Operations Research, Systems Engineering and Industrial Engineering Commons^™

Assessment Of Energy Efficiency In Beverage Industry, Mahamudu H. Mtebwa

Tanzania Journal of Engineering and Technology (TJET)

The brewery industry has a significant contribution to the national income. However, it is also associated with energy intensive processes and pollution. In this work, the energy efficiency assessment of the largest brewery in Tanzania i.e., Tanzania Breweries Limited has been conducted. Energy consumption analysis was conducted according to IEEE SA 739 1995. Important parameters used to assess brewery energy efficiency were boiler efficiency and losses, equipment energy productivity as well as load factor. It was found that the main energy consumers are packaging (54.63%), brewing (29.30%) and utilities (15.17%). More importantly, it was found that about 68% of the …

A Model For Sustainable Adoption Of Solar Photovoltaic Technology In Tanzania, Joseph Kihedu

Tanzania Journal of Engineering and Technology (TJET)

The aim of the study was to develop a sustainable model for enhancement of the solar PV technology adoption in Tanzania. The model was developed based on the identified barriers that hinder the adoption of solar PV technology and adopted the best strategies from successful projects. Further, the drivers and activities were developed based on selected best strategies from successful projects. The identified barriers to the adoption of solar PV technology, which are grouped into five associated categories and their significances, are lack of access to finance (32%), non-enforcement of policy and regulation (31%), technical (18%), lack of awareness (9%) …

Viability Analysis Of Ubungo Ii Gas Power Plant Efficiency Improvement Using Co-Generation System, Aviti Thadei Mushi

Tanzania Journal of Engineering and Technology (TJET)

The power utility, Tanzania Electric Supply Company Limited (TANESCO) is faced with challenges of supplying adequate power to the ever-increasing demand. To this end, this paper explores the installed Ubungo Gas Power Plant (UGP II) located in Dar es Salaam to find means of utilizing it in co-generation method. The study embarked on detailed modelling of the system and run simulations which indicated that the co-generation can result to power generation efficiency increase between 10.42 to 50.92%. It is recommended to change the UGP II to exploit this co-generation method. Further, the study could be improved by including more parameters …

The Effective Strategies For Mitigation The Impact Of Covid-19 On Construction Projects In Egypt, Nora Magdy Essa, Ibrahim Mahdi, Hassan Mohamed Ibrahim

Future Engineering Journal

From the time when the first narrated infections in Wuhan China, in late 2019, COVID-19 has had a substantial peal on human life and health. By the early of 2020, the World Health Organization (WHO) announced the eruption of COVID-19, a public health crisis of international concern. On 11 March 2020, the World Health Organization officially announced COVID-19 a pandemic. The first case was infected in Egypt of covid-19 on Feb 14, 2020 (Gilbert et al., 2020). On 16 March 2020, the Egyptian Government began issuing decisions as preventative courses as part of the country's inclusive plan to cope with …

Estimating The Weights Of Latticed Power Transmission Towers Using Genetic Programming, Ahmed M. Ebid Dr.

Future Engineering Journal

The recent booming in the power network industry inspired a lot of researchers to develop models to estimate the optimum cost of transmission towers. Unlike previous researches which depended on design the tower from scratch, this research depends on collecting actual database from several projects around the globe and applying the well-known (GP) technique to develop a model to predict the tower weight. The accuracy of the developed formula was about 84%. The developed model could be used in early tender stage or to check design economy.

Integration Of Solar + Storage Installation Upstream In Modular Construction, Ondrej Labik

LSU Master's Theses

High initial costs, mainly due to inefficient construction processes, remains the greatest barrier for residential adoption of solar+storage (SPS) system. Modular construction, having a factory-controlled environment and control over the home design, is well suited to address these issues (e.g., efficiencies, waste, inventory control, quality). Furthermore, these areas have great potential in modular construction to address the high initial cost issue. This study focuses on the integration of SPS installation upstream in modular housing. Although moving the SPS installation process into the factory has many barriers (e.g., including change of scope of work at some workstations without affecting the whole …

