Mining Engineering Commons^™

Exploring Red Palm Oil As A Sustainable Plasticizer For Carbon Black-Filled Ssbr/Br Tire Tread Compounds: A Comparative Evaluation Of Commercial Alternatives, Norma Arisanti Kinasih, Mohamad Irfan Fathurrohman, Santi Puspitasari, Dewi Kusuma Arti, Abdulhakim Masa

Journal of Materials Exploration and Findings

This study investigates the application of red palm oil (RPO) as an alternative vegetable oil resource to substitute petroleum-based plasticizers, which have environmental and health concerns, in carbon black (CB)-filled SSBR/BR tire tread compounds. The plasticizing effects of RPO were thoroughly evaluated by comparing them with a commercial bio-based plasticizer, Epoxidized Soybean Oil (ESBO), and two safer petroleum-based oils, Naphthenic Oil (NYNAS) and Treated Distillate Aromatic Extract (TDAE). The initial investigation shows that fatty acid composition is imposing regarding the plasticizing effect. The higher unsaturated fatty acid content in RPO than in ESBO improved tensile strength and degraded rolling resistance …

Metallurgical Investigation Of A Modified Eye Bolt Failure Caused By Improper Weld Extension, Specification Deviation, And Crevice Corrosion, Dimas Muhammad Fawwaz, Reza Miftahul Ulum, Johny Wahyuadi Soedarsono, Yudha Pratesa

Journal of Materials Exploration and Findings

A modified eye bolt from the David Arm Manhole Storage Tank underwent thorough metallurgical study due to the consequences of the bolt's malfunction during operation. Safety issues arose when the manhole door detached during operation. The mechanical testing and chemical composition analysis of the bolts indicated they were manufactured from an ASTM A193 Grade B7 material used for high-temperature bolting. This material did not conform to the engineering drawing, which mentioned SA 563A, which is about nuts, not bolts. This contradiction clearly shows that the eye bolt which was installed does not conform to the intended design. Welded connections of …

Rejection Of Fe (Iron) And Kmno4 (Organic Substance) Parameters In Peat Water Using Organic Membranes, Muhamad Rafli Sakti Mulia Gonera, Siti Umi Kalsum, Sarah Fiebrina Heraningsih

Journal of Materials Exploration and Findings

Peat water is a surface water source widely used by people in swampy and lowland areas, but it has poor quality characteristics such as high organic matter content, low pH, and dissolved metal levels such as iron that exceed the threshold. These conditions can cause health problems and reduce the quality of clean water so that effective treatment technology is needed. This study aims to analyze the effectiveness of ultrafiltration membranes made from chitosan from shrimp shell waste in rejecting iron (Fe) and organic substances in peat water, and to determine the effect of pressure on separation performance. This study …

Feasibility Analysis Of Thermal Oxidizer To Determine Remaining Life Using Fitness- For-Service Level 3 Method, Yudhi Yudistirawan, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra, Dewi Kurnia Suci, Agung Putra Mahardhika

Journal of Materials Exploration and Findings

An aged thermal oxidizer (TOX) in the oil and gas industry necessitates a comprehensive evaluation to ensure its continued safe operation. This study presents a Remaining Life Assessment (RLA) and a Fitness for Service (FFS) evaluation for the four main components of the TOX, in accordance with API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div-1 standards. The investigation includes the determination of maximum stress and maximum temperature required to assess the operational viability of the reactor. The four components are radiant, convection, transition, and stack sections—were modeled using the finite element method (FEM). Following the geometric modeling, …

Iron Ore Tailings Reprocessing By Electrostatic Separation Plus Two-Stage Froth Flotation, Vincent Bailey Arohunmolase, Akintunde Stephen Samakinde, Palas Kamlakar Borkar, Daniel Amponsah-Berko, Timothy Eisele

