Industrial Engineering Commons^™

Predicting The Influence Of Aggregate Size And Distribution On Cementitious Concrete Properties: A Review, Innocent J. Macha

Tanzania Journal of Engineering and Technology (TJET)

Cement concrete has been in use for centuries as one of the primary construction materials. Its demand in the construction industry is expected to continue for several centuries before the full development of alternative products. However, one of the main areas of research interest is understanding how its constituents can be tailored to make its properties predictable to reduce risks associated with structural failures, reconstruction and reduced durability. These hindrances associated with cementitious concrete result from several attributes, including constituent material characteristics, mixing ratios and workmanship. Understanding the predictability of cement concrete properties requires computer modelling tools to provide reliable …

Comprehensive Review Of Sensible Thermal Storage Systems For Cooking Applications, Anna K. Shariishoy

Tanzania Journal of Engineering and Technology (TJET)

This paper reviewed the sensible thermal storage systems specifically designed for cooking applications. The review focuses on the characteristics of storage materials, their practical applications, and the overall performance of the systems. The review consolidated an array of experimental and numerical research published across various sources such as journals, conferences, books, online resources, and professional reports. A systematic review is used to reach the conclusion of this paper. Significant findings from this study include the wide range of storage capacities attained from small-scale systems that can store ~1–5 MJ of energy for a single meal to bigger systems that can …

Fuzzy Logic-Based Decision Support System For Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

In the context of Industry 4.0, predictive maintenance enhances operational efficiency by optimizing processes, minimizing downtime, and improving cost-effectiveness. However, implementing predictive maintenance requires a systematic approach due to its complexity. This study collected expert input from 15 food and beverage manufacturing industries located in Dar es Salaam, Tanzania, using a purposive sampling technique. Six representatives were selected from each industry, and their opinions were analyzed using MATLAB 7.6 through a fuzzy logic inference system. The analysis focused on key factors influencing Industry 4.0 technology adoption for predictive maintenance, including adoption intention (strategic decision, equipment data, perceived benefit) and perceived …

Towards Metrology 4.0 In Developing Countries’ Manufacturing Industries, Jailos Nzumile

Tanzania Journal of Engineering and Technology (TJET)

A systematic literature review was conducted to unveil the status of the digital transformation of metrology in developing countries, as they are lagging in utilising fourth industrial revolution (IR4.0) technologies to transform manufacturing industries. A PRISMA technique was employed using various keywords to identify, screen, and select the relevant literature. Forty publications were selected for the review, mainly discussing IR 4.0 technologies in metrological operations. The results indicate that the digital transformation of metrology has yet to be initiated in developing countries. However, the employment of IR4.0 technologies in advancing metrological operations in manufacturing industries is mostly discussed in the …

Effects Of Cutting Conditions On Tool Temperature And Material Removal Rate In Turning Operations, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Cutting conditions in manufacturing processes have effects on tool temperature and material removal rate. The objective of this study was to investigate the effects of cutting conditions namely spindle speed, feed rate, depth of cut and tool nose radius on tool temperature and material removal rate in turning operations. A total of 81 experiments were conducted to measure tool temperature and material removal rate in order to determine the effects of cutting conditions on tool temperature and material removal rate using ANOVA and regression analysis. The results show that tool nose radius, depth of cut, and spindle speed are significant …

Potential Use Of Pump As Turbine Coupled To Self-Excited Induction Generator For Micro-Hydro Cooking And Cooling Applications, Emanuel J. Nyirenda

Tanzania Journal of Engineering and Technology (TJET)

Clean cooking and efficient cooling in developing countries have recently become areas of great focus. Further, the environmental impact of flooding in high-capacity hydroelectric plants has become a major concern. As a result, there is growing emphasis on developing sustainable and decentralized energy solutions, focusing on the potential of micro-hydro systems, especially in rural and remote areas. Although there are several alternative energy generation methods, their application is not straightforward. One of the latest technologies under research is using pumps as turbines coupled to an induction generator. This paper explores through a rigorous experimental approach the possibility of using a …

Prospects Of Clean Cooking Energy In Africa - Transition Pathways And Implications, Joseph H. Kihedu Dr.

