Operations Research, Systems Engineering and Industrial Engineering Commons^™

The Effect Of Ventilation And Hand Holes On Loss Of Compression Strength In Corrugated Boxes, Jay Singh, Eric Olsen, S. P. Singh, J. Manley, F. Wallace

Industrial Technology and Packaging

Corrugated packaging is used to package approximately 90% of all products that reach retail store shelves and aisles in the United States. A large number of these corrugated shippers are used to ship fresh produce and perishables through the cold-chain environment that requires these boxes to have venting to permit air circulation. In addition, corrugated boxes for that are large in size and contain heavier products, may have hand holes to facilitate manual handling. The presence of ventilation and hand holes both cause a loss of material in two or more faces of the box. As a result the compression …

Measurement And Analysis Of Truck Transport Environment In Brazil, Giovani Otavio Rissi, Sher Paul Singh, Gary J. Burgess, Jay A. Singh

Industrial Technology and Packaging

Increasing trade in today’s global economy requires packaging to be designed to contain, protect and deliver products without damage during transportation and handling. Vibration forces that occur during transportation are one of the most significant causes of damage during shipping. The objective of this study was to quantify and analyse the vibration that occurs during truck transport in Brazil. The study was done using two types of trucks: small local trucks for local metropolitan distribution areas and larger tractor-trailers for cross-country transportation. Ten metropolitan areas in different regions of Brazil were selected for 1-day trips representing normal delivery. These trips …

Effect Of Unitization And Product Types On Readability Of Tagged Packages Of Consumer Goods, Jay A. Singh, R. Holtz, S. P. Singh, K. Saha

Industrial Technology and Packaging

Proper implementation of radio frequency identification (RFID) has the potential to revolutionize supply chain management. This technology provides simultaneous indirect scanning of multiple packages and palletized loads equipped with a RFID tag, transmitting substantially more information than a bar code. Also, stored information on the tag can be updated according to inventory status, thus, eliminating key limitations of barcode technology. This study was designed to address some of the currently known shortcomings of the RFID technology. One of the commonly occurring drawbacks is transmitted signal from RFID antennae is reflected from metal objects or absorbed by water contained in a …

Rfid Research And Testing For Packages Of Apparel, Consumer Goods And Fresh Produce In The Retail Distribution Environment, S. P. Singh, M. Mccartney, Jay Singh, R. Clarke

Industrial Technology and Packaging

Radio frequency identification (RFID) is a term used for any device that can be sensed at a distance by radio frequencies with few problems of obstruction. The origins of the term lie in the invention of tags that reflect or retransmit a radiofrequency signal. According to a recent article by Forrester Research, the minimal ‘Slap and Ship’ approach to RFID compliance will cost an individual company between $2 million and $20 million. Because retailers like Wal-Mart plan to share with their suppliers all the RFID-generated data points (from when a case/pallet enters their distribution centre until it leaves their stockroom), …

Performance Comparison Of Thermal Insulated Packaging Boxes, Bags And Refrigerants For Single-Parcel Shipments, S. P. Singh, Gary J. Burgess, Jay Singh

Industrial Technology and Packaging

A range of packaging solutions exists for products that must be kept within a specific temperature range throughout the supply-and-distribution chain. This report summarizes the results of studies conducted over a span of 2 years by the Consortium for Distribution Packaging at Michigan State University. Thermal insulation packaging materials such as expanded polystyrene, polyurethane, corrugated fibreboard, ThermalCor® and other composite packaging such as thermal insulating bags were studied. Phase change materials such as gel packs were also evaluated. Properties such as R-value, melting point and heat absorption were examined and are reported.

