Operations Research, Systems Engineering and Industrial Engineering Commons^™

Characterization And Performance Of Minimum Quantity Lubricants In Through-Tool Drilling, Amla Patil, Jay Raval, Tim Bangma, Immanuel Edinbarough, Bruce Tai, David Stephenson, Suleiman Obeidat, Wayne Nguyen Hung

Manufacturing & Industrial Engineering Faculty Publications

This study characterized airborne microdroplet diameters and size distribution from two commercially available lubricants A and B for internal minimum quantity lubrication (MQL). The effects of air pressure, oil channel size, physical properties of lubricants on the resultant microdroplets and through-tool MQL drilling performance were studied. Airborne microdroplet diameters were highly sensitive to the coolant channel sizes and air pressure. Cluster method was used to divide microdroplets into smaller clusters for comparison. Experimental data show that the average airborne microdroplet of lubricant B was larger than that of lubricant A at different air pressures and channel sizes. The contact angle …

Application Of Optimized Laser Surface Re-Melting Process On Selective Laser Melted 316l Stainless Steel Inclined Parts, Jafar Ghorbani, Jianzhi Li, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Lower surface quality of selective laser melting (SLM) manufactured parts remains to be a key shortcoming particularly for high performance functional components. In this paper, the authors utilized Box–Behnken methodology to explore the effect of laser surface re-melting process parameters. The process parameters are:laser power, laser exposure time, laser point distance, and shell layer thickness. The experiments were conducted using Renishaw AM-250 machine. SLM manufactured parts with inclination of 45˚ up-skin were treated with a given surface roughness using laser surface re-melting (LSR). The optimization of process parameters was conducted using response surface methodology and the validation tests was carried …

Embedding Computer Simulation Based Classroom Activities To Enhance The Learning Experience For Manufacturing Systems, Tzu-Liang Bill Tseng, Md Fashiar Rahman, Richard Chiou, Ivan Arturo Renteria-Marquez, Aditya Akundi, Amit J. Lopes, Jeevarathinam Senthilkumar

Manufacturing & Industrial Engineering Faculty Publications

In recent time, manufacturing environment are bracing higher end technologies to achieve high productivity, efficiency and effectiveness. Due to the adoption of the sophisticated technologies, the system is becoming very complex and stochastic. Moreover, the manufacturing system is interconnected among its different subsystems and components, which cannot be described only through the theoretical explanation. Here, computer simulation can be integrated to design and visualize the stochastic and complex system. This paper uses the advantage of simulation to describe a series classroom activity using SIMIO software, which are deployed in industrial systems simulation course in the University of Texas at El …

Thermal Conductivity Performance Of 2d Hbn/Mos 2/Hybrid Nanostructures Used On Natural And Synthetic Esters, Jaime Taha-Tijerina, Hélio Ribeiro, Karla Aviña, Juan Manuel Martínez, Anna Paula Godoy, Josué Marciano De Oliveira Cremonezzi, Milene Adriane Luciano, Marcos Antônio Gimenes Benega, Ricardo Jorge Espanhol Andrade, Guilhermino José Macedo Fechine

Manufacturing & Industrial Engineering Faculty Publications

In this paper, the thermal conductivity behavior of synthetic and natural esters reinforced with 2D nanostructures-single hexagonal boron nitride (h-BN), single molybdenum disulfide (MoS2), and hybrid h-BN/MOS2-were studied and compared to each other. As a basis for the synthesis of nanofluids, three biodegradable insulating lubricants were used: FR3TM and VG-100 were used as natural esters and MIDEL 7131 as a synthetic ester. Two-dimensional nanosheets of h-BN, MoS2, and their hybrid nanofillers (50/50 ratio percent) were incorporated into matrix lubricants without surfactants or additives. Nanofluids were prepared at 0.01, 0.05, 0.10, 0.15, and 0.25 weight percent of filler fraction. The experimental …

Feasibility Of Electric Field Assisted Clogging Reduction In Cold Gas Spraying Nozzle, Hendric Tronsson

ENGS 88 Honors Thesis (AB Students)

The relatively novel cold spraying process expands its range of applications constantly. In order to continue this trend, this process still has various hurdles that need to be overcome such as clogging. Clogging within the cold gas spraying process causes porous coatings with less material properties and lower durability; a solution is needed in order to reduce the clogging and so expand the cold gas spraying applications. This study aimed to explore the feasibility of using an electric field to reduce clogging. To do so a simplified channel was used to simulate charged particle trajectory shifts under the influence of …