Radiology Associates Medical Scan Forecasting, Everett M. Notaro, Mitchell Carpenter, Tyler Deis, Kimberly Williams

Industrial and Manufacturing Engineering

After discontinuing their subscription with Shinyapps and relying on a manual forecasting process, Radiology Associates needs a new method to forecast the number and types of scans that will be executed at each site location. Radiology Associates utilizes Quinsite, which incorporates a live link to their database, as a host for all their Tableau dashboards. This project will create an accurate forecasting model utilizing complex forecasting methods to be hosted by Quinsite which is accessible by all management within Radiology Associates. To begin this process, an exponential smoothing model was created in Tableau to solidify dashboard and storyboard design. Additionally, …

Increasing Legends Salon Revenue Per Square Foot, Jacob William Andreatta, Margaret Faison Gustafson, Julia Galina Odisho, Joshua Spry Morrison

Industrial and Manufacturing Engineering

Katie MacNamara acquired Legends Hair Salon in Atascadero, California in January of 2021. After a few months of learning to run her own business she discovered that her retail revenue per square foot was not high enough. Her goal, and the project objective, was to raise her revenue while also increasing space for her stylists. The metrics used for these objectives were revenue per square foot and the square footage of the retail areas. The beginning state metrics were 48.75 square feet of retail and a retail revenue per square foot of $2.15 with a total of six stylist stations. …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Center For Manufacturing Excellence Capstone Project: Sec Rivals Checkers, Ward Winstead

Honors Theses

Each year, the seniors in the Haley Barbour Center for Manufacturing Excellence complete a capstone project. A team comprised of seniors in varying disciplines work to develop a business model focused on producing a specific product. This team, SEC Rivals Checkers, chose to produce wooden checker boards where each half of a board is custom to a specific SEC school. These halves were designed to be interchangeable, so a variety of different combination could be created when utilizing the product. Through initial marketing analysis, cost estimation, prototyping, and process development, the original SEC Rivals Checkers idea was developed into a …

Automated Robotic Light Bulb Testing Platform, Agha I. Akram, Muhammad Ali Ummy

Publications and Research

The main purpose of this project is to create a functional prototype of a multilayered system that incorporates aspects of electrical, mechanical, and computer engineering technology. The main objective of the system is to be able to determine whether a light bulb is working or not. The building blocks of this system are a robotic arm that is able to slide along a rail (for added mobility), a conveyor belt, and an electromechanical device that holds and tests light bulbs. Initially, the robot arm picks up a light bulb and places it into the holder which then tests it. A …

Deep Learning Object-Based Detection Of Manufacturing Defects In X-Ray Inspection Imaging, Juan C. Parducci

Mechanical & Aerospace Engineering Theses & Dissertations

Current analysis of manufacturing defects in the production of rims and tires via x-ray inspection at an industry partner’s manufacturing plant requires that a quality control specialist visually inspect radiographic images for defects of varying sizes. For each sample, twelve radiographs are taken within 35 seconds. Some defects are very small in size and difficult to see (e.g., pinholes) whereas others are large and easily identifiable. Implementing this quality control practice across all products in its human-effort driven state is not feasible given the time constraint present for analysis.

This study aims to identify and develop an object detector capable …

Carbon Nanotori Reinforced Lubricants In Plastic Deformation Processes, Jaime Taha-Tijerina, Juan Manuel Martinez, Daniel Euresti, Patsy Yessenia Arquieta-Guillen

Manufacturing & Industrial Engineering Faculty Publications

This research presents the effects of carbon nanotori structures (CNst) dispersed as reinforcement for metal-working and metal-forming lubricants. Synthetic (SL) and deep drawing (DD) nanolubricants were prepared following a two-step method at 0.01 wt.%, 0.05 wt.%, and 0.10 wt.% filler fractions. Slight increases in viscosity (oz) increased by 16% and 22% at merely 0.01 wt.% CNst reinforcement and up to 73% and 107% at 0.10 wt.% filler fraction for SL and DD nanolubricants, respectively, compared to conventional materials. Additionally, at 0.10 wt.% wear scar evaluations showed a highest benefit of 16% and 24%, for SL and DD nanolubricants, respectively. This …