Measurement And Analysis Of Vibration Levels On Warehouse And Retail Store Material Handling Equipment, S. P. Singh, Jay A. Singh, P. Gaur, K. Saha

Industrial Technology and Packaging

Material Handling Equipment (MHE) is widely used to move packaged goods from manufacturing to warehousing, storage, transportation, in both warehouses and distribution centers to retail stores. Moving product between facilities is done by different types of equipment ranging from manually pushed carts to automated vehicles. A considerable amount of research has been conducted to evaluate the ergonomics of manual or mechanized MHE in the past. There is, however, no published work documenting vibration conditions that occur when transporting packages using MHE. This study measured the vibration levels for typical MHE used at warehousing facilities. Power spectral density plots were generated …

Variability In Compression Strength And Deflection Of Corrugated Containers As A Function Of Positioning, Operators, And Climatic Conditions, Jay A. Singh, P. Bainbridge, S. P. Singh, Eric Olsen

Industrial Technology and Packaging

ASTM D642 is a commonly used standard for measuring the ability of containers to resist external compressive loads applied to its faces, to diagonally opposite edges, or to corners. The procedure recommends testing by centering the specimen on the lower platen of the testing machine in the desired orientation, so as not to incur eccentric loading. It is also recommended by the standard that the load be applied with a continuous motion of the movable platen of the testing machine at a speed of 0.5 ±0,1 in. (12.7 ± .25 cm)/min until failure or a specified load, has been reached. …

An Examination Of The Variables Affecting Rfid Tag Readability In A Conveyer Belt Environment, Jay A. Singh, C. Deupser, Eric Olsen, S. P. Singh

Industrial Technology and Packaging

There is a growing list of companies implementing radio frequency identification (RFID) systems to help optimize their supply chain processes. These companies realize that a successful RFID system can potentially lead to lower supply chain inventory levels, reduced operating expenses, and greater visibility throughout the supply chain. However, since RFID technology is still relatively immature, a majority of the applications experience less than perfect read rates for tagged items moving through the supply chain. This paper reports the results for a variety of different arrangements of variables that may influence the readability of the RFID tags in a conveyer belt …

Measurement And Analysis Of Truck And Rail Shipping Environment In India, Sher Paul Singh, A. P. S. Sandhu, Jay A. Singh, E. Joneson

Industrial Technology and Packaging

Free trade agreements have been on the rise in all regions of the world in the past decade. This has allowed for global distribution and marketing of products in an international market. Products once produced for domestic markets must now be able to compete in international markets without trade barriers. Increased international commerce and manufacturing have forced many packaging and logistics engineers to broaden their true understanding of the global distribution environment. India is a recent entrant on the global arena for manufacturing and services. While China’s economic developments have dominated global headlines, India’s own growth has been impressive as …

Measurement And Analysis Of International Air Parcel Shipping Environment For Dhl And Fedex Between Europe And United States, Manuel-Alfredo Garcia-Romeu-Martinez, S. Paul Singh, Vicente-Agustin Cloquell-Ballester, Koushik Saha

Industrial Technology and Packaging

Various studies have been conducted to determine the dynamics that single packages undergo during distribution between destinations as a function of package size and weight and carrier. Previous studies have normally focused on regional and domestic measurements of these environments in Europe and North America. However, no information is available to determine the international handling and shipping environment of single parcels between the two continents. This study used instrumented packages containing triaxial accelerometers. The measured shocks were analysed to determine the velocity change levels as a function of the events measured in the distribution environment and to develop data for …

Measurement And Analysis Of The Shocks Generated During Egg Production, Jay A. Singh, Chris Ferrier, Paul Singh

Industrial Technology and Packaging

In their journey from the laying cage to shipments out of an egg production operation, table eggs encounter multiple shock events. While all agricultural commodities run the possibility of damage during the course of production, shell eggs are particularly susceptible to being cracked or broken during the production operation. A typical egg production facility experiences 2% to 7% checks (a partial mechanical failure to the egg shell) during handling, packaging and transportation of shell eggs. It has been estimated that the total losses to the U.S. egg industry due to checks and breakage of eggs during production amounts to over …

Development Of Wholesale Packaging To Prevent Post-Harvest Damage To Rose Apples, Bundit Jarimopas, Siam Toomsaengtong, Sher Paul Singh, Jay Singh, Rangsinee Sothornvit