Tanzania Journal of Engineering and Technology (TJET)

Despite abundant renewable energy resources, African countries still suffer from energy poverty, particularly in cooking. Up to 2022, about 74% of the African population had no access to clean cooking energy. With focus to Sub-Saharan African population, 90% has no access to clean cooking energy which decrease by 7% when kerosene is included. Traditional cooking, which involves the use of charcoal and firewood, is associated with health problems, environmental degradation, socioeconomic issues, and gender inequality. Transitioning to clean cooking energy not only promises significant health benefits but also offers opportunities for sustainable economic development and environmental preservation. In this study, …

Optimizing The Processing Temperature For Synthesis Of Silver Nanoparticles Within Cellulose-Wool Keratin Supramolecular Matrix Using Butylmethylimmidazolium Chloride Ionic Liquid, Ngesa E. Mushi

Tanzania Journal of Engineering and Technology (TJET)

To date, the synthesis of silver nanoparticles on the surface of cellulose and wool keratin biopolymer, while dissolved in ionic liquid, is attractive because of its biomedical potential. However, the optimal processing temperature for the nanoparticle formation is unclear. The previously reported temperature of approximately 120°C gives unpredictable results. The current study employs a combination of 50% cellulose and 50% keratin, along with 69 mg of silver chloride, in Butylmethylimidazolium Chloride BMImCl ionic liquid, using a single-pot process to produce a supramolecular film via non-derivatized mechanochemical interactions. The primary objective is to experimentally establish the processing temperature to achieve stable …

Root Cause Analysis Of Performance Degradation For An Xyz Thermal Power Plant In Tanzania, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Thermal power plants in Tanzania have been experiencing performance degradation, typically arising from component and subsystem failures, which contribute to power system instability and unreliability. This paper presents a case study of the root causes of performance degradation of an XYZ thermal power plant. The study was conducted by reviewing plant documentations, including maintenance and operational data logbooks, and by standardising the approach through the adoption of ISO 14224:2016 for maintenance and reliability data exchange. Data evaluation was carried out using principal component analysis and scree plot analytical techniques to enhance the depth and accuracy of root cause identification. Additionally, …

The Role Of Internal Factors On Vehicular Mobility, Aziz Mdimi

Tanzania Journal of Engineering and Technology (TJET)

Vehicle mobility internal factors are influenced by the performance state of the road surface quality, governor, engine, gear train, differential unit and mobility unit. Studies on vehicular mobility models exist for off-road external factors but absent on on-road internal factors. The on-road internal factors model describes the vehicular mobility performance as a function of internal factors. In the current undertaking, results are generated by the determination of mobility performance characteristics with the application of 2nd Order Ordinary Differential Equations and using Laplace operator with MATLAB Software simulation. The effect of road surface against the time taken varies accordingly. At a …

Wet Gas Metering Performance Using Conventional Flow Measurement Devices, Vitali Mwinyi

Tanzania Journal of Engineering and Technology (TJET)

The demand for and production of natural wet gas from wells has significantly risen in recent years. Although natural gas liquids hold substantial value in the oil and gas market, their presence in wet gas adversely affects gas metering, leading to overreading during measurement. A comprehensive study has been undertaken to formulate and enhance correlations for rectifying overreading in wet gas metering. Nevertheless, most current correlations are designed for horizontal configurations of traditional meters. Mitigating this constraint is crucial to consider the impact of gravity on pressure loss in vertically oriented systems. This study seeks to evaluate the efficacy of …

Automation Of Post Fermentation Must Removal, Grace Hurley, Jakob Spink, Ariel Metscher

Industrial and Manufacturing Engineering

The Harvest Haulers project addresses a critical operational inefficiency at Saucelito Canyon Winery, where post-fermentation must removal from wine barrels was labor-intensive and potentially hazardous. This project aimed to develop a custom forklift attachment that could securely handle Bordeaux and Burgundy barrels, streamline the dumping process, and improve worker safety.

The resulting solution is a forklift-compatible fixture designed to lift, secure, and tilt barrels using a robust combination of a modified aluminum pallet, padded hoop, ratchet straps, and a custom hinge mechanism. The design meets all engineering requirements, including a 600 lb. load capacity, 135° tilt, and a single-operator setup …

A Critical Realist Erp Implementation In Zimbabwean Mining Industry Organisations, Jairos Mukwenha

Tanzania Journal of Engineering and Technology (TJET)

This research uses a critical realist framework to examine the factors influencing the success of enterprise resource planning (ERP) system implementation in Zimbabwean mining industry organisations. From the perspective of critical realism, the mining industry in Zimbabwe faces a complex interplay of opportunities and obstacles while implementing ERP systems. The deployment of ERP in mining firms is critically examined in this paper, emphasising how these systems might improve operational efficiency while considering Zimbabwe's particular socioeconomic circumstances. By exploring underlying structures, mechanisms, and outcomes, the research aims to identify critical challenges and opportunities and develop practical recommendations for improving ERP adoption …