Evaluation Of Microstructural And Mechanical Behavior Of Ahss Cp780 Steel Welded By Gmaw-Pulsed And Gmaw-Pulsed-Brazing Processes, Alan Jadir Romero-Orozco, Jaime Taha-Tijerina, Rene De Luna-Alanis, Victor Hugo Lopez-Morelos, Maria Del Carmen Ramirez, Melchor Salazar-Martinez, Francisco Fernando Curiel-Lopez

Manufacturing & Industrial Engineering Faculty Publications

Joints of complex phase 780 (CP-780) advanced high strength steel (AHSS) were carried out by using an ER-CuAl-A2 filler metal for the gas metal arc welding pulsed brazing (GMAW-P- brazing) process and the ER-80S-D2 for the GMAW-P process employing two levels of heat input. The phases in the weld bead and HAZ were analyzed, and the evaporation of zinc by means of scanning electron microscopy (SEM) was also monitored. The mechanical properties of the welded joints were evaluated by tension, microhardness and vertical impact tests. It was found that there was greater surface Zn evaporation in the joints welded with …

State Of Industry 5.0—Analysis And Identification Of Current Research Trends, Aditya Akundi, Daniel Euresti, Sergio Luna, Wilma Ankobiah, Amit Lopes, Immanuel Edinbarough

Manufacturing & Industrial Engineering Faculty Publications

The term Industry 4.0, coined to be the fourth industrial revolution, refers to a higher level of automation for operational productivity and efficiency by connecting virtual and physical worlds in an industry. With Industry 4.0 being unable to address and meet increased drive of personalization, the term Industry 5.0 was coined for addressing personalized manufacturing and empowering humans in manufacturing processes. The onset of the term Industry 5.0 is observed to have various views of how it is defined and what constitutes the reconciliation between humans and machines. This serves as the motivation of this paper in identifying and analyzing …

Molecular Dynamic Simulation Of Diffusion In The Melt Pool In Laser Additive Alloying Process Of Co-Ni-Cr-Mn-Fe High Entropy Alloy, Mathew Farias, Han Hu, Shanshan Zhang, Jianzhi Li, Ben Xu

Manufacturing & Industrial Engineering Faculty Publications

High entropy alloys (HEAs) can be manufactured in many conventional ways, but it becomes difficult of fabricating heterogeneous materials and structures. Selective Laser Melting (SLM) method generally melts pure elemental powders or prefabricated alloy powders without alloying process. In-situ alloying in SLM, which is also called Laser Additive Alloying (LAA), using pure elemental powders becomes a promising method for creating HEA with heterogeneous structures. However, the effect of the diffusion of elements in the molten pool on the formation of HEA remains unclear. In this paper, the well-discussed Cantor HEA was studied in an in-situ alloying situation, where pure elemental …

Strategic Energy Master Planning For Carbon Neutrality, Marie Patterson

CSU Journal of Sustainability and Climate Change

Universities across the United States are generating goals to be more sustainable and carbon neutral. The energy used in existing buildings on campuses amount to a large volume of greenhouse emissions and must be reduced to help achieve neutrality goals. Strategic Energy Master Plans are instrumental to support these goals through the development of recommendations to reduce energy. Calculating the energy use intensity for existing buildings, a main component of a Strategic Energy Master Plan, can help the campus understand where energy is being used the most. With this information the highest energy consuming buildings can be the focus of …

Clarity, Organization, Precision, Economy: A Technical Writing Guide For Engineers, David J. Adams, University Of New Haven

Civil Engineering Faculty Book Series

This fourth edition of COPE was sparked by my involvement with PITCH (Project to Integrate Technical Communication Habits) at the Tagliatela College of Engineering at the University of New Haven. This new edition contains additional material on data displays, as well as some additional material on writing about data—including how to avoid rhetorical shifts that undermine the precision of a technical report.

