimal design, methods, and processes. This review gives a broad knowledge in developing a part or product by choosing the appropriate design, method, …

Containerization Of Seafarers In The International Shipping Industry: Contemporary Seamanship, Maritime Social Infrastructures, And Mobility Politics Of Global Logistics, Liang Wu

Dissertations, Theses, and Capstone Projects

This dissertation discusses the mobility politics of container shipping and argues that technological development, political-economic order, and social infrastructure co-produce one another. Containerization, the use of standardized containers to carry cargo across modes of transportation that is said to have revolutionized and globalized international trade since the late 1950s, has served to expand and extend the power of international coalitions of states and corporations to control the movements of commodities (shipments) and labor (seafarers). The advent and development of containerization was driven by a sociotechnical imaginary and international social contract of seamless shipping and cargo flows. In practice, this liberal, …

A Simulation Model Analysis In The Us-Mexico Border, Carlo A. Zorola, Hiram Moya, Aditya Akundi

Manufacturing & Industrial Engineering Faculty Publications

Supply Chain (SC) is the flow of goods or services between supply and demand points. New or innovative strategies in SC have been researched and developed to deal with disruptive events, such as COVID-19, hurricanes, geopolitical, and even climate change. These challenges create supply imbalances, logistical challenges, and policy restrictions for transborder commerce. The DHS has implemented the Free and Secure Trade (FAST) program in both the US-Mexico and US-Canada border. These lanes are dedicated queues for commercial vehicles. In 2022, the government of Nuevo León, México, opened a dedicated lane just for Tesla´s northbound commercial traffic. There has been …

Artificial Intelligence For Enhanced Flotation Monitoring In The Mining Industry: A Convlstm-Based Approach, Ahmed Bendaouia, El Hassan Abdelwahed, Sara Qassimi, Abdelmalek Boussetta, Intissar Benzakour, Oumkeltoum Amar, Oussama Hasidi

Manufacturing & Industrial Engineering Faculty Publications

In the mining industry, accurate monitoring of the elemental composition in the flotation froth is crucial for efficient minerals separation. The hybrid deep learning algorithms offer powerful computational intelligence for real-time monitoring of froth quality in flotation processes. This soft sensor tool can provide valuable information for process control, including predictions of the elemental chemical composition. In this study, we propose a novel approach based on a Convolutional Long Short-Term Memory (ConvLSTM) neural network for real-time monitoring of chemical composition grades in flotation froth. The proposed model effectively extracts spatial and temporal patterns from video data, providing a better …

Yankee Manufacturing Multi-Assembly Pvc-Gasket Assembly Mechanism, Lily Coss, Jessica Kun, Dana Chapin, Jenan Hasan

Williams Honors College, Honors Research Projects

This project focuses on designing and implementing an efficient mechanism to connect PVC and gasket pieces in the door assembly process at Yankee Manufacturing. The aim is to improve process efficiency and productivity by increasing the assembly rate from 130 to 195 assemblies per hour, a 38% improvement. The project involved research, design iterations, performance evaluations, and adherence to engineering codes and standards, particularly focused on safety, ergonomics, and sustainability. The design process includes addressing challenges from a previous attempt, redefining project scope, and incorporating new elements such as transitioning to the packaging process seamlessly. Ethical considerations include promoting operator …

Yankee Feedstock Project, Nathan Mcanany, Richard Gualtiere

Williams Honors College, Honors Research Projects

This report details the design process, application, considerations, costs, and functionality of an automated tape “feedstock” machine. Yankee Insulation Products will use this project to create rolls of Aluminum foil tape that are included in their Therma-Dome assembly kit. The goal of this design will aid in the streamlining and effectiveness of the current process. When designing the automated process, the current process was evaluated for areas of improvement. Design parameters were also given to the project by the sponsoring company that were to be considered and incorporated.

Laser Deposition Additive Manufacturing Of Multi-Material And Metal-Ceramic Composite Structures, Manikanta Grandhi

Graduate Theses, Dissertations, and Problem Reports (ETD)

The increasing performance requirements of modern industrial systems, coupled with the imperative for decarbonization, necessitate a fundamental rethinking of metallic component design and manufacturing. Traditional materials, with their inherent limitations in property optimization, susceptibility to degradation, and weight constraints, are proving insufficient. Multi-material joining offers a potential solution, enabling designers to strategically integrate diverse materials with specific, tailored properties into single component. Functionally graded materials (FGMs) and oxide dispersion strengthened (ODS) materials are prime examples of this approach, delivering substantial improvements in wear resistance, thermal regulation, high-temperature resilience, and overall weight efficiency. However, conventional manufacturing approaches further exacerbate the limitations …

Kwad - Ksu All Weather Autonomous Drone, Nick Farinacci, Sebastian Gomez, Stewart Baker, Ed Sheridan