Application Of Artificial Neural Network Models For Predicting Diesel And Petrol Prices In The Geographically Sparsed Regions In Tanzania, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Fuel consumption in Tanzania, mainly diesel and petrol, accounts for 82 percent of the energy consumption in the country, with significant price volatility affecting market stability, availability of fuel, and investment decisions. This study uses an artificial neural network (ANN) with a backpropagating algorithm to predict fuel prices in four regions of Tanzania. Key input parameters include the currency inflation rate (CIR), the petrol fuel inventory (PFI), the diesel fuel inventory (DFI), and the fuel transport costs (FTC). The study selected the 6-10-10-2 ANN structures for Sumbawanga-Rukwa, Mpanda-Katavi, and Mbeya-Mbeya as well as 6-10-9-2 for the Songea-Ruvuma region. The results …

Factors Affecting Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries: Tanzania Food And Beverage Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

Industry 4.0 has increasingly become a focal point of scholarly inquiry. Nonetheless, there remains a noticeable lack of comprehensive research on the diverse and systematic factors that influence the adoption of Industry 4.0 Predictive Maintenance (PdM 4.0) in manufacturing sectors within developing regions, particularly in East Africa. This study seeks to bridge this research gap by investigating the key determinants affecting the actual implementation of PdM 4.0 in Tanzania’s food and beverage manufacturing industries. To achieve this objective, a mixed-methods research design was adopted, combining both qualitative and quantitative approaches. Qualitative data were obtained through in-depth interviews with ten industry …

Cellulose Recovery From Waste Denim Fabrics Through Indigo Vat Dye Reduction And Spandex Dissolution, Tito N. Venance

Tanzania Journal of Engineering and Technology (TJET)

This study addresses environmental conservation by tackling end-of-life management for post-consumer denim garments through the recycling of cotton fibres from waste denim. The purification process involved dithionite reduction of vat dyes in the presence of an alkali followed by selective dissolution of spandex using N,N-dimethylformamide (DMF). Optimal conditions for dye removal were determined at 90°C for 120 minutes with sodium hydroxide at 25 g/L, sodium dithionite at 6 g/L and PVP at 4.5 g/L, while spandex extraction was achieved using a 5% DMF solution at 70°C for 4 hours. Ultraviolet (UV)-vis spectrophotometric analysis indicated a significant increase in whiteness (DL*). …

Assessment Of Factors Contributing On Early Rotting Of Chromated Copper Arsenate Treated Utility Power Distribution Wood Poles In Tanzania, Innocent J. Macha

Tanzania Journal of Engineering and Technology (TJET)

The study aimed to assess the factors contributing to the premature decay of Chromated Copper Arsenate (CCA) treated utility power distribution wooden poles in Tanzania. Deteriorated poles samples from various regions in Tanzania were analyzed using handheld X-ray spectrometry to quantify the retention of CCA preservative chemicals. The ages of these poles were estimated based on annual growth rings. The findings indicated that premature failure of CCA treated wooden poles is attributed to an imbalance in the chemical composition of the preservative solution. The study found that CuO retention in most samples ranged between 10-18 kg/m3, significant lower that the …

Additive Manufacturing Applications In Mission-Critical Operations: A Review, Arup Dey, Olusanmi Adeniran, Monsuru Ramoni

Manufacturing & Industrial Engineering Faculty Publications

Additive manufacturing (AM) is used to fabricate complex components from a wide variety of materials in an additive manner. AM brings several benefits, such as reduced lead times, on-demand production, creation of complex customized designs without tooling requirements, and remote design sharing. However, the use of AM for critical components is limited in large missions due to quality and reliability concerns, as is the case with many manufacturing technologies. Enhancing the acceptance of AM-built parts for mission-critical components can be achieved by producing highly reliable parts, establishing robust quality standards, and continually improving part properties. This review article comprehensively explores …

Flow And Heat Transfer Experimental Study For 3d-Printed Solar Receiving Tubes With Helical Fins At Internal Surface, Fouad Haddad, Naznin Nuria Afrin, Jianzhi Li, Peiwen Li, Bharath Pidaparthi, Samy Missoum, Ben Xu