Michigan Tech Publications

The reprocessing of tailings is crucial for recovering valuable iron and reducing the environmental impact associated with tailings disposal. The raw iron ore tailings used in this study had an initial iron oxide content of 24.05 wt% Fe2O3, as determined by ICP-OES analysis. This study investigates the practicality of tailings reprocessing to enhance iron oxide content by integrating electrostatic separation with a two-stage froth flotation process consisting of direct anionic flotation using oleic acid followed by reverse cationic flotation using amine collectors. The primary goal is to efficiently recover valuable iron from tailings, thereby reducing waste and promoting sustainable resource …

Fly Ash Proppant Developed For Hydraulic Fracturing, Raz Rzgar Haydar

Theses and Dissertations

Proppants are critical components in hydraulic fracturing, used to maintain fracture conductivity and enhance reservoir stimulation. In high-pressure and harsh reservoir environments, the use of high-strength proppants is essential to ensure well performance. Conventional proppants, being sand, ceramic, and sintered bauxite can be expensive, and their use often requires costly fracture fluids. This study investigates the possibility of utalizing fly ash geopolymers as a sustainable alternative that is also cost-effective for proppants manufacturing. Fly ash, a by-product from the combustion of coal and other materials, was explored as a base material for proppants, utilizing an alkaline solution as an activator …

Assessment Of The Melt Quality Of A 30% Scrap Adc12 Aluminium Alloy Using The Inclusion And Fluidity Measurement Instrument (Ifmi) With Mullite Ceramic Filters, Gusti Ruri Ruri Lestari, Sandya Ananda Riswan, Muhammad Anis, Ahmad Ashari, Paramita Vidya Ayuningtyas, Bambang Suharno Prof, Donanta Dhaneswara

Journal of Materials Exploration and Findings

The increasing demand for sustainable practices in the metal casting industry has driven the use of recycled aluminum alloys such as ADC12. However, the addition of aluminum scrap tends to increase oxide inclusions, which reduce melt fluidity and compromise casting quality. This study utilizes the Inclusion and Fluidity Measurement Instrument (IFMI), equipped with mullite ceramic filters, to assess the melt quality of ADC12 aluminum alloy containing 30% scrap. Fluidity and inclusion characteristics were evaluated at five pouring temperatures (660°C, 680°C, 700°C, 720°C, and 740°C). The results show that fluidity increased with temperature, reaching a peak of 84.6 g·s⁻¹ at 740°C, …

Equipment Criticality Analysis To Determine Asset Integrity Management System Scheme In Supporting Production Optimization Scenarios In The Aeging Field, Donny Andryanto, Donanta Dhaneswara

Journal of Materials Exploration and Findings

This research investigates the production decline and cost increase in the X&Y oil and gas fields from 2022 to 2023. Production fell by 34%, while production costs per barrel rose by 79%. To address these issues, a series of optimization processes are proposed. These aim to restructure and enhance the production facilities to reduce current production costs. The optimizations include reducing pressure at the PPP Platform in 2024. Additional steps include shutting down CPP-ORF 14” pipelines and most processes at CPP 2 Platform by 2027 to convert it into an accommodation platform. Further, the plan involves optimizing the release of …

An Overview Of Biomass-Derived Graphene Oxide And Its Characteristics For Future Sustainable Applications, Afif Wardana, Ahmad Nabil Shahab, Donanta Dhaneswara, Nofrijon Sofyan

Journal of Materials Exploration and Findings

The production of graphene oxide (GO) from biomass presents considerable promise as a sustainable alternative substitute for traditional semiconductors. Biomass waste, abundant and often underutilized worldwide, is distinguished by its high carbon content and regenerative characteristics, rendering it an optimal resource for sustainable material production. By heating its biopolymers, lignocellulosic biomass can be used as a new material to make graphene, which forms three-dimensional turbostratic crystallites. These crystallites, composed of partially defective aromatic carbon sheets with graphite-like characteristics, make it easier to create GO with specialized functions for cutting-edge applications. Its capability underscores the revolutionary potential of biomass waste in …

Morphological Test Of Areca Nut Fiber Ceramic Membrane Using Scanning Electron Microscopy Energy Dispersive X-Ray Mapping Spectroscopy, Amelia Marzain, Siti Umi Kalsum, Marhadi Marhadi, Ahmad Nabil Shahab