Rapid Manufacturing Of Critical Industrial Parts: A Method Based On Reverse Engineering, Rapid Prototyping, And Coordinate Metrology, Immanuel Edinbarough, Aditya Akundi

Manufacturing & Industrial Engineering Faculty Publications

This paper presents a method of rapidly manufacturing industrial parts that are critical to the production. In order to assist the Advanced Manufacturing industry, a senior project team at the University of Texas Rio Grande Valley (UTRGV) applied Rapid Manufacturing (RM) to manufacture or fabricate critical machine parts used to maintain production machines. Failures of parts and tools in industrial settings cost money and hurt output. Usually, the problem arises when the tooling being used is one of a kind and repair or replacements come with long leadtimes. Other problems are encountered when original part or tool engineering drawing is …

Text Mining-Based Qualitative Student Assessment Of Interactive Simulation Learning Using Simio Tool – A Work In Progress, Aditya Akundi, Immanuel Edinbarough

Manufacturing & Industrial Engineering Faculty Publications

Computer simulations complement and extend the real-world components of industries and manufacturing organizations. Teaching simulation-based tools helps students in modeling and analyzing the behavior of real time systems. With the increased demand observed in products and technology consumption, manufacturing industries are evolving to embrace new technologies and initiatives. To keep the emerging workforce technically competent in current tools to understand and interpret manufacturing processes, this paper portrays an effort by the authors in introducing SIMIO i.e. a tool on Simulation of intelligent objects to undergraduate students at University of Texas Rio Grande Valley and in understanding the influence of using …

Expanding Engineering And Technology Opportunities To Students In The Border Region Through International Collaboration, Jesus A. Gonzalez-Rodriguez, Immanuel Edinbarough, Adriana Rios-Santiago, Anabel Pineda-Briseno

Manufacturing & Industrial Engineering Faculty Publications

Expanding Engineering and Technology Opportunities to Students in the Border Region through International Collaboration

For some years now, our Department of Engineering Technology of the XXXX, has collaborated with Universities across the southern border to carry out different activities such as undergraduate research, collaborative course-based projects, and senior design projects. We have observed how students benefit from being exposed to work in multidisciplinary and multicultural teams.

We now expand this form of work to a higher-level research collaboration where students and faculty from four different institutions participate. Two institutions of higher education in Mexico and a University and a Community …

Smart Environments For Assisted Living: A Multidisciplinary Collaboration In Engineering And Architecture Education, Adriana Rios-Santiago, Anabel Pineda-Briseno, Jesus A. Gonzalez-Rodriguez, Uriel Saul Huerta

Manufacturing & Industrial Engineering Faculty Publications

This paper presents a description of a collaborative project based on the integration of technology development in the built environment for assisted living. The multidisciplinary collaboration is developed as a cooperative commitment to provide support for cross-border, collective projects. It was initiated as a project-based learning setting between undergraduate engineering students, and four years later the program shifted to include undergraduate architecture students and engineering master’s students. The learning experience opens the gate to a completely new collaborative setting, yet to be established, independent from its predecessor setting of project-based learning, focusing now towards an interdisciplinarity setting in cross-border collaboration. …

Virginia Digital Shipbuilding Program (Vdsp): Building An Agile Modern Workforce To Improve Performance In The Shipbuilding And Ship Repair Industry, Joseph Peter Kosteczko, Katherine Smith, Jessica Johnson, Rafael Diaz

VMASC Publications

Industry 4.0 is the latest stage in the Industrial Revolution and is reflected in the digital transformation and use of emergent technologies including the Internet of Things, Big Data, Robotic automation of processes, 3D printing and additive manufacturing, drones and Artificial Intelligence (AI) in the manufacturing industry. The implementation of these technologies in the Shipbuilding and Ship Repair Industry is currently in a nascent stage. Considering this, there is huge potential to increase cost savings, decrease production timelines, and drive down inefficiencies in Lifecyle management of ships. However, the implementation of these Industry 4.0 technologies is hindered by a noticeable …

Hollow-Core Photonic Crystal Fiber Mach–Zehnder Interferometer For Gas Sensing, Kaveh Nazeri, Farid Ahmed, Vahid Ahsani, Hang-Eun Joe, Colin Bradley, Ehsan Toyserkani, Martin B. G. Jun