Manufacturing & Industrial Engineering Faculty Publications

3D-printing technology was applied to fabricate novel solar thermal collection tubes that have internal heat transfer enhancement fins and external surfaces with high solar absorptivity and low emissivity due to the ability to use different materials in one tube. Helical fins were selected to introduce circumferential flow and thus minimize the circumferential temperature difference of the tube that receives sunlight on one side. The structures of the helical fins were previously optimized from computational fluid dynamics (CFD) analysis with the objective of low entropy production rate by looking for high heat transfer coefficient and relatively lower pressure loss. High-temperature alloy, …

Effects Of Thermal Shock Protection Methods On Pressure Measurements In A Rapid Compression Machine, Myeji Materego

Tanzania Journal of Engineering and Technology (TJET)

The study investigates the impact of thermal shock protection methods on pressure measurements in Rapid Compression Machines (RCMs). It focuses on the performance of various pressure transducers, specifically 601A, 701A, 6061B, and 7005, under atmospheric initial conditions. The research emphasizes the importance of mounting techniques and coatings, revealing their significant effects on pressure trace accuracy. Special mounting adaptors for the pressure transducers were designed and manufactured, this enabled simultaneous measurements for all transducers to be made in a single compression stroke. Instantaneous pressure within combustion chamber was measured when air was compressed in RCM from initial pressure and temperatures of …

Molecular Dynamics-Based Two-Dimensional Simulation Of Powder Bed Additive Manufacturing Process For Unimodal And Bimodal Systems, Yeasir Mohammad Akib, Ehsan Marzbanrad, Farid Ahmed

Manufacturing & Industrial Engineering Faculty Publications

The trend of adapting powder bed fusion (PBF) for product manufacturing continues to grow as this process is highly capable of producing functional 3D components with micro-scale precision. The powder bed’s properties (e.g., powder packing, material properties, flowability, etc.) and thermal energy deposition heavily influence the build quality in the PBF process. The packing density in the powder bed dictates the bulk powder behavior and in-process performance and, therefore, significantly impacts the mechanical and physical properties of the printed components. Numerical modeling of the powder bed process helps to understand the powder spreading process and predict experimental outcomes. A two-dimensional …

Ease Of Product Disassembly Through A Systematic Structured Time-Based Design For Disassembly Methodology, Emeka S. Igwe

College of Graduate Studies: Theses & Dissertations

This research introduces a systematic time-based design for disassembly (DfD) framework aimed at optimizing product disassembly by addressing important features like liaisons between components in product, component accessibility and the overall modularity of the product. This study specifically covers electromechanical and mechatronic systems in both household and industrial setup, identifying their disassembly challenges and high value pointers for improvement. The methodology involves using a design for disassembly framework called LeanDfD in carrying out a holistic disassembly process and evaluating quantitative metrics like disassembly time and complexity and suggesting further redesign strategies to minimize disassembly time and cost. Adopting this systematic …

Framework For Development Environment Selection In Digital Twin Applications, Carlos Dodero Fernandez

Graduate Theses, Dissertations, and Problem Reports (ETD)

Digital Twin (DT) technology, a cornerstone of Industry 4.0, facilitates real-time synchronization between virtual models and physical manufacturing systems, enhancing operational efficiency and decision-making. However, its widespread adoption is hindered by the absence of standardized methods for selecting Development Environments (DEs) for DTs, compounded by challenges in cost, interoperability, and connectivity with Industrial Internet of Things (IIoT) protocols. This thesis proposes a Systematic Selection Framework to address this gap, offering a structured methodology to evaluate DEs based-on visualization quality, scalability, interoperability, and cost-effectiveness for manufacturing applications. The framework categorizes and compares sixteen DEs into Game Engines, Robotics Engines, and Simulation …

Gaze Tracking Embedded Collaborative Robots For Automated Metrology And Reverse Engineering, Sachithra H. Karunathilake, Md Shahriar Forhad, Zhaohui Geng

Manufacturing & Industrial Engineering Faculty Publications

Conventional geometric metrology, or three-dimensional (3D) scanning, and reverse engineering heavily rely on the experience of the operators. With an increasing need for automation, robot arms have been adopted for this task. However, due to the large variety of parts and designs, automated path planning could provide a scanning solution that may overlook the critical area, which could potentially deteriorate the scan results. This article explores the integration of collaborative robotics (cobots) with eye-tracking technology to improve the autonomous 3D scanning process. The primary objective of this study is to enhance the accuracy and efficiency of cobots in 3D scanning, …

