Operations Research, Systems Engineering and Industrial Engineering Commons^™

Fuzzy Logic Control Of A Model Airplane, Jon C. Ervin, Sema E. Alptekin

Industrial and Manufacturing Engineering

Common uses of fuzzy logic control today are found in relatively simple applications in products. These applications only scratch the surface of the potential of fuzzy logic control in complex mechatronic systems. In order to demonstrate the utility of fuzzy logic in complex device control, a fuzzy logic fly-by-wire system has been developed for a model airplane. The model airplane is a complex system of several critical inputs that require rapid processing and action in order to maintain flight stability. In addition, payload and power constraints severely limit the size, weight and processing power of the hardware to be carried …

Development And Realization Of A Single-Mode Optical Fiber Ferrule Mold Insert With Twelve Channels, Hsiharng William Yang

Doctoral Dissertations

A manufacturing process for an optical fiber ferrule mold insert with twelve channels has been established. This research project presents mask design, mask fabrication, deep X-ray lithography exposure, resist developing, nickel electroforming, as well as surface finishing to attain the final result. Deep X-ray mask fabrication methods are explored, including mechanically machined masks, micro-EDM masks, and E-beam written masks. The exposures to pattern resists and electroforming to fabricate nickel molds up to 500 $\mu$m thickness are reported in this study. Nickel structures for the optical fiber ferrule insert with twelve channels made by electroforming are the final products. A practical …

Kiln Design And Fuel Wood Consumption In Fish Smoking, E Mushi

Tanzania Journal of Engineering and Technology (TJET)

In this paper. a load flow solution for the Medium Voltage (MY) three-phase radial distribution in delta-delta (A — A) connected network supplying different line topologies such as three phase, phase to phase and single-wire earth return (SWER) networks is presented. The general voltage related network equations are developed using Kirchhoff's voltage and current laws. Development ofa solution to the loadflow analysis applying the developed general voltage related network equations is proposed in order to evaluate the network voltage profile. Various numbers of arrays are developed for the identification of the network under study. The proposed method is a new …

Development Of A Mechatronics Design Studio, Sema E. Alptekin

Industrial and Manufacturing Engineering

Mechatronics is a combination of mechanics, electronics and information technology intended to raise the intelligence level and flexibility of products and devices. There is a need to develop programs and laboratories in Mechatronics to create an understanding of how new technologies influence the traditional methods of designing products and manufacturing systems. A model "Mechatronics Design Studio" has recently been developed to support the Mechatronics and Manufacturing Automation courses offered at Cal Poly's Industrial and Manufacturing Engineering Department. Laboratory experiments have been developed and several student projects have been completed. In this paper, an overview of the design studio and select …

Design And Development Of A User Interface Between Mapics/Db And Factor 5.2, Raghu Pothuri

Masters Theses

An interface program was designed to transfer production data from MAPICS/DB, a MRP II software, to FACTOR 5.2, a Finite Capacity Scheduling software. Since FACTOR 5.2 is designed to be used in a stand-alone mode with its own independent data base, this interface program extracts data from the MRP II System and converts it to formats specified by the Scheduling System. To create a computer model of the manufacturing process, information about manufacturing orders, routings, and production facilities was obtained from MAPICS/DB files. Certain information needed by FACTOR 5.2, which is not available in MAPICS/DB, was supplemented by the program …

An Integrated Approach To Simulation And Activity-Based Costing For Evaluating Alternative Manufacturing Cell Designs, Robert Williams, Paul Savory, Rodney Rasmussen

Department of Industrial and Management Systems Engineering: Faculty Publications

One effective technique for improving manufacturing efficiency involves the application of group technology part families and manufacturing cells. Selection of the best or optimum configuration of the manufacturing cell relies on the experience and judgment of the cell designer. This paper describes how activity-based costing (ABC) concepts can be integrated into a discrete-event simulation model and be used to evaluate manufacturing cell configurations. The output of the combined ABC simulation model provides a detailed “Bill of Activity” which allows the cell designer to consider costs as a critical factor in the cell design problem. Alternative cell configurations studied in this …

Arts, Computers And Artificial Intelligence, Sol Neeman Ph.D.

