Manufacturing Commons^™

Gas-Assisted Powder Injection Molding: A Comparison Of Residual Wall Thickness Between Metal Cavity Vs. Sla Cavity And Effect Of Mold Temperature On Residual Wall Thickness, Donghan Kim

Theses and Dissertations - UTB/UTPA

The effects of processing variables on gas penetration depth and Residual Wall Thickness (RWT) in an aluminum (Al) cavity of Gas-Assisted Injection Molding (GAIM) were investigated with Polypropylene (PP) and Stainless Steel Powder Feedstock (SSPF). The selected processing variables were melt temperature, shot size, gas pressure, and gas delay time. By using a Taguchi L9 array, the results were compared with previous work. For PP, there were no significant differences on gas penetration depth. However, the significance of gas delay time was relatively higher in an Al cavity as compared to a Stereolithography (SLA) cavity from previous work with SSPF. …

Adaptive Cutting Force Control For Process Stability Of Micro Ultrasonic Machining, Ala'a M. Al-Okaily

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

The growing demand for miniaturized products motivates the advancement in micromanufacturing processes research and development. Micro Ultrasonic Machining (Micro USM) is a downscaled version of a macro USM process that is developed to fabricate complex features in chemically inert, nonconductive, hard, brittle materials such as quartz, glass, and ceramics. These materials have many applications in various fields such as optics, electronics, MEMS, and biotechnology. The micro USM process stability is hard to accomplish, because it is highly influenced by the accuracy of the machining system and the variation of the process control parameters. The repeatability of micro USM machined features …

An Information Technology Suitability Index For Mass Customization, Oscar Leonardo Barrenechea

Theses and Dissertations - UTB/UTPA

In today’s manufacturing world, high competitive markets are pushing companies to find better ways to satisfy their customer’s needs using several Mass Customization (MC) approaches. Consequently, new Information Technologies (IT) have taken a very important role in order to manage the increasing amount of data generated from those customers. The purpose of this thesis is to develop an IT suitability index for MC that would help to identify the critical IT factors to be addressed in order to efficiently support MC. A linear programming regression model was utilized to generate index values. Finally, the results of this model could be …

Online Real-Time Water Quality Monitoring And Control System, Paul Duffy, Gerard Woods, James Walsh, Michael Kane

Conference Papers

No abstract provided.

Using Sports Coaching Techniques To Enhance Project Based Learning Instruction, Lizabeth Schlemer, Faith Mimnaugh

Industrial and Manufacturing Engineering

As instructors attempt to apply project based learning as a preferred pedagogy for many aspects of engineering education, countless questions are raised. For instance, how do instructors assess individual performance in a team based environment? How do instructors prepare students for the culminating presentation or report? How do instructors develop the students individually? After reviewing literature on both project based learning and exceptional coaching, we have found that much can be learned from John Wooden, Phil Jackson and other coaches. This paper will organize some of the best practices in sports coaching and draw parallels that will enhance student learning …

Investigation Of Rf Curing Parameters In Resin Infusion Molding, Christopher K. Love

Theses and Dissertations

The purpose of this study is to investigate RF or Radio Frequency energy as a viable alternative to traditional heating methods for the purpose of curing resins used in resin infusion molding, a molding system for polymeric composites. Traditional heating/curing methods include technologies such as room temperature, oven, microwave, infrared, and ultraviolet. Although RF curing provides far more advantages than disadvantages, its implementation into a manufacturing process can be challenging. Specifically, three critical elements must be present in order for RF to function in a manner that is profitable to the manufacturer. Those elements are: (1) the proper generator (voltage …

Building A Successful Transatlantic Collaboration In Engineering/Technological Education; Lessons From A Six Year Journey, Donal Mchale, Mark Mcgrath, John Lawlor

Conference Papers

This paper reflects on key learning’s from the first six-years (2004-2010) of the development of a collaborative journey of two trans-Atlantic higher-educational institutions. It describes the progress towards building a sustainable and innovative international educational partnership in Engineering/Technological education between the Technological University Dublin,DublinIrelandandPurdue University,Indiana,USA.

In particular, the paper provides insight into the iterative stages of development of this relationship. It reflects on some of the key challenges and it recognises the critical enablers of success. It focuses on challenges and solutions in the following six important areas

(i) The partnership initiation stage. Key considerations and important enablers of future …

Functionally Graded Materials By Laser Metal Deposition (Preprint), Syamala R. Pulugurtha, Joseph William Newkirk, Frank W. Liou, Hsin-Nan Chou

Materials Science and Engineering Faculty Research & Creative Works

Fabrication of functionally graded materials (FGMs) by laser metal deposition (LMD) has the potential to offer solutions to key engineering problems over the traditional metalworking techniques. But the issues that need to be addressed while building FGMs are intermixing in the layers and cracking due to the residual stresses. This paper is to present the study of the effect of process parameters (laser power and travel speed) on the degree of dilution between the substrate (or, previous layer) and powder material for few metallurgical systems.

Process Design For Aeration Of Facial Prosthetic, Nathaniel J. Urciuoli

Industrial and Manufacturing Engineering

Facial prosthetics are becoming a necessary step for the recovery of injured veterans and civilians who have suffered severe facial burning. Current users of such prosthetics are not able to wear the prosthetic for an extended period of time due to uncomfortable conditions created by the silicone material. A solution for this problem was to develop a process for creating small holes similar to skin pores that will both ventilate and aid in the evaporation of accumulated sweat under the prosthetic.