Journal of Materials Exploration and Findings

This study investigates the potential of ceramic membranes derived from areca nut fiber as a cost-effective and environmentally sustainable material for the removal of iron (Fe) and manganese (Mn) from groundwater. Two types of membranes were fabricated: one without activation and one chemically activated using 10% sodium hydroxide (NaOH). The morphological and elemental characteristics of both membranes were analyzed using Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray (EDX) mapping. The concentrations of Fe and Mn before and after treatment were measured using Atomic Absorption Spectroscopy (AAS). The NaOH-activated membrane exhibited a more porous surface structure and higher oxygen content, …

Analysis Of Leakage In Nearshore Pipelines Using Fitness For Service Method To Ensure Mechanical Integrity Based On Api-579 Level 3, Elriandri Elriandri, Dedi Priadi

Journal of Materials Exploration and Findings

The Fitness for Service (FFS) analysis is performed as a quantitative assessment to evaluate the integrity condition of a pipeline. Essentially, FFS assessment helps determine whether equipment components can operate safely despite existing deficiencies. This evaluation is carried out using the Finite Element Method (FEM). In the case of an underwater pipeline that experiences leak due to anchor pull at the flange connection, it undergoes plastic deformation and is lifted approximately 1 meter. As a mitigation step, inspection and repairs have been carried out by the company. Subsequently, modeling is performed to reconstruct the deformation process of the pipeline. Then, …

Techno-Enviro-Economic Approach For Electrification Of Rural And Shrimp Farming Regional Development Of An Isolated Island In Indonesia By Utilizing Hybrid Renewable Energy Systems, Fiqih Akbar Wijaya, Mohammad Akita Indianto

Journal of Materials Exploration and Findings

One of the challenges in developing and archipelagic countries such as Indonesia is maintaining energy demand in rural and isolated areas due to difficulties in electrical distribution. For instance, in areas like Bawean Island, no additional electricity capacity has been introduced in the past year, leading to an unmet potential customer demand. One of the possible options is by utilizing Hybrid Renewable Energy Systems (HRES) that are integrated with existing fossil fuel-based energy systems to support the growing energy demand in the remote island. A case study in Bawean Island is conducted with the projected energy demand covers the energy …

Remaining Life Assessment And Fitness For Service Evaluation Of Aging Chemical Reactors In Polyethylene Terephthalate Resin Industry, Aditya Pahlawan Munthe, Donanta Dhaneswara, Wahyuaji Narottama Putra, Gama Widyaputra

Journal of Materials Exploration and Findings

Aging chemical reactors in the polyethylene terephthalate (PET) resin industry require comprehensive evaluation to ensure safe continued operation. This study conducts a remaining life assessment (RLA) and fitness-for-service (FFS) evaluation on five 30-year-old reactors, based on API 510, API 579/ASME FFS-1, and ASME BPVC Section VIII Div. 1 standards. The analysis involves corrosion rate measurement, future corrosion allowance (FCA) projection, and minimum thickness verification. Among the reactors, R-120 was found to have the shortest remaining life less than 15 years. FFS assessments using three criteria Average Measured Thickness, MAWP from Point Thickness Readings, and Minimum Measured Thickness confirm that R-120 …

A Study Of Wear Measurement And Life Prediction Of Insert Chute Liner On Gold Ore Processing, Ferry Ardika Natanael, Nony Maulidya, Dedi Priadi

Journal of Materials Exploration and Findings

Chutes are critical materials handling assets to transport solid particles from one process step to another in mineral processing, coal mining and cement industries. The material transport, because of material characteristics, cause severe wear on internal lining of chutes or bins’ structure. The wear problem on internal lining of bins or chutes needs to be checked to keep production efficiency. Therefore, not checked wear rate causes liner replacement schedule becomes unpredictable. It leads to production loss and highly cost maintenance in industry. This study shows that condition-based maintenance through regular thickness measurement using Ultrasonic Transducer (UT) to predict life service …