Engineering Studies Faculty Publications and Creative Works

Science and art seem to belong to different cultures. Science and technology, mainly the products of the intellect, use terminology and vocabulary that are concise and well defined. In contrast, in artistic expression, ambiguity is a powerful component. Still the relationship between these two different categories of human activity is interesting and fascinating. In this paper, a general comparison of these two disciplines will be introduced. Then the possibility of mechanical creation of art using computers and artificial intelligence will be discussed. This will be followed by two techniques which are used to create poetry and music. First, a statistical …

Preparing The Leaders For Mechatronics Education, Sema E. Alptekin

Industrial and Manufacturing Engineering

Mechatronics is the synergetic combination of precision mechanical engineering, electronic control and systems thinking in the design of products and processes. There is a need to develop interdisciplinary programs in Mechatronics that better prepare our graduates to design, build, and operate the products and systems of today and tomorrow. To address this need, National Science Foundation funded a project entitled "Preparing the Leaders for Mechatronics Education" undertaken by Cal Poly in 1995 - 1996. In this paper, the activities that took place during this two-year program is outlined. Several courses and course modules have already been developed and implemented by …

Reaction Based Grasp Force Assignment, Mark W. Hunter

Theses and Dissertations

An iterative method is developed by which the contact forces required to apply an arbitrary wrench (six elements of force and moment) to a stably grasped object may be calculated quickly. The assignment of contact forces, given a required object wrench, is accomplished with the use of fuzzy logic. This concept is referred to as the fuzzy logic reactive system (FLRS). The solution is versatile with respect to goals inherent in the rulebase and the input parameters, and is also applicable for an arbitrary number of contacts. The goal presented in this research, to illustrate the concept of the FLRS, …

Incorporating Matlab's Signal Processing Toolbox Into A Dsp Course At An Undergraduate E.E. Program, Sol Neeman Ph.D.

Engineering Studies Faculty Publications and Creative Works

This paper provides some suggestions for incorporating MATLAB's Signal Processing Toolbox into a DSP course. Often, in a DSP course, students have difficulties understanding abstract and non-intuitive concepts and seeing their relevance to the practical part of their curriculum. The tools offered by MATLAB's Signal Processing Toolbox, can help to make these concepts more tangible and provide a perspective for students. Some basic tools relevant to an undergraduate DSP course will be introduced, including examples of tool use and graphic results. The tools presented will be applied in the areas of synthesis and analysis of signals, FFT computation, impulse response …

A Psychological Perspective On Service Segmentation Models: The Significance Of Accounting For Consumers' Perceptions Of Waiting And Service, Ziv Carmon, J. George Shanthikumar, Tali F. Carmon

Industrial and Manufacturing Engineering

We examine how service should be divided and scheduled when it can be provided in multiple separate segments. We analyze variants of this problem using a model with a conventional function describing the waiting cost, that is modified to account for some aspects of the psychological cost of waiting in line. We show that consideration of the psychological cost can result in prescriptions that are inconsistent with the common wisdom of queuing theorists derived according to the conventional approach (e.g., equal load assignments). More generally, our intention in this paper is to illustrate that aspects of the psychological cost of …

First Line Supervisor Perceptions: The Effectiveness Of Specific Safety Training Materials, Cynthia Houlson

Graduate Research Papers

The problem of this study was to determine whether first line supervisors, who have been exposed specifically to Safety Focus Topics, perceived them as an effective tool in filling their role as a safety trainer.

Development Of A Knowledge-Based System For Generating Process Plans Using Group Technology: A Study For Norfolk Naval Shipyard, William P. Keene Jr.

Engineering Management & Systems Engineering Theses & Dissertations

The purpose of this research was to study and analyze the Norfolk Naval Shipyard's manufacturing methods of determining part families and generating part process plans for parts in the machine shop. A knowledge-based decision support system was designed based on knowledge acquired from machinist experts and documented sources of the Norfolk Naval Shipyard. The system interprets specific part information provided by the user, categorizes parts into part families and generates process plans to manufacture the parts. The system was evaluated and tested for parts provided by Norfolk Naval Shipyard.

Using Matlab To Illustrate The 'Phenomenon Of Aliasing', Sol Neeman, Ph.D.

Engineering Studies Faculty Publications and Creative Works

The phenomenon of aliasing is important when sampling analog signals. In cases where the signal is bandlimited, one can avoid aliasing by ensuring that the sampling rate is higher than the Nyquist rate . But in cases where the signal is not bandlimited , aliasing is unavoidable if the signal is not filtered before it is sampled. It is then crucial to understand the phenomenon in order to estimate the distortion generated when the signal is reconstructed from its samples. Using the software package MATLAB by MathWorks, Inc ., two examples are presented. The first is a pure sinusoid which …

A Preliminary Model For Lot Sizing In Semiconductor Manufacturing, Tali F. Carmon, Steven Nahmias

Industrial and Manufacturing Engineering

No abstract provided.