Manufacturing & Industrial Engineering Faculty Publications

A novel and compact interferometric refractive index (RI) point sensor is developed using hollow-core photonic crystal fiber (HC-PCF) and experimentally demonstrated for high sensitivity detection and measurement of pure gases. To construct the device, the sensing element fiber (HC-PCF) was placed between two single-mode fibers with airgaps at each side. Great measurement repeatability was shown in the cyclic test for the detection of various gases. The RI sensitivity of 4629 nm/RIU was demonstrated in the RI range of 1.0000347–1.000436 for the sensor with an HC-PCF length of 3.3 mm. The sensitivity of the proposed Mach–Zehnder interferometer (MZI) sensor increases when …

Investigation Of Manual Material Handling On Musculoskeletal Disorder At Computer Numerical Control Workstation, Abdullah Nor Suliani

Student Works (2020-2029)

Manual Material Handling (MMH) tasks have been recognized among the major source of work-related musculoskeletal disorder (WMSD) in automotive industry and they are commonly practiced at Computer Numerical Control (CNC) workstation. At this workstation, workers act as a material transfer device in the process of loading and unloading products from pallets to machines. The physical interaction of workers to machine is not self-chosen and workers are forced to follow the pace of running CNC machine. The worst situation happens when workers are required to operate more than one machine concurrently. The mismatch interaction between workers and machine exposes workers to …

Utilization And Standardization Of Beverage Based Containers, Michael T. Bobke, Jack C. Maughan, Kenia Vargas

Industrial and Manufacturing Engineering

The purpose of this document is to formally describe and explain all of the decisions associated with the data collection and analysis for this Cal Poly Senior Project. Throughout the project, we will utilize and hone the skills that each team member has developed during our time in Cal Poly's Engineering program. In addition, this document will briefly describe some of Blue Diamond’s history as one of the biggest almond companies in the world. The statement of work will introduce and describe the current status of the beverage base container process and international beverage container design. Next it will discuss …

Rebar Impalement Safety, Spencer C. Nefores, Steven M. Hoover

Industrial and Manufacturing Engineering

This project is sponsored by Webcor with the purpose of finding a better solution to rebar impalement safety. The current rebar impalement safety caps being used by Webcor were found to frequently fall off after being installed. This results in workers being exposed to the hazard for longer than desired. The research that has been done by the team showed that rebar impalement is a serious hazard and results in injury or death every year. Site visits and interviews were performed to aid in understanding the problem and designing solutions. The customer needs, current state of the problem, existing solutions, …

Parklets San Luis, Owen Kenny, Preston Jag Stebel, Leonidas Goodman, Lukas Braun

Industrial and Manufacturing Engineering

Downtown San Luis Obispo has been a popular destination for tourists, students, families, and roadtrippers. However, according to Ryan Betz, Interim Assistant to the City Manager, foot traffic and retail business revenue has been decreasing. Downtown SLO does not have enough free public spaces. Recent projects such as sidewalk bump outs and lighted crosswalks have aimed at making SLO more pedestrian accessible, but they have not actually made downtown more pleasurable. These projects have not seemed to drive any more business or traffic downtown. There are a myriad of ways to rectify this; studies show that having a free place …

Development And Experimental Investigation Of Modular Crates For Industrial Packaging Applications, Marshal Louie, Kumar B

Journal of Applied Packaging Research

For the increased product varieties, engineered plywood crate production technique could not facilitate box size optimization. This paper investigates the implementation of modularity function onto the plywood crate to resize the pack cube volume on customer requirement and to reduce space wastage inside the box. This is achieved by using a new joint technique called “Flat- Post Tongue Joint”. The full-sized experimental work is carried out comprising Flexural test analysis on Flat-Post Tongue joint, Tensile test analysis on tongue joint and Box Compression Test analysis on the two developed models of modular crates namely Modifiable Reinforced Plywood Crate (MRPC) and …

Numerical Analyses And Integration Of Split Lot Sizing Using Lean Benchmark Model For Small Lot Manufacturing In High Mix Low Volume Production, Omkar Bhosale

Theses and Dissertations--Manufacturing Systems Engineering

As the global demand for automobiles has increased rapidly over the last fifty years, customers have become more particular about the characteristics of the autos they want. This change in demand, in part has pushed manufacturing to become more flexible and created a demand for alternative, more efficient processes like the High Mix Low Volume (HMLV) production of vehicles. During HMLV, manufacturers create production lot sizes and schedule to synchronize the production processes to meet customer demand on time. The demand for the automobile parts may not be uniform or parts may not be consumed by the customer immediately, Due …

