Manufacturing Commons^™

Callaway Measurement Device, Andre S. Fisher, Roman Hays, Blake Sousa, Grant Gabrielson

Mechanical Engineering

The purpose of this document is to illustrate the Callaway Measurement Device senior project from start to finish. The challenge given to the team was to update and improve a gauge used by Callaway employees to measure the loft, lie, and face angle of their full spectrum of golf clubs. Once the team understood how the pre-existing gauge operates, the team conducted background research into other technologies that could improve the gauge. The team decided to digitalize the device amongst other tweaks to reduce error. Because the CAD files were not available for the pre-existing device, the team began reverse …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Performance Comparison Of Several Control Algorithms For Tracking Control Of Pantograph Mechanism, Laylaa Mahmoud Eng, Mohamed Shamseldin Dr, Mohamed Sallam Dr, Abdelghany Mohamed Prof

Future Engineering Journal

A sort of parallel manipulator known as a pantograph robot mechanism was created primarily for industrial requests that required high precision and satisfied speed. While tracking a chosen trajectory profile requires a powerful controller. Because it has four active robot links and one robot passive link in place of just two links like the open chain does, it can carry more loads than the open chain robot mechanism while maintaining accuracy and stability. The calculated model for a closed chain pantograph robot mechanism presented in this paper takes into account the boundary conditions. For the purpose of simulating the dynamics …

A Survey Of Smart Manufacturing For High-Mix Low-Volume Production In Defense And Aerospace Industries, Tanjida Tahmina, Mauro Garcia, Zhaohui Geng, Bopaya Bidanda

Manufacturing & Industrial Engineering Faculty Publications

Defense and aerospace industries usually possess unique high-mix low-volume production characteristics. This uniqueness generally calls for prohibitive production costs and long production lead-time. One of the major trends in advanced, smart manufacturing is to be more responsive and better readiness while ensuring the same or higher production quality and lower cost. This study reviews the state-of-the-art manufacturing technologies to solve these issues and previews two levels of flexibility, i.e., system and process, that could potentially reduce the costs while increasing the production volume in such a scenario. The main contribution of the work includes an assessment of the current solutions …

A Numerical Study On The Powder Flowability, Spreadability, Packing Fraction In Powder Bed Additive Manufacturing, Yeasir Mohammad Akib, Ehsan Marzbanrad, Farid Ahmed, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

The powder bed fusion (PBF) process is widely adopted in many manufacturing industries because of its capability to 3D print complex parts with micro-scale precision. In PBF process, a thermal energy source is used to selectively fuse powder particles layer by layer to build a part. The build quality in the PBF process primarily depends on the thermal energy deposition and properties of the powder bed. Powder flowability, powder spreading, and packing fraction are key factors that determine the properties of a powder bed. Therefore, the study of these process parameters is essential to better understand the PBF process. In …

Synthesizing And Printing Of Tin Oxide Nanoparticles Using A Single Ultrafast Laser System: A Feasibility Study, Enrique Contreras Lopez, Farid Ahmed, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

In laser-based manufacturing, processing setup customization is one of the popular approaches used to enhance diversity in material processing using a single laser. In this study, we propose setup design modification of an ultrafast laser system to demonstrate both Tin Oxide (SnO2) nanoparticle synthesis from bulk metal, and post printing of said nanoparticles using Laser Induced Forward Transfer (LIFT) method. Using the Pulse Laser Ablation in Liquid (PLA-L) method, nanoparticles were synthesized from a bulk tin metal cube submerged in distilled water. Such nanoparticles dispersed in water can form colloidal ink that can be used for different printed electronics applications. …

Ultrafast Laser Direct Writing Of Conductive Patterns On Polyimide Substrate, Ishrat Jahan Biswas, Enrique Contreras Lopez, Farid Ahmed, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Laser direct writing (LDW) is a fast and cost-effective method for printing conductive patterns in flexible polymer substrates. The electrical, chemical, and mechanical properties of polyimide (PI) make it an attractive material choice for laser writing of conductive circuits in such polymer. Electrically insulating PI has shown great potential for flexible printed electronics as LDW enables selective carbonization in the bulk of such material leading to the formation of conductive lines. However, existing studies in this area reveal a few key limitations of this approach including limited conductivity of written structures and fragility of carbonized PI. Therefore, more research is …

Turning Of Carbon Fiber Reinforced Polymer (Cfrp) Composites: Process Modeling And Optimization Using Taguchi Analysis And Multi-Objective Genetic Algorithm, S. M. Abdur Rob, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Carbon Fiber Reinforced Polymer (CFRP) composites have been widely used in aerospace, automotive, nuclear, and biomedical industries due to their high strength-to-weight ratio, corrosion resistance, durability, and excellent thermo-mechanical properties in non-oxidative atmospheres. Machining of CFRP composites has always been a challenge for manufacturers. In this research, a comparative study was performed between the optimal machining parameters of coated and uncoated carbide inserts obtained from the Multi-Objective Genetic Algorithm during turning of CFRP composites. It was found that coated carbide inserts provide lower tool wear and surface roughness, but higher cutting forces compared to those of uncoated carbide inserts …

Minimax Registration For Point Cloud Alignment, Zhaohui Geng, Mauro Garcia, Bopaya Bidanda

Manufacturing & Industrial Engineering Faculty