Error Recovery In Intelligent Robotic Workcells, R. D. Borchelt, Sema E. Alptekin

Industrial and Manufacturing Engineering

This paper focuses on the requirements for achieving automated diagnosis and error recovery in a robotic assembly cell. Untended robust operation is the goal which is discussed, and the use of a knowledge-base oriented diagnostic/control system to support on-line error recovery is advocated. It is proposed that error recovery attempts should be made, not only based on information gathered by system sensors, but also by using additional cell-specific knowledge pertaining to recovery strategies. Recovery attempts are to be made even in the absence of complete diagnosis, in order to gather additional information. A control structure developed to implement this approach …

The Importance Of Considering Size Effect Along The Cutting Edge In Predicting The Effective Lead Angle For Turning, William J. Endres, Daniel Waldorf

Industrial and Manufacturing Engineering

The concept of an effective orthogonal cutting edge in turning is considered. The orientation of this edge in the radial-longitudinal plane, as commonly modeled through an effective lead angle, is studied. The methods of effective lead angle prediction used in numerous previously developed force models are plagued with large errors over ranges of process inputs, in particular feed rate and depth of cut. Four previously developed methods of effective lead angle prediction are reviewed and compared to a new method presented here. This new method accounts for the size effect as introduced through the variation in chip thickness along the …

Set-Up Saving Schemes For Printed Circuit Boards Assembly, Oded Z. Maimon, Ezey M. Dar-El, Tali F. Carmon

Industrial and Manufacturing Engineering

Focusing on a basic printed circuit board (PCB) assembly line configuration characterized by very long set-up times, we examine two scheduling methods that can significantly reduce the set-up. Both methods -the Grouped Set-Up (GSU) method that has been recently introduced in the literature and the Sequence Dependent Scheduling (SDS) method, which has not been studied in this context -are based on component commonality among PCB types. Using the typical traditional scheduling method as a benchmark, the GSU and the SDS methods are compared in terms of three performance measures: line throughput, average work-in-process (WIP) inventory level, and implementation complexity. Guidelines …

Integration Of Simulation Modeling And Computer Aided Production Management In Computer Integrated Enterprise, Emine Persentili, Sema E. Alptekin

Industrial and Manufacturing Engineering

Designing efficient and integrated manufacturing systems is the first step in attaining computer integrated enterprises (CIE). Integration of planning and implementation phases of manufacturing is essential for taking full advantage of the CIE. In order to design reliable and efficient manufacturing systems, the designers must consider the impacts of planning decisions made by computer aided production management (CAPM) modules on implementations held in manufacturing cells. This paper focuses on two issues. The first issue is importance and necessity of integrating CAPM modules with manufacturing cells. The second issue includes major features of the object-oriented approach and their relevance to our …

Artificial Neural Networks For Robotics Coordinate Transformation, Stephen Aylor, Luis Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

Artificial neural networks with such characteristics as learning, graceful degradation, and speed inherent to parallel distributed architectures might provide a flexible and cost solution to the real time control of robotics systems. In this investigation artificial neural networks are presented for the coordinate transformation mapping of a two-axis robot modeled with Fischertechnik physical modeling components. The results indicate that artificial neural systems could be utilized for practical situations and that extended research in these neural structures could provide adaptive architectures for dynamic robotics control.

Automatic Recognition Of Tool Wear On A Face Mill Using A Mechanistic Modeling Approach, Daniel Waldorf, Shiv G. Kapoor, Richard E. Devor

Industrial and Manufacturing Engineering

A strategy is developed for identifying cutting tool wear on a face mill by automatically recognizing wear patterns in the cutting force signal. The strategy uses a mechanistic model development to predict forces on a lathe under conditions of wear and extends that model to account for the multiple inserts of a face mill. The extended wear model is then verified through experimentation over the life of the inserts. The predicted force signals are employed to train linear discriminant functions to identify the wear state of the process in a manner suitable for on-line application.

Computational Simulation Of Flow Through Elbows In The Approach Piping Systems To A Headbox, Kasinathan Ramanathan

Masters Theses

The successful operation of the wet end in a paper machine is highly dependent on the approach piping system. Sheet basis weight stability and ease of making wet end adjustments are greatly impaired by improperly designed approach piping systems. Most problems in headbox approach piping occur when the flow splits, combines, and passes through elbows.