The Toyota Production System (Tps) In A Non-Traditional Manufacturing Environment: The Role Of Standardization In The Fast-Food Industry, Kevin Mccracken

Theses and Dissertations--Manufacturing Systems Engineering

The Toyota Production System (TPS), also known as Lean Manufacturing (LM), was founded in the automotive industry and has contributed to Toyota’s decades of success. This has brought much attention to TPS and how this system may be implemented in other industries. Focusing on the TPS foundational element of standardization, this study examines the impact of target cycle time (TCT) on process fluctuation in a fast-food environment. In order to observe the effects of TCT, team members within 3 production lines were timed. Times were measured before and after the addition of a TCT to the Standardized Work (STW) in …

Transdisciplinarity In Experience Design: A Global Survey Of Higher Ed Programs In Exd/Xd, Yvonne Houy

Creative Collaborations

In our age of ubiquitous devices and digital media it is the perceived value of the end-to-end experience that brings people to a place. Designing inspiring and emotionally engaging end-to-end experiences requires experts in a wide range of disciplines committed to an interdisciplinary collaboration that can arrive at transdisciplinary design - the sum becomes greater than its parts.

Civil engineering, hospitality, business, psychology, digital User Experience (UX) design, and experience data analysis need to be seamless integrated with the fine and performing arts and design fields:

• Architecture, interior, landscape and sound design actively engage the senses.

• Graphic and fine arts …

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Evaluating Mixed Reality Training For Calibrating Operators’ Mental Models Of Advanced Driver Assistance Systems, Ganesh Pai Mangalore

Link Foundation Modeling, Simulation and Training Fellowship Reports

Advanced Driver Assistance Systems (ADAS) offer safety benefits by handling active driving tasks. However, due to limited operational design domain, these systems may require driver intervention, making drivers’ mental models about system limitations and capabilities an important factor when operating them. Literature suggests most drivers are uninformed or unaware of their systems (McDonald et al, 2018), lacking complete or accurate mental models. Mental models (MM) are described as reflections of operators’ knowledge of system’s purpose and various functioning states (Seppelt & Victor, 2020). Incomplete MM of systems’ limitations may also adversely affect drivers’ hazard avoidance behavior.

Quantitative Methods For Total Lifecycle Risk Likelihood And Impact Assessment In Sustainable Product Design Decision Making, Christian Enyoghasi

Theses and Dissertations--Mechanical and Aerospace Engineering

Sustainable products promise significant economic, environmental, and societal benefits. Numerous methods are available for use during the new product development process to identify alternate product designs that optimize sustainability performance. Once any such design is selected and the product is launched, many uncertainties are likely to affect its performance over the total lifecycle. Such uncertainties give rise to risks that can influence the overall product sustainability performance. However, comprehensive quantitative methods to evaluate the likelihood or the impact of different risks to enable sustainable product design decision making are lacking.

This research aims to address this gap by developing a …

Top-Down & Bottom-Up Approaches To Robot Design, Dylan Michael Covell

Graduate Theses, Dissertations, and Problem Reports (ETD)

This thesis presents a study of different engineering design methodologies and demonstrates their effectiveness and limitations in actual robot designs. Some of these methods were blended together with focus on providing an easily interpreted project design flow while implementing more bottom-up, or feedback, elements into the design methodology. Typically design methods are learned through experience, and design taught in academia aims to shape and formalize previous experience. Usually, inexperienced engineers are taught approaches resembling the Verein Deutscher Ingenieure (VDI) 2221 process. This method presented by the Association of German Engineers in 2006 is regarded as the general system design process. …

A Combined Additive - Deformation - Machining (Adm) Manufacturing Process With Controlled Microstructures, Ahmed Nabil Taher Elalem

Wayne State University Dissertations

ABSTRACTA COMBINED ADDITIVE - DEFORMATION - MACHINING (ADM) MANUFACTURING PROCESS WITH CONTROLLED MICROSTRUCTURES by AHMED NABIL TAHER ELALEM August 2022