Industrial Technology and Packaging

The purpose of this research was to determine post-harvest damage to rose apples due to transportation hazards and to comparatively evaluate the performance of the current and proposed wholesale packaging for the fruit. The methodology comprised of sampling and conducting damage analysis of rose apples of two varieties (Thongsamsri and Toonklao) distributed using commercial packaging to various retailers and wholesalers selected at random around the Bangkok metropolitan areas. Three kinds of current wholesale packaging were packed with newly harvested, damage-free, and uniform sized Thongsamsri rose apples and tested using a vibration simulator. The same testing was performed for the two …

Comparison Of Package Cushioning Materials To Protect Post-Harvest Impact Damage To Apples, Bundit Jarimopas, Sher Paul Singh, S. Sayasoonthorn, Jay A. Singh

Industrial Technology and Packaging

Damage to fruits and vegetables continues to be a big challenge as global markets become a reality. Worldwide distribution of sensitive produce is faced with various levels of impacts from shipping and handling. Despite a variety of packaging options available today, bruising damage is commonplace for post-harvest apples throughout the supply chain. The major sources of bruising are compression, impact or vibration forces. Understanding where these forces occur can help reduce this type of mechanical damage to apples. The purpose of this study was to investigate the impact characteristics of foam net and corrugated board when applied as wrapping for …

Assessing Capacity Scalability Policies In Rms Using System Dynamics, Ahmed M. Deif, Hoda A. Elmaraghy

Industrial Technology and Packaging

This paper presents a model for assessing different capacity scalability policies in Reconfigurable Manufacturing System (RMS) for different changing demand scenarios. The novelty of this approach is two fold: (1) it is the first attempt to explore different capacity scalability policies in RMS based on multiple performance measures, mainly scaling rate, Work In Process level, inventory level and backlog level; and (2) the dynamic scalability process in RMS is modeled for the first time using System Dynamics. Different policies for capacity scalability for various demand scenarios were assessed. Numerical simulation results obtained using the developed capacity scalability model showed that …

Measurement, Analysis, And Comparison Of The Parcel Shipping Shock And Drop Environment Of The United States Postal Service With Commercial Carriers, J. A. Singh, S. P. Singh, G. Burgess, K. Saha

Industrial Technology and Packaging

The past decade has shown a great increase in the number of direct to consumer shipments of products and packages. As a result, parcel delivery companies like DHL, FedEx, UPS, and the USPS have strengthened their presence in air transport to deliver products faster and through larger distances. Using cargo planes, they route packages from various destinations to large airport hubs, where they sort millions of packages and ship them to their destinations. There is a continuous need to quantify what happens to these packages as they are handled both manually during collection and delivery and on large high-speed conveying …

Agile Mpc System Linking Manufacturing And Market Strategies, Ahmed M. Deif, Waguih H. Elmaraghy

Industrial Technology and Packaging

Increasing complexity and interdependency in manufacturing enterprises require an agile manufacturing paradigm. This paper considers a dynamic control approach for linking manufacturing strategy with market strategy through a reconfigurable manufacturing planning and control (MPC) system to support agility in this context. A comprehensive MPC model capable of adopting different MPC strategies through distributed controllers of inventory, capacity, and WIP is presented. A hierarchical supervisory controller (referred to as decision logic unit, DLU) that intakes the high-level strategic market decisions and constraints together with feedback of the current manufacturing system state (WIP, production, and inventory levels) and optimally manages the distributed …

Investigating Optimal Capacity Scalability Scheduling In A Reconfigurable Manufacturing System, Ahmed M. Deif, Waguih Elmaraghy

Industrial Technology and Packaging

Responsiveness to dynamic market changes in a cost-effective manner is becoming a key success factor for any manufacturing system in today’s global economy. Reconfigurable manufacturing systems (RMSs) have been introduced to react quickly and effectively to such competitive market demands through modular and scalable design of the manufacturing system on the system level, as well as on the machine components’ level. This paper investigates how RMSs can manage their capacity scalability on the system level in a cost-effective manner. An approach for modeling capacity scalability is proposed, which, unlike earlier approaches, does not assume that the capacity scalability is simply …