Symposium of Student Scholars

"KWAD" or "KSU all-Weather Autonomous Drone" project was sponsored by Ultool, LLC to the KSU Research and Service Foundation to create a lightweight drone capable of capturing HD video during all-weather operations. The conditions of all-weather operation include rainfall of one inch per hour and wind speeds of up to twenty miles per hour. In addition, a global minimum structural safety factor of two is required to ensure the system's integrity in extreme weather conditions. Potential mission profiles include autonomous aerial delivery, topological mapping in high moisture areas, security surveillance, search and rescue operations, emergency transportation of medical supplies, and …

Employment Of Intelligent Predictive Maintenance On Thermal Power Plant Component Parts Taking Condenser Vacuum As A Case Study, Titus Ajewole

Tanzania Journal of Engineering and Technology (TJET)

This work proposes deployment of machine learning in the maintenance of individual constituent parts of steam power plant assemblages. With the condenser vacuum of a steam turbine (in a six-turbine plant assemblage) taken as a case study, information on the past operating parameters of the selected plant component was used to forecast its future working condition. Based on Exponential Gaussian Process of Regression, a model was developed, trained using the diachronic operational data, and employed in determining the future. A quantitative evaluation was employed to provide the distribution of the test values of the data about the lines of regression, …

Knowledge Integration In Domain-Informed Machine Learning And Multi-Scale Modeling Of Nonlinear Dynamics In Complex Systems, Phat K. Huynh

USF Tampa Graduate Theses and Dissertations

Nonlinear dynamical systems have been extensively used to model various phenomena in the changing world around us, especially in science and engineering fields. Thanks to breakthrough advancements in sensing technologies, an increasingly high volume of multi-modal sensor data has been collected, which enables us gain better insights into complex systems dynamics and build sophisticated data-driven machine-learning-based dynamic models without having the access to the underlying governing equations. However, integrating domain-specific knowledge in machine learning algorithms remains pivotal for various reasons: it promises enhanced predictive accuracy, better model interpretability, and increased generalizability. This dissertation delves into three core research questions, each …

Designing A Cylindrical Capacitive Based Sensor For Monitoring The Table Salt’S Moisture Content During Iodization, Mwajuma Lungo

Tanzania Journal of Engineering and Technology (TJET)

Coaxial cylinder capacitive moisture sensor for determination of moisture content of table salts has been fabricated. The CMS method for determination of moisture content of table salts overcomes the effect of evaporation of iodine in table salt which results from heating in the oven drying method. The CMS overcomes the polarization effect result from the resistive methods of moisture content determination and it is non expensive to construct and it has high accuracy since measurements involves programming system in interpretation of the results. In this research, moisture content sensor based on capacitive principal created using two coaxial cylinders with height …

Numerical Study Of Solar Receiver Tube With Modified Surface Roughness For Enhanced And Selective Absorptivity In Concentrated Solar Power Tower, Shawn Hatcher, Mathew Z. Farias, Jianzhi Li, Peiwen Li, Ben Xu

Manufacturing & Industrial Engineering Faculty Publications

Concentrated solar power (CSP) is a reliable renewable energy source that is progressively lowering its cost of energy. However, the heat loss due to reflected and emitted radiation hinders the maximum achievable thermal efficiency for solar receiver tubes on the solar tower. Current solar selective coatings cannot withstand the high temperatures that come with state-of-the-art CSP towers often needing to be recoated soon after initial operation. We intend to use Inconel 718 with different additive manufacturing (AM) practices to construct surfaces that allow for more light-trapping to occur. By adjusting printing parameters, we can tailor a surface to allow for …

Wire Deflection Investigation During Wedm Of Aisi 304 Stainless Steel: An Experimental And Numerical Study, Sara A. El-Bahloul, Mohamed G. Elkhateeb

Mansoura Engineering Journal

Wire electrical discharge machining (WEDM) is a specific form of electrical discharge machining that employs a small diameter wire electrode to cut a narrow kerf in the workpiece. Since the wire deflection has a negative effect on the performed cutting, this research seeks to study the resultant wire deflection during WEDM of AISI 304 stainless steel. This study is performed with the help of three types of modeling; namely, mathematical modeling, experimental modeling, and thermo-mechanical finite element modeling. The mathematical modeling is performed to analyze the stresses and the wire lag, while the experimental modeling is achieved to observe the …

Laser-Induced Forward Transfer (Lift) Based Bioprinting Of The Collagen I With Retina Photoreceptor Cells, Md Shakil Arman, Ben Xu, Andrew Tsin, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

This study focuses on the 3D bioprinting of retina photoreceptor cells using a laser-induced forward transfer (LIFT) based bioprinting system. Bioprinting has a great potential to mimic and regenerate the human organoid system, and the LIFT technique has emerged as an efficient method for high-resolution micropatterning and microfabrication of biomaterials and cells due to its capability of creating precise, controlled microdroplets. In this study, the parameters for an effective femtosecond laser-based LIFT process for 3D bioprinting of collagen biomaterial were studied. Different concentrations of collagen I solutions were tested and 0.75 mg/ml to 1 mg/ml collagen Ⅰ was identified as …