Advisor: Dr. Xin WuMajor: Mechanical Engineering Degree: Doctor of Philosophy

Direct metal additive manufacturing provides great flexibility in 3D shaping compared to traditional manufacturing processes of metal casting, deformation followed by machining and joining for obtaining the final production shape. On the other hand, it suffered from its dendric microstructure produced during solidification. This study reports the development of new combined metal additive and deformation processes to take advantage and reduce/eliminate the drawback of individual processes. The heating source mainly …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …

A New Boundary Interlock Geometry Design Method For Fdm Multi-Material Part Strengthening, Shivaram Sree Venkata Shanmukha Kakaraparthi

Graduate Research Theses & Dissertations

Multi-material Fused Deposition Modelling (FDM) enables the cost-effective realization of designs in complex geometries built with multiple materials. However, achieving an adequate level of bonding strength between different materials remains a significant challenge. Besides the traditional way of addressing this challenge by strengthening material bonding at the molecular scale by optimizing the printing parameters, introducing a new design methodology that creates stronger multi-material interface geometry could also offer effective solutions. This work studied the mechanical properties of multi-material printed objects, with a particular focus on the interface zone formed between different materials at their geometrical boundaries. A new mathematical simulation …

Grinding And Super-Finishing Test Machine Project, Michael Simon

Williams Honors College, Honors Research Projects

A research project in The University of Akron to study grinding and super-finishing of silicon nitride ceramic was initiated by Dr. Siamak Farhad and sponsored by the Timken Company, with the assistance of undergraduate students Michael Simon, Ryan Hosso and Mathew Rozmajzl. The study required analysis of forces and scratches generated during grinding processes of silicon nitride samples. A testing assembly was designed and constructed to record the forces generated during grinding and super-finishing of silicon nitride samples in a computer-numerical-control machine. Silicon nitride samples were subjected to desired grinding and super-finishing operations and all forces generated during the process …

Human Ergonomic Simulation To Support The Design Of An Exoskeleton For Lashing/De-Lashing Operations Of Containers Cargo, Francesco Longo, Antonio Padovano, Vittorio Solina, Virginia D' Augusta, Stefan Venzl, Roberto Calbi, Michele Bartuni, Ornella Anastasi, Rafael Diaz

VMASC Publications

Lashing and de-lashing operations of containers cargo on board containerships are considered as quite strenuous activities in which operators are required to work continuously over a 6 or 8 hours shift with very limited break. This is mostly because containerships need to leave the port as soon as possible and containers loading and unloading operations must be executed with very high productivity (stay moored in a port is a totally unproductive time for a ship and a loss-making business for a shipping company). Operators performing lashing and de-lashing operations are subjected to intense ergonomic stress and uncomfortable working postures. To …

Energy Planning Model Design For Forecasting The Final Energy Consumption Using Artificial Neural Networks, Haidy Eissa

Theses and Dissertations

“Energy Trilemma” has recently received an increasing concern among policy makers. The trilemma conceptual framework is based on three main dimensions: environmental sustainability, energy equity, and energy security. Energy security reflects a nation’s capability to meet current and future energy demand. Rational energy planning is thus a fundamental aspect to articulate energy policies. The energy system is huge and complex, accordingly in order to guarantee the availability of energy supply, it is necessary to implement strategies on the consumption side. Energy modeling is a tool that helps policy makers and researchers understand the fluctuations in the energy system. Over the …

Quantitative Characterization Of Complex Systems—An Information Theoretic Approach, Aditya Akundi, Eric Smith

Manufacturing & Industrial Engineering Faculty Publications

A significant increase in System-of-Systems (SoS) is currently observed in the social and technical domains. As a result of the increasing number of constituent system components, Systems of Systems are becoming larger and more complex. Recent research efforts have highlighted the importance of identifying innovative statistical and theoretical approaches for analyzing complex systems to better understand how they work. This paper portrays the use of an agnostic twostage examination structure for complex systems aimed towards developing an information theorybased approach to analyze complex technical and socio-technical systems. Towards the goal of characterizing system complexity with information entropy, work was carried …