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Full-Text Articles in Manufacturing

Modified Reactive Sputter Deposition Of Titanium Nitride Thin Films Via Hipims With Kick-Pulse And Improvement Of The Structure-Zone Model, Andrew Miceli Jan 2023

Modified Reactive Sputter Deposition Of Titanium Nitride Thin Films Via Hipims With Kick-Pulse And Improvement Of The Structure-Zone Model, Andrew Miceli

UNF Graduate Theses and Dissertations

Direct current (DC) and radio frequency (RF) sputtering methods have been commonplace in industry for several decades and widely studied in literature. Hard films of nitrides, such as titanium nitride (TiN), have been deposited using reactive DC sputtering onto cutting tools and medical devices extensively as well. For these applications, the films require excellent adhesion, high density, and high hardness. High-Power Impulse Magnetron Sputtering (HIPIMS) has emerged over the last several years as a method to produce films with increased density and mechanical properties. Process-structure-property relationships for reactive HIPIMS are not yet well developed. Additionally, conventional HIPIMS suffers from relatively …


Investigation Of Microstructurally Dependent Mechanical Properties Of Cold Sprayed Copper Using Correlative Microscopy, Quintin Otto Jan 2023

Investigation Of Microstructurally Dependent Mechanical Properties Of Cold Sprayed Copper Using Correlative Microscopy, Quintin Otto

UNF Graduate Theses and Dissertations

This project employs multi-instrument materials characterization to analyze material made with the “Cold Spray” additive manufacturing process. Cold spray is an emerging additive manufacturing technique with unique benefits resulting from its low temperature adhesion process induced by plastic deformation. Metallic powder collides at high speeds creating three dimensional materials and coatings without the need for melting. Copper cold sprayed specimens were analyzed using a series of imaging techniques to characterize the microstructure at varying levels of detail and magnification. Scanning electron microscopy and electron back scattered diffraction were paired with microhardness testing to generate a correlative comparison between microstructure and …


The Investigation Of The Underlying Microstructure Associated With Fracture Features In 6061 Cold Sprayed Aluminum, Justin White Jan 2021

The Investigation Of The Underlying Microstructure Associated With Fracture Features In 6061 Cold Sprayed Aluminum, Justin White

UNF Graduate Theses and Dissertations

Cold gas dynamic spraying commonly known as cold spray is a process currently used for restoration, re-tolerancing, and application of coatings. With additional resources allocated towards the development of a through process model aimed at predicting the properties of bulk material produced via the Cold Spray process, more lab testing and investigation must be done to capture the effects of the varying microstructure in CS materials. The properties of ultra-fine-grained materials are derived from data collected from coarse grained materials and processes that do not accurately capture the effects as elevated strain rates and ultra-fine-grained materials. The lack of property …


Advance Metallic Reinforcement Of Vat Photo Polymerized Parts, Scott Zinn Jan 2021

Advance Metallic Reinforcement Of Vat Photo Polymerized Parts, Scott Zinn

UNF Graduate Theses and Dissertations

The metallization or metallic reinforcement of polymer parts has been widely used in industry for several decades. Polymer parts are classically metalized for aesthetics, chemical and thermal resistance, electrical conductivity, and mechanical strength. Metallization has been shown to increase strength of polymer parts when compared to the strength of the bulk material without metallization. Additive manufacturing (AM) techniques that have emerged in the last few decades produce parts with different surface features and chemistry than the typical polymer part produced through injection molding. AM parts are typically weaker than traditionally manufactured parts from the same material due to intrinsic details …


Very High Cycle Fatigue Behavior Of Laser Beam-Powder Bed Fused Inconel 718 Considering The Layer Orientation And Surface Finish Effects, Palmer Frye Jan 2020

Very High Cycle Fatigue Behavior Of Laser Beam-Powder Bed Fused Inconel 718 Considering The Layer Orientation And Surface Finish Effects, Palmer Frye

UNF Graduate Theses and Dissertations

Additive Manufacturing (AM) techniques have recently gained popularity for fabrication of parts used in aerospace applications. Some of these parts may be subjected to cyclic loading at very high frequencies, leading to service life requirements exceeding ten-million cycles (>107 cycles). Therefore, understanding the very high-cycle fatigue (VHCF) behavior of these AM parts is an important step in their design and qualification processes. In this thesis, both high-cycle fatigue (HCF) and VHCF behaviors of Inconel 718, a Ni-base superalloy, manufactured via a Laser Beam-Powder Bed Fusion (LB-PBF) process, are investigated. Uniaxial, fully reversed force-controlled fatigue tests were conducted utilizing …


Pore Formation In Aluminum Castings: Theoretical Calculations And The Extrinsic Effect Of Entrained Surface Oxide Films, Pedram Yousefian Jan 2017

Pore Formation In Aluminum Castings: Theoretical Calculations And The Extrinsic Effect Of Entrained Surface Oxide Films, Pedram Yousefian

UNF Graduate Theses and Dissertations

Aluminum alloy castings are being integrated increasingly into automotive and aerospace assemblies due to their extraordinary properties, especially high strength-to-density ratio. To produce high quality castings, it is necessary to understand the mechanisms of the formation of defects, specifically pores and inclusion, in aluminum. There have been numerous studies on pore formation during solidification which lead to hot tearing and/or reduction in mechanical properties. However, a comprehensive study that correlates pore formation theory with in situ observations and modeling assumptions from the literature as well as experimental observations in not available. The present study is motivated to fill this gap. …