Analysis Of Leak Testing Planning For Carbon Dioxide Piping Systems In The Development Of Carbon Capture, Utilization, And Storage Facilities In The Bintuni Basin, Devi Sentiani, Akhmad Herman Yuwono Professor

Journal of Materials Exploration and Findings

Carbon Capture, Utilization, and Storage (CCUS) technologies have become a key strategic response to global efforts to reduce CO₂ emissions. This study presents a leak testing strategy designed for a carbon dioxide (CO₂) piping system as part of a Carbon Capture, Utilization, and Storage (CCUS) project in the Bintuni Basin, West Papua, Indonesia. This study aims to ensure the system is properly prepared before commissioning by designing a leak test plan that is both practical and technical, based on ASME B31.3, ASME PCC-2, and API STD 520 Part 1. We conducted the process, which involves identifying the system boundaries, …

Assessment Of H2s-Induced Cracking Susceptibility In Steam Line Pipes And Weld Zones During Geothermal Well Construction, Riene Kaelamanda Pragitta, Yudha Pratesa

Journal of Materials Exploration and Findings

The susceptibility of steam line pipes, especially in the HAZ (heat-affected zone) and weldment areas, to hydrogen sulfide in the geothermal industry is crucial to understand from the early stages, particularly during construction. The combination of tensile stress from residual stresses after welding and metallurgical phase transformation makes the joint areas vulnerable to sulfide stress cracking. This condition becomes even more extreme when the equipment operates during the well stimulation phase. This research assesses the severity of H₂S-induced cracking using NACE MR0175 and ISO 15156-1 standards, focusing on the effects of pH and partial pressure of H₂S (p_{H₂S …}

Experimental Investigation Of Surfactant Impact On Surfactant-Oil-Brine System For Surfactant Enhanced Oil Recovery, Chananpat Worpattanaluk

Chulalongkorn University Theses and Dissertations (Chula ETD)

Enhanced Oil Recovery (EOR) is a vital technique for improving hydrocarbon extraction efficiency from mature or low-production reservoirs. Among various EOR methods, chemical flooding, particularly surfactant-based EOR, has gained attention due to its ability to reduce interfacial tension (IFT), to alter rock wettability, and to mobilize trapped oil. However, the performance of surfactant systems is highly sensitive to reservoir salinity, temperature, and rock-fluid interactions, leading to surfactant precipitation, adsorption losses, and interfacial tension reduction. Therefore, understanding the effects of salinity, surfactant concentration, and the role of scale inhibitors on the physicochemical stability of surfactant-oil-brine systems is essential for designing robust …

Evaluating Co2 Storage Criteria : Focusing On Thailand's Petroleum Basins For Carbon Storage, Paul Tivere Benjamin

Chulalongkorn University Theses and Dissertations (Chula ETD)

Anthropogenic carbon dioxide (CO2) emissions from large point sources remain central to Thailand’s climate challenge, and geological carbon capture and storage (CCS) is now included in national mitigation plans. However, Thailand still lacks a transparent way to compare candidate saline aquifers and petroleum basins in terms of storage performance, containment, and socio-economic conditions, while allowing for uneven data quality. This thesis develops a Thailand-specific, two-stage framework that combines threshold-based screening with a multi-criteria ranking framework based on the Analytic Hierarchy Process (AHP) and Data Confidence Scores (DCS). Twenty-one criteria in three groups (capacity and injectivity, containment, and socio-economic constraints) were …

Simulation On Hydrogen Production From Mae-Moh Lignite Coal Gasification, Pitatchai Arunwong

Chulalongkorn University Theses and Dissertations (Chula ETD)

Hydrogen energy has attracted significant attention due to its cleanliness, efficiency, and sustainability. Gasification is considered one of the most promising thermochemical routes to convert coal into high-quality syngas, which can subsequently be utilized for hydrogen production. Mae-Moh lignite, a low-rank coal with low carbon content and high moisture and volatile matter, is selected as the feedstock for this study. This research aims to develop a comprehensive simulation model of a hydrogen production process, integrating gasification, water-gas shift (WGS), acid gas removal, and hydrogen purification using the software simulator. The model predicts hydrogen product gas composition from Mae-Moh lignite under …