Estudio Termoquímico Asistido Por Computadora De Los Polifenoles Presentes En La Fresa [Thermochemical Computer Assisted Study Of Polyphenols Presented In Strawberry], Federico Lopez, Jeimmy Rocio Bonilla Méndez, Luis Ricárdez Sandoval, Hiram Moya, Daniela Mainardi, Arturo González Quiroga, Jeffrey Leon-Pulido

Manufacturing & Industrial Engineering Faculty Publications

Las fresas son un alimento importante en Latinoamérica debido a sus componentes químicos, puesto que son una considerable fuente de calorías y polifenoles. Estos elementos son útiles por su capacidad antioxidante y otras propiedades beneficiosas para la salud. Sin embargo, la presión y la temperatura pueden llegar a afectar la integridad molecular de estos componentes, por lo tanto, en el proceso de producción de diferentes productos basados en fresas, se requiere estudiar las propiedades termoquímicas de los diferentes polifenoles presentes en esta fruta. Para ello, se extrajeron datos de las principales familias de polifenoles, antocianinas, flavanoles, flavonoles, ácidos hidroxibenzoicos y …

Review On Modifications Of Sisal Fibers For Textile Applications, Liberato V Haule

Tanzania Journal of Engineering and Technology (TJET)

Properties of sisal fibers such as high coarseness and poor drapability made the fibers less suitable in production of conventional textiles compared to synthetic fibers. The environmental consciousness and depletion of petrochemical resources have attracted researchers on investigating the use of natural fibers in the industrial production of conventional textiles. Sisal is among highly researched natural fibers due to its features such as strength, recyclability, availability, low processing cost, light weight and ease process ability. This paper reviews possible modifications of sisal fibers to enhance performance in conventional textiles applications

Recor-Diy, Maxwell W. Ferrer

Industrial and Manufacturing Engineering

RecorDIY is an affordable alternative to ordering Vinyl Records from a manufacturer in the form of an at-home record-cutting lathe. This report will cover the record cutting process from audio to physical, at home record lathes that are currently available, and the possible improvements that I plan to implement in order to make these devices a more viable alternative for small artists. Current models can only create low fidelity records, specifically they struggle with lots of “noise”, extra sounds such as static that make it harder to hear the actual audio. Another issue is record size, as current models can …

Experimental Investigation Of Various Energy-Absorbing Layer Materials And Sodium Alginate Viscosities On The Jet Formation In Laser-Induced-Forward-Transfer (Lift) Bioprinting, Shuqi Zhou, Chaoran Dou, Jianzhi Li, Qiqi Zhang, Qilin Dai, Ben Xu

Manufacturing & Industrial Engineering Faculty Publications

Laser-induced-forward-transfer (LIFT) bioprinting technology has been viewed as a regenerative medicine technology because of its high printing quality and good cell viability. To stabilize the jet to achieve high-quality printing, an energy-absorbing layer (EAL) can be introduced. In this study, three materials (graphene, gelatin, and gold) were utilized as the EAL. The effect of each EAL on the jet generation process was investigated. Besides, the effect of graphene EAL thickness was addressed for various experimental conditions. The jet generation process using sodium alginate solutions with different concentrations (1 and 2 wt. %) was also discussed to investigate the effect of …

Trace Dna Detection Using Diamond Dye: A Recovery Technique To Yield More Dna, Leah Davis

Master's Theses

This study aspires to find a new screening approach to trace DNA recovery techniques to yield a higher quantity of trace DNA from larger items of evidence. It takes the path of visualizing trace DNA on items of evidence with potential DNA so analysts can swab a more localized area rather than attempting to recover trace DNA through the general swabbing technique currently used for trace DNA recovery. The first and second parts consisted of observing trace DNA interaction with Diamond Dye on porous and non-porous surfaces.

The third part involved applying the Diamond Dye solution by spraying it onto …

Rattus Norvegicus As A Biological Detector Of Clandestine Remains And The Use Of Ultrasonic Vocalizations As A Locating Mechanism, Gabrielle M. Johnston

Master's Theses

In investigations, locating missing persons and clandestine remains are imperative. One way that first responder and police agencies can search for the remains is by using cadaver dogs as biological detectors. Cadaver dogs are typically used due to their olfactory sensitivity and ability to detect low concentrations of volatile organic compounds produced by biological remains. Cadaver dogs are typically chosen for their stamina, agility, and olfactory sensitivity. However, what is not taken into account often is the size of the animal and the expense of maintaining and training the animal. Cadaver dogs are typically large breeds that cannot fit in …