Effects Of Chemically Assisted Magnetic Abrasive Finishing Process Parameters On Material Removal Of Inconel 625 Tubes, Gurpreet Singh, Harish Kumar, Harmesh Kumar Kansal, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

With technological developments in manufacturing fields, many advanced materials and alloys have been introduced to fulfill industrial requirements. One of such type of advanced materials, Inconel 625 possesses superior materialistic properties and finds number of industrial applications in Aerospace, Marine, Petro-chemical and Solar power stations etc. However, machining and finishing of Inconel 625 components are still remain difficult tasks to deals with. A recently developed finishing process: Magnetic Abrasive Finishing (MAF) process has been experimented to finish Inconel 625 surfaces but this process is not much effective to finish and machine Inconel 625 work surfaces. In present work, Chemically assisted …

A Hybrid Physical Model Based Artificial Neural Network Approach To Predict Surface Texture In The Honing Of Engine Cylinder Bore, Burhan Afzel, Xueping Zhang, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

This study proposes a hybrid model that utilizes a physical model and Artificial Neural Networks (ANN) approach to predict surface roughness during cylinder bore honing with an improved prediction efficiency of 90% compared to the standalone physical model. As a critical component of internal combustion engine technology, improvement in the surface roughness of cylinder bore can significantly reduce friction, wear and oil consumption, resulting in improved engine performance. Desired surface roughness in cylinder bore is imparted by honing, which serves as the terminal process in cylinder bore manufacturing. The cylinder bore honing process consists of rough honing, fine honing, and …

A Review Of Problem Structuring Methods For Consideration In Prognostics And Smart Manufacturing, Patrick T. Hester, Andrew J. Collins, Barry Ezell, John Horst

Engineering Management & Systems Engineering Faculty Publications

Successful use of prognostics involves the prediction of future system behaviors in an effort to maintain system availability and reduce the cost of maintenance and repairs. Recent work by the National Institute of Standards and Technology indicates that the field of prognostics and health management is vital for remaining competitive in today’s manufacturing environment. While prognostics-based maintenance involves many traditional operations research-centric challenges for successful deployment such as limited availability of information and concerns regarding computational efficiency, the authors argue in this paper that the field of prognostics and health management, still in its embryonic development stage, could benefit greatly …

Rinse Tank Salinity Automation, George Pahoundis

Williams Honors College, Honors Research Projects

Manufacturing processes are often consisted of many different processes and sub-processes. Each of these carries its own level of importance and impact to the overall picture. In this particular sub-process, salt is rinsed from a product via a rinse tank: a tank whose salinity may not exceed a certain level and whose temperature must not fall below a certain level. This setting is a prime opportunity to implement an automated control system to allow these parameters to be met with upmost efficiency. With potential savings in excess of $20,000 per year and an estimated payback period of 8 weeks, the …

Process Improvement And Lift Design For The Installation Of A Metrology Machine Assembly, Dalt J. Lasell, James Mitchell O'Meara, Matthew Steensma

Industrial and Manufacturing Engineering

The objective is to work with Onto Innovations, a leading provider of semiconductor metrology and manufacturing solutions, to develop a system that safely installs a 250lb optics plate into the Atlas III: one of their metrology machines. Based in Milpitas, CA, Onto Innovations utilizes a variety of operations to create different products and assembles each product on site. The 250lb optics plates are WIP that are transferred between fixtures and the Atlas III using a combination of lifts and human workers. The WIP have long lead times, high tolerances, and large costs associated with their manufacturing process.

Onto Innovations identified …

Automation Of Data Analysis In Formula 1, Adam Joseph Mourad, Prescott Jeanne Delzell, Patrick Conner Mccabe

Industrial and Manufacturing Engineering

This paper explores economic solutions for Formula 1 racing companies who are interested in data visualization tools. The research was conducted on the current development of data gathering, data visualization, and data interpretation in Formula 1 racing. It was found that a large chunk of racing companies within the league needs an affordable, effective, and automated visualization tool for data interpretation. As data collection in Formula 1 arises, the need for faster and more powerful software increases. Racing companies profit off-brand exposure and the more a racing team wins, the more exposure they receive. The goal of the paper focuses …

The Business Case For Industrial Safety: Revealing The Comprehensive Value Of Ergonomic Investments For Manufacturing Enterprises In Industry 4.0, Shane Stan

Honors Program: Senior Projects (Public)