Life Cycle Assessment And Techno-Economic Analysis Of Mine Tailings As A Sustainable Raw Material For Mineral Carbonation And Recovery Of Critical Minerals, Vida Amankwaa

Dissertations, Master's Theses and Master's Reports

This study assesses the feasibility of using mine tailings for mineral carbonation and nickel recovery through a comprehensive Life Cycle Assessment (LCA) and Techno-Economic Analysis (TEA). The LCA quantifies greenhouse gas emissions, energy use, and resource consumption, while the TEA evaluates capital investment, operational costs, and process efficiency. The conventional beneficiation process at Eagle Mine serves as a baseline, highlighting its environmental footprint and operational costs. Results indicate that tailings reprocessing incurs higher costs ($34.76 per tonne of tailings processed) compared to conventional ore processing ($25.90 per tonne) due to increased energy consumption and material handling requirements. Additionally, several mineral …

Iron Ore Tailings Reprocessing By Electrostatic Separation Plus Two Stages Froth Flotation, Vincent Bailey Arohunmolase

Dissertations, Master's Theses and Master's Reports

The reprocessing of tailings is crucial for recovering valuable iron and reducing the environmental impact associated with tailings disposal. This study investigates the practicality of reprocessing tailings to enhance iron oxide content, combining electrostatic separation with a two-stage froth flotation process using oleic acid (direct flotation) and amine (reverse flotation). The primary goal is to efficiently recover valuable iron from tailings, thereby reducing waste and promoting sustainable resource utilization. The process aims to upgrade the iron oxide content to around 93-99% Fe₂O₃, making the recovered material suitable for the production of direct-reduced iron.

Electrostatic separation was …

Interaction Of Particles With Plasma And Shock Produced By Pulsed Spark Discharge, Shomik Mukhopadhyay

Dissertations

Interactions of powders with high-temperature plasma and shockwaves occur in diverse scenarios, such as nuclear blasts, accidental industrial dust explosions, solid propellant combustion in explosive charges and when removing contaminants from surfaces. Electrostatic Discharge (ESD), known for generating shock and plasma, is a promising lab-scale technique for simulating these interactions. Studies with ESD involved placing powders near a spark-producing gap between electrodes and observing mechanical and chemical processes like particle motion and ignition. A limited range of spark conditions and material properties have been tested, which facilitated the development and validation of preliminary computational models describing this system. Significant gaps …

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani

Journal of Materials Exploration and Findings

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand …

Pit Design And Mine Planning Of Nong Wa Sub-Basin, Sin Pun Coal Deposit, Southern Thailand, Gbenga Timilehin Adewumi

Chulalongkorn University Theses and Dissertations (Chula ETD)

Nong Wa is a sub-basin located within the Sin Pun coal deposit, which has no history of mining activities. This study focused on the planning and design of the sub-basin pit, potentially paving the way for future mining operations in the region. The objective of the research was to evaluate the economic viability of coal extraction and to develop an optimized pit to maximize resource recovery. To achieve this objective, a coal seam model of the deposit was created using advanced modeling software such as AutoCAD and MineSight. The seam model was used to design the ultimate pit, pushback, and …

Enhance Effectiveness Of Monitoring Scheme Using Insar On Tailings Storage Facility No. 2, Chatree Gold Mine, Thailand, Shanghai Chea

Chulalongkorn University Theses and Dissertations (Chula ETD)

Tailings storage facility (TSF) is a critical component of the mining industry, serving to safely contain waste generated during mineral extraction. At Chatree Gold Mine, the largest and only active gold mine in Thailand, TSF No.2 handles approximately 5 million tons of tailings annually. Effective monitoring of the facility is crucial for hazard prevention and regulatory compliance. This study aims to enhance the monitoring scheme of TSF No.2 by employing Small Baseline Subset Interferometric Synthetic Aperture Radar (SBAS-InSAR) technique, processed via MintPy software, to analyze ground deformation. Despite traditional monitoring methods, such as in-situ geodetic surveying, offering valuable insights, they …

Recovery Of Tin From Kaolin Mine Tailing, Rangoon, Thailand, Archana Pandit

Chulalongkorn University Theses and Dissertations (Chula ETD)

This study investigates the recovery of tin from kaolin waste using gravity, electrostatic, and magnetic separation techniques. A total of 123.500 kg of sand and 103.200 kg of silt were processed using a shaking table, spiral concentrator, high-tension separator, induced roll magnetic separator, and Frantz magnetic separator. Mineralogical and chemical characterization was conducted using X-ray diffractometer (XRD), X-ray fluorescence (XRF), and microscopic analysis to determine tin distribution and occurrence. Experimental results showed that the silt fractions generally exhibited higher tin content than the sand fractions. In this study, Case A refers to the samples (Sand A and Silt A) processed …

Simulation On Acid Gas Removal From Natural Gas Processing With Membrane And Absorption Process, Ratikorn Sornumpol

Chulalongkorn University Theses and Dissertations (Chula ETD)

The comparison using simulations of CO₂ removal from natural gas via membrane separation and monoethanolamine (MEA) absorption has been studied. The membrane model is applied with the single- and two-stage configurations over feed pressures 3,000–9,000 kPa, temperatures 10–59 °C, CO₂ concentrations 20–70 mol %, membrane areas 2,500–5,500 m², and flows 331,800–580,600 m³/h. At 10 °C feed temperature, CO₂ permeability is enhanced while CH₄ selectivity improves slightly, increasing CO₂ capture efficiency up to 74 % with only minor methane losses, though at the cost of higher refrigeration duty. The 10 °C operation also leads to stronger driving force across the membrane, …

Preliminary Remote Identification Of Unstable Zone On Large-Scale Waste Dump At Mae Moh Mine Using Insar Technique, Chitra Buth

Chulalongkorn University Theses and Dissertations (Chula ETD)

Mae Moh Mine is one of the largest lignite mine in Southeast Asia, operated by the Electricity Generating Authority of Thailand (EGAT). It is located in the northern part of Thailand, in Mae Moh district, Lampang province. In March 2018, a significant sliding incidence occurred at a waste dump site with sliding area of 1.56 km2 approximately, highlighting the pressing issue of instability within this large-scale waste dump area. This study aims to address this concern in the future and demonstrate an innovative method for investigating the failure by employing Interferometric Synthetic Aperture Radar (InSAR) technology. The methodology involves the …

The Effects Of Uv-Radiation On The Removal Of Microplastics In Water Using Agglomeration-Micro-Flotation, Palot Srichonphaisarn

Chulalongkorn University Theses and Dissertations (Chula ETD)

Microplastics, plastic particles with diameter 1 micrometer to 5 millimeters, can disturb marine ecosystems due to their small size and surface properties which can be a carrier for hazardous matters. While wastewater treatment plants could remove some microplastics but some of them remain. Among the various removal techniques, flotation is a potential method due to the hydrophobic nature of microplastics. This study investigates the effects of ultraviolet radiation on the surface wettability of microplastics and removal efficiency of microplastics. The 6 types of microplastics were prepared from plastic boards. After the ultraviolet radiation, the results showed that ultraviolet radiation could …

Characterization And Evaluation Of Various Biochar Types As Green Adsorbents For Rare Earth Element Recovery From Aqueous Solutions, Oluwaseun Victor Famobuwa

Graduate Theses, Dissertations, and Problem Reports (ETD)

Rare earth elements (REEs) are members of the lanthanide family (atomic number 57 – 71). They are significantly important to the global economy due to their applications in renewable energy, defense, and medical industries. REEs are primarily derived from bastnaesite and monazite but may also be present in xenotime, cerite, alanite, and many other types of mineralization in lesser amounts. Due to the increasing demand for REEs and their criticality in the supply chain, the need to explore secondary sources of REEs has gained tremendous importance.

Secondary sources of REEs include but are not limited to acid mine drainage (AMD), …