Improving Factory Layout Under A Mixed Floor And Overhead Material Handling Condition, Manocher Djassemi

Industrial Technology and Packaging

Purpose –In spite of having a number of general-purpose algorithms for solving plant layout problems, facility planners may still face a challenging task to adjust these algorithms to handle special, but not uncommon, layout problems. The purpose of this study is to propose a new method for addressing the impact of overhead space utilization on a plant layout solution.

Design/methodology/approach –A new method for adjusting material flow under a mixed floor and overhead material handling condition is incorporated in an existing plant layout procedure. A case study involving the layout improvement in a lawn mower engine assembly facility …

The Paperless Factory: A Review Of Issues And Technologies, Manocher Djassemi, James A. Sena

Industrial Technology and Packaging

paper-based data management can be a bottleneck, slowing factory-wide information transfer. This study explores the evolution of paperless communication in a factory environment and reviews some of the key technologies that contribute to the implementation of a paperless system including digital communication, the virtual factory, computer-integrated manufacturing, and web-centric information flow. The challenges facing users of a paperless information system are also discussed.

A Lean Approach To Manage A Capstone Senior Project Course, Manocher Djassemi

Industrial Technology and Packaging

The senior project course (IT461) in the Industrial Technology program at California Polytechnic State University (Cal Poly) is a quarter long capstone course that complements the "learn-by-doing" educational approach at Cal Poly. Our short time frame, an 11-week academic quarter, poses a challenge for both students and faculty. This paper provides details of a new design for the IT461 course. A lean, paperless approach to course management is presented. Using this approach, little or no paper is exchanged between students and faculty. The reduction in waste can be significant in engineering or technology senior project courses. Evaluation of the results …

Effect Of Time-Based Parameters On The Agility Of A Dynamic Mpc System, A. M. Deif, W. H. Elmaraghy

Industrial Technology and Packaging

This paper presents a dynamic manufacturing planning and control (MPC) system that can maintain agility through the ability to dynamically switch between different policies due to varying market strategies. The dynamic behavior of the developed system is investigated by studying the effect of the time based parameters on responsiveness and cost effectiveness of the system reflected in the natural frequency and the damping of its different configurations. Results showed that the agility requirements are directly affected by the time based parameters of the MPC system: production lead time, capacity scalability delay, and shipment time. This resulted in a better understanding …

A Control Approach To Explore The Dynamics Of Capacity Scalability In Reconfigurable Manufacturing Systems, Ahmed M. Deif, Waguih H. Elmaraghy

Industrial Technology and Packaging

This paper presents a dynamic model and analysis for one of the major characteristics of reconfigurable manufacturing systems (RMSs) capacity scalability. The dynamic model is analyzed using its transfer function. Dynamic characteristics associated with the delay in capacity scalability and how to minimize this delay are discussed using control approaches. The problem of how to supply exact capacity in response to market changes is also examined by solving the dynamic problem of the production offset phenomenon in RMSs. The effect of work in process as a damping factor for production disturbances during capacity scalability is addressed. Finally, a general capacity …

The Use Of Rfid In Manufacturing And Packaging Technology Laboratories, Manocher Djassemi, Jay Singh

Industrial Technology and Packaging

Mandated use of Radio Frequency Identification (RFID) on goods at pallet, case and item level continues to churn the Consumer Product Goods (CPG), logistics and retail industry. The statement “Internet of things” is slowly becoming true; with concerted efforts from standard setting bodies such as Electronic Product Code (EPC) global, International Standards Organization (ISO), Fast Moving Consumer Goods (FMCG) companies like Gillette, P&G and major retailers like Wal-Mart, TESCO, and the US DoD, to replace barcodes with RFID tags. RFID bridges many areas of manufacturing including inventory management, assembly operation, material handling, packaging and shipping by providing an accurate and …

A Simulation Analysis Of Factors Influencing The Flexibility Of Cellular Manufacturing, Manocher Djassemi

Industrial Technology and Packaging

The performance of cellular manufacturing (CM) systems in a variable demand and flexible workforce environment has been examined using simulation modelling. Discrepancies between academicians and practitioners' findings with respect to flexibility and uneven machine utilization in CM systems are discussed. The views of two parties were incorporated in simulation models to rectify the existing discrepancies. While the results of this study confirm the previous findings of academicians regarding the deterioration of the performance of CM in a variable product mix situation, it appears that those results may be significantly influenced by considering a flexible workforce. The simulation results show that …

Package Performance Testing Of Dangerous Goods In High Altitude Shipments, S. Paul Singh, Gary J. Burgess, Jay A. Singh

Industrial Technology and Packaging

This paper discusses the impact of high altitude shipments on package integrity. High altitude shipments are encountered when trucks travel over high mountain passes or when cargo and feeder aircraft transport packages in non-pressurized or partially-pressurized cargo holds. Both these types of transport methods will result in severe changes in pressure and temperature conditions as compared to packages being transported close to sea-level The testing of packages under these conditions is critical since package integrity may be compromised. The current shipping tests performed in test labs do not account for pressure changes and vibration together. This study showed that combination …

The Effect Of Reliability Consideration On The Application Of Quality Index, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

Quality index (QI) has been proposed as a screening mechanism for machine-part matrices in the development of cellular manufacturing systems. In this paper the effect of reliability consideration on the application of QI and the relative sensitivity of job shop and cellular manufacturing systems to reliability changes are evaluated by simulation modeling. Performance measures such as mean flow time and work-in-process inventories are used in the comparative study of job shop and cellular manufacturing.

An Efficient Cnc Programming Approach Based On Group Technology, Manocher Djassemi

Industrial Technology and Packaging

Many studies and reports support the significant impact of the application of group technology on various aspects of product design and manufacturing. The fact that group technology is the common solution to similar problems is the main source of such impact. In this paper, one of the less frequently utilized features of CNC technology known as parametric part programming is used to implement the common solution feature of group technology in processing a set of similar parts. Using three part families, the advantages of blending the concept of group technology and parametric programming for CNC machining operations are illustrated. The …

A Parametric Programming Technique For Efficient Cnc Machining Operations, Manocher Djassemi

Industrial Technology and Packaging

In this paper the application of parametric programming to CNC machining is discussed. As one of the less frequently utilized features of CNC machines, parametric programming has the potential to increase the efficiency of CNC operations. This feature is particularly beneficial to companies with group technology manufacturing where parts with similar design or operational requirements are processed within a machine cell. Using two case studies, the capabilities of parametric programming for CNC machines are illustrated.

Determination Of A Flexibility Range For Cellular Manufacturing Systems Under Product Mix Variations, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

One of the underlying assumptions in cellular manufacturing is that product mix is relatively stable over time. In this paper, a procedure for the sensitivity analysis of the performance of a cellular manufacturing system with respect to changes in the product mix is presented and a flexibility range representing the capability of the system in dealing with these changes is determined using simulation modelling. The simulation results in this study show that as the changes in the product mix increase the superiority of the performance of the cellular manufacturing system to the corresponding job shop system diminishes.

The Threshold Value Of A Quality Index For Formation Of Cellular Manufacturing Systems, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

The superiority of cellular manufacturing to job shop manufacturing has been questioned by a number of simulation studies. The initial structure of the machine-part matrix seems to play an important role in the failure of cellular manufacturing systems in these studies. In this paper a grouping measure called 'quality index - QI' will be used to evaluate the relationship between the quality of a machine-part matrix and the performance of the corresponding cellular manufacturing system. A simulation study will be conducted to demonstrate how the procedure can be used to determine the threshold value for QI beyond which the cellular …