How can today’s manufacturing enterprises construct, implement, and optimize modern safety initiatives in a manner that will present maximum return on investment and facilitate enterprise growth? Furthermore, how can these manufacturers assure individual ergonomic investments become part of a larger strategy to facilitate organizational change in safety? This work addresses these questions by placing industrial ergonomics in a business improvement context which comprehensively presents the financial returns and growth opportunities poised by modern safety initiatives. Additionally, to further strengthen the business case for industrial safety, an ergonomic action planning framework is established to guide the creation of holistic safety programs …

Maquiladoras In Central America: An Analysis Of Workforce Schedule, Productivity And Fatigue., Jose L. Barahona

Masters Theses & Specialist Projects

Textile factories or Maquiladoras are very abundant and predominant in Central American economies. However, they all do not have the same standardized work schedule or routines. Most of the Maquiladoras only follow schedules and regulations established by the current labor laws without taking into consideration many variables within their organization that could affect their overall performance. As a result, the purpose of the study is to analyze the current working structure of a textile Maquiladora and determine the most suitable schedule that will abide with the current working structure but also increase production levels, employee morale and decrease employee fatigue. …

Zinc Ferrite Based Gas Sensors: A Review, Kaidi Wu, Jianzhi Li, Chao Zhang

Manufacturing & Industrial Engineering Faculty Publications

Flammable, explosive and toxic gases, such as hydrogen, hydrogen sulfide and volatile organic compounds vapor, are major threats to the ecological environment safety and human health. Among the available technologies, gas sensing is a vital component, and has been widely studied in literature for early detection and warning. As a metal oxide semiconductor, zinc ferrite (ZnFe2O4) represents a kind of promising gas sensing material with a spinel structure, which also shows a fine gas sensing performance to reducing gases. Due to its great potentials and widespread applications, this article is intended to provide a review on the latest development in …

Cisco Nexus 9200 Robustness Redesign, Colin Berge, Ethan Gold, Cole Christopherson, Rahul Makhijani

Industrial and Manufacturing Engineering

Certain configurations of Cisco's Nexus 9200 product experienced issues with bending during shipping. Two solutions were developed to eliminate this problem: an external brace that could quickly address the problem yet was expensive and unsustainable, and a redesigned chassis, which was more economical but came with a longer time to implement. Real world packaging and shipping conditions were simulated in SolidWorks and Finite Element Analysis was used to model the stresses experienced when the product is dropped. Both designs were found to significantly reduce stress in critical areas, thus reducing the chance of failure and the cost of the problem. …

Redesign Of Cubesat For Beam Charging, Kuba Preis

Industrial and Manufacturing Engineering

This paper is intended to be a study in the applications of the design freedom granted by additive manufacture in the design of a 1U CubeSat frame. The main loads experienced by a CubeSat are structural (during launch) and thermal (solar radiation). Beam charging is an emerging technology which involves charging a CubeSat using a laser beam. In this paper, a CubeSat frame was redesigned to account for the structural loads induced during launch and the thermal loads induced when beam charging. The thermal, weight, design, and structural requirements for a new CubeSat design were derived. The 1U CubeSat frame …

Human Powered Vehicle Trainer, Nicholas Hung Nguyen, Gregory Reece Bridges, Jacinta Garcia, Mitchell Sidney Smith

Mechanical Engineering

This Final Design Review (FDR) document describes the final design and completed prototype of a Mechanical Engineering senior project team at California Polytechnic State University, San Luis Obispo. The project goal is to create an adjustable human powered vehicle training bike for George Leone that allows a rider to gain confidence with the unique reclined bike geometry ahead of the World Human Powered Speed Challenge at Battle Mountain, Nevada. This document outlines the customer’s needs and technical research performed which together determine the project’s scope and engineering specifications. Next, we present the initial idea generation process and its results, along …

Fault Adaptive Workload Allocation For Complex Manufacturing Systems, Charlie B. Destefano

Graduate Theses and Dissertations

This research proposes novel fault adaptive workload allocation (FAWA) strategies for the health management of complex manufacturing systems. The primary goal of these strategies is to minimize maintenance costs and maximize production by strategically controlling when and where failures occur through condition-based workload allocation.

For complex systems that are capable of performing tasks a variety of different ways, such as an industrial robot arm that can move between locations using different joint angle configurations and path trajectories, each option, i.e. mission plan, will result in different degradation rates and life-expectancies. Consequently, this can make it difficult to predict when a …