Data-Driven Roughness Estimation Of Additively Manufactured Samples Using Build Angles, Jose Galarza, Jose Barron Jr., Farid Ahmed, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Achieving control of Laser Powder Bed Fusion (L-PBF) over the quality of the print is the main motivation for finding an optimum set of parameters in the process. Surface roughness is one of the characteristics of the print that impacts the performance of the desired functionality. This research focus is to relate the build angle with the surface roughness on the L-PBF printed specimens and utilize machine learning methods for roughness estimation of geometric features with varying build angles. The EOS M290 L-PBF printer was used to print Inconel-718 coupons using standard process parameters while varying build angles from 20 …

Enhancing Resilience In Complex Energy Systems Through Real-Time Anomaly Detection: A Systematic Literature Review, Ali Aghazadeh Ardebili, Oussama Hasidi, Ahmed Bendaouia, Adem Khalil, Sabri Khalil, Dalila Luceri, El Hassan Abdelwahed, Sara Qassimi, Antonio Ficarella

Manufacturing & Industrial Engineering Faculty Publications

As real-time data sources expand, the need for detecting anomalies in streaming data becomes increasingly critical for cutting edge data-driven applications. Real-time anomaly detection faces various challenges, requiring automated systems that adapt continuously to evolving data patterns due to the impracticality of human intervention. This study focuses on energy systems (ES), critical infrastructures vulnerable to disruptions from natural disasters, cyber attacks, equipment failures, or human errors, leading to power outages, financial losses, and risks to other sectors. Early anomaly detection ensures energy supply continuity, minimizing disruption impacts, an enhancing system resilience against cyber threats. A systematic literature review (SLR) is …

Prediction Of Tool Wear And Surface Finish Using Anfis Modelling During Turning Of Carbon Fiber Reinforced Plastic (Cfrp) Composites, Anil K. Srivastava, Md. Mofakkirul Islam

Manufacturing & Industrial Engineering Faculty Publications

Carbon fiber-reinforced plastics (CFRP) are widely used in various industries due to their high strength to weight ratio, corrosion resistance, durability, and excellent thermo-mechanical properties. The machining of CFRP composites has always been a challenge for the manufacturers. In this study, CNC turning operation with coated carbide tool is used to machine a specific CFRP and the relationship between the cutting parameters (Speed, Feed, Depth of Cut) and response parameters (Vibration, Surface Finish, Cutting Force and Tool Wear) are investigated. An adaptive-network-based fuzzy inference system (ANFIS) model with two multi-input–single-output (MISO) system has been developed to predict the tool wear …

Inspection Planning Of Subsea Pipeline Using Risk-Based Inspection, Ni Luh Triska Adelia, Badrul Munir, Johny Wahyuadi Soedarsono

Journal of Materials Exploration and Findings

Pipelines are an important tool in oil and gas exploration. Pipeline is a transmission and liquid collection lines, including their accessories, which transport fluids from one plant to another. In transmission and collection process, there is a possibility of failure which can have minor to major impact on personnel injury, the environment and interrupt the business process. To maintain safety and to prevent accidents, the source and cause of failure needs to be calculated. Risk-based inspection (RBI) is a method that can be used to calculate the risk and determine the inspection planning both schedule and method, by combining the …

Dynamic Model Of An Overhead Crane, Leonard Ruesga

UNLV Theses, Dissertations, Professional Papers, and Capstones

In this thesis a novel spatial model of an overhead crane was developed. The model includes: bridge, trolley, driving and follower wheels for the bridge and trolley, drum, cable, and the payload. The model accounts for the winding/unwinding of the cable around the drum as the payload is raised/lowered. The cable and the payload were considered as rigid bodies with uniformly distributed mass. First, the kinematic equations of the model were developed by using constraint equations. Second, the dynamic equations were derived through use of Newton’s Laws. Developing the rotational dynamic equations required the determination of the angular momentum vectors …

A Survey On Fused Filament Fabrication To Produce Functionally Gradient Materials, Arup Dey, Monsuru Ramoni, Nita Yodo

Manufacturing & Industrial Engineering Faculty Publications

Fused filament fabrication (FFF) is a key extrusion-based additive manufacturing (AM) process for fabricating components from polymers and their composites. Functionally gradient materials (FGMs) exhibit spatially varying properties by modulating chemical compositions, microstructures, and design attributes, offering enhanced performance over homogeneous materials and conventional composites. These materials are pivotal in aerospace, automotive, and medical applications, where the optimization of weight, cost, and functional properties is critical. Conventional FGM manufacturing techniques are hindered by complexity, high costs, and limited precision. AM, particularly FFF, presents a promising alternative for FGM production, though its application is predominantly confined to research settings. This paper …