The main steps of this process were to create a flexible fixture capable of supporting and securing the prosthetic …

Design Of A Low Cost Powered R/C Combat Airplane And Manufacturing Plan, Jonathan N. Bailey

Industrial and Manufacturing Engineering

The goals of this project are to design a low cost powered remote control combat airplane capable of outdoor flight, named the Aero EX and to develop a manufacturing plan to produce each unit at a selling price of $200, while operating at a 25 vehicle batch rate inside a 1,000 square foot facility. These goals are achieved using: Aerospace fundamentals to design the vehicle, Design for Manufacturability to optimize the design for minimal use of labor, Design for Assembly to give consumers the ability to build the vehicle without fixtures, Pull production to eliminate scheduling and match customer demand. …

Design For Manufacturing Of Sports Equipment, Cedrick Bit, Christopher L. Head

Industrial and Manufacturing Engineering

The purpose of this project was to validate industrial designs for a product in its conceptual stage and suggest/implement design changes that suit the contracting company’s needs while assuring the product maintains its basic functional requirements. Techniques and methods used to validate the design include 3‐D solid modeling, physical product application using rapid prototyping to produce the product. Methods of design for manufacturing were analyzed in the design. Processes used in the validation and verification of the design include solid modeling design, methods of measurements, fixture design and manufacturing processes. Full design specifications and solid model files were finalized and …

Design And Manufacture Of Tennis Ball Retriever, Philip Hurst

Industrial and Manufacturing Engineering

No abstract provided.

Dual Axis Solar Tracker, Weston Sapia, Jason Birnie

Electrical Engineering

No abstract provided.

Freeze Extrusion Fabrication Of 13-93 Bioactive Glass Scaffolds For Bone Repair, Nikhil D. Doiphode

Masters Theses

"We have investigated Freeze Extrusion Fabrication (FEF) of 13-93 bioactive glass to fabricate three dimensional scaffolds for bone tissue engineering. Bioactive glass paste was prepared for consistent extrusion through micro-nozzle and controlled porosity scaffolds were fabricated using additive manufacturing FEF. CAD models were prepared for different scaffold designs and computer controlled layer-by-layer deposition of pseudoplastic paste was carried out to in accordance. Liquid nitrogen assisted freezing of pastes was used for the consolidation of deposited layers. Post processing binder burnout and sintering schedules were designed for evaporation of organic binder and densification of glass. Sintering shrinkage was measured, and X-ray …

Hazard Identification, Risk Assessment And Risk Control (Hirarc) In A Steel Foundry., Lee Hooi Nee

Student Works (2010-2019)

Abstract NA

Mechanical Properties And Microstructure Study For Direct Metal Deposition Of 316l Stainless Steel, Tian Fu

Masters Theses

"Direct metal deposition or laser cladding is a process capable of producing fully dense and net shape metal products and this process could be used on coating metal components in various engineering applications. This process has fast heating and cooling rates which can improve the surface hardness and provide excellent adhesion through metallurgical bond between coating material and substrate. This paper evaluated the laser deposited 316L stainless steel coating on 4340 steel, which is widely used for aircraft landing gear applications. The microstructure, micro-hardness and quantitative EDS were explored to verify the coating properties. The desired homogeneous microstructure and high …

Quantification Of Product Color Preference In A Utility Function, Hannah L. Turner

Masters Theses

"Currently, many marketing and engineering tools exist to help a designer optimize quantitative attributes of a product, such as height, weight, volume, or cost. However, these methods cannot effectively take into consideration aesthetic attributes of a product, or any other attributes for which there is no understood functional relationship between the attribute's potential values and the consumer's preference. This research has begun the work of developing this necessary functional relationship for the aesthetic attribute of color and has created a methodology for further research. To do this, colors were represented by their red, green, and blue light components, and preference …

Design And Development Of Microwire Feeder For Laser Applications, Amogh J. Shenoy

Masters Theses

"This thesis focuses on the design and development of a microwire feeder for laser applications. The use of wire-feeders in laser welding and electrical discharge machining applications has been prominent which can handle wire of 0.25 mm and it can go up to 10.0 mm in other applications. Development of microwire handling devices is complicated and difficult due to its low buckling strength; the need for high accuracy for its use; and the harsh environment it is exposed to, in laser applications. This paper presents a systematic methodology for the design and development of a high-precision microwire handling device. This …

Maskless Additive Manufacturing Of Micro Structures By Laser Sintering Of Nanoparticles, Vivekram Ramanathan

Masters Theses

"The focus of this study was to investigate an alternate microfabrication process of sintering nanoparticles using a patterned laser light to generate two dimensional (2D) and three dimensional (3D) geometries. With trends of producing electronic and medical devices using cheaper and faster technologies, a new procedure was developed to deposit and bond miniature patterns of silver nanoparticles onto silicon substrates.

The process consists of spraying silver nanoparticles onto the substrate while a patterned or modulated laser beam is focused onto the sprayed nanoparticles. These nanoparticles exposed under the modulated laser light undergo partial melting or sintering and adhere to the …