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Full-Text Articles in Manufacturing
Digital Cutting Force Modeling For Milling Operations, Timothy T. No
Digital Cutting Force Modeling For Milling Operations, Timothy T. No
Doctoral Dissertations
Process improvement in milling through improved understanding of machining dynamics is an on-going research endeavor. The objective of this project is to advance digital modeling of the milling process by incorporating tool-specific geometry in the machining analysis. Structured light scanning will be used to perform tool geometry measurements and produce a 3D model. The 3D model data will include the spatial location of the cutting edges, as well as the rake and relief profiles from the tool cross section. The rake and relief profiles will be imported, together with the work material flow stress model, into a finite element analysis …
Displacement-Based Dynamometer For Milling Force Measurement, Michael F. Gomez
Displacement-Based Dynamometer For Milling Force Measurement, Michael F. Gomez
Doctoral Dissertations
This project will study the design and testing of a low-cost dynamometer for milling dynamic force measurement. The monolithic design is based on constrained-motion/flexure-based kinematics, where force is inferred from displacement measured using a low-cost optical interrupter (i.e., a knife edge that partially interrupts the light beam in an emitter-detector pair). The time-dependent displacement of the dynamometer’s moving platform caused by the milling force is converted to the frequency domain, multiplied by the inverse of the dynamometer’s ideally single degree of freedom (SDOF) frequency response function (FRF), and converted back into the time-domain to obtain the time-dependent cutting force. The …
Effect Of Feedrate, Depth Of Cut, Tool Material, And Toolpath On Dimensional Accuracy And Surface Roughness Of Milled Cfrp, Assem Hesham Almadani
Effect Of Feedrate, Depth Of Cut, Tool Material, And Toolpath On Dimensional Accuracy And Surface Roughness Of Milled Cfrp, Assem Hesham Almadani
Graduate Theses, Dissertations, and Problem Reports
This thesis investigates the effect of different factors on Carbon Fiber Reinforced Polymers (CFRP) milling, like feedrate, tool material, and cutting speed. CFRP offers excellent material properties, which led to the increase of the material in today's manufacturing industry. CFRP offers up to 2.25 times steel's modulus of elasticity at about a fifth of the weight and excellent thermal properties, which allow the use of this material in applications with high heat like automobiles. Many industries have implemented the use of CFRP in their applications, like airplanes and automobiles, which lead to a decrease in weight and increase in strength. …