Elbows create cross flows, flow separation, and eddies, and play an important role in the uniform and stable delivery of the pulp into the headbox. The effect due to an elbow lasts for a considerable distance downstream of the elbow and is severe when two …

The Indentation Of Foam Pattern Surfaces By Coordinate Measuring Machine Probes, Sanjay Nenawati

Masters Theses

When coordinate measuring machines are used to measure the complex shapes of foam patterns, the spherical probe tips indent into the soft surface of the pattern. Such indentation represents a measurement error since the indicated dimension will not be the same as the actual dimension. To determine the magnitude of error, the depth of probe tip indentation into PMMA and EPS foam surface (i.e., elastic indentation) was measured as a function of time, applied load, and foam density. The residual indentation after the removal of the load (i.e., plastic indentation) was also studied.

The depth of elastic indentation increased with …

On Capacity Modeling For Production Planning With Alternative Machine Types, Robert C. Leachman, Tali F. Carmon

Industrial and Manufacturing Engineering

Analyzing the capacity of production facilities in which manufacturing operations may be performed by alternative machine types presents a seemingly complicated task. In typical enterprise-level production planning models, capacity limitations of alternative machine types are approximated in terms of some single artificial capacitated resource. In this paper we propose procedures for generating compact models that accurately characterize capacity limitations of alternative machine types. Assuming that processing times among alternative machine types are identical or proportional across operations they can perform, capacity limitations of the alternative machine types can be precisely expressed using a formulation that is typically not much larger …

Moving Object Recognition And Guidance Of Robots Using Neural Networks, Abhijit Neogy, S. N. Balakrishnan, Cihan H. Dagli

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The design of a robust guidance system for a robot is discussed. The two major tasks for this guidance system are the online recognition of a moving object invariant to rotation and translation, and tracking the moving object using a neural-network-driven vision system. This system included computer software ported to the IBM PC and interfaced with an IBM 7535 robot. The operation of this guidance system involved recognition of a moving object and the ability to track it till the robot and effector was in close proximity of the object. It was found that the robot was able to track …

Computer Aided Process Planning System For Generating Alternative Process Plans, Rao T. Gali

Masters Theses

Computer Aided Process Planning (CAPP) has a key role in Computer Integrated Manufacturing (CIM) as an interface between design and manufacturing. Current CAPP systems treat process planning as a static function, and always generate the same machine and process combinations. Thus, these CAPP systems are inadequate for advanced manufacturing facilities such as Flexible Manufacturing Systems (FMS). This thesis presents research conducted for the design and development of a CAPP system called Alternative Computer Aided Process Planning (A-CAPP) which generates alternative process plans by interacting with production planning and machine loading functions to satisfy system capacity constraints.

A-CAPP is a variant …

Tardiness Heuristic For Scheduling Flexible Manufacturing Systems, Ali S. Kiran, Sema E. Alptekin, A. Celal Kaplan

Industrial and Manufacturing Engineering

This paper evaluates the tardiness performance of a sampling-based adaptive heuristic in a dynamic manufacturing environment. A test bed, following a real world manufacturing system, has been developed. The proposed algorithm has been implemented in this simulated environment. After fine tuning the algorithm, it has been tested in various shop conditions. The results of these simulation studies are summarized.

An Assessment Of Just-In-Time Manufacturing, Ronald E. O'Meara

Graduate Research Papers

Manufacturing of materials into useable products has changed dramatically since the Industrial Revolution. The United States dominated the manufacturing arena until the early 1970s. After that period, efforts of global competitors in such areas as quality control and productivity, started to surpass the efforts made by the United Stated in these same areas. For the first time, U.S. manufacturers started sensing the pressure of competition. The United Stated is using its competitive advantage over other nations in the manufacturing segment. Part of this loss is a result of the way the U.S. manufacturers are conducting their business. A larger part …

Synergy Of Artificial Neural Networks And Knowledge-Based Expert Systems For Intelligent Fms Scheduling, Luis Carlos Rabelo, Sema E. Alptekin, Ali S. Kiran

Industrial and Manufacturing Engineering

In this paper we describe a hybrid architecture that integrates artificial neural networks and knowledge-based expert systems to generate solutions for the real time scheduling of flexible manufacturing systems. The artificial neural networks perform pattern recognition and, due to their inherent characteristics, support the implementation of automated knowledge acquisition and refinement schemes through a feedback mechanism. The artificial neural network structures enable the system to recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different demands. The knowledge-based expert systems are the higher order elements which drive the inference strategy and …

A Suggested Model Program For Cim Education, Sema E. Alptekin

Industrial and Manufacturing Engineering

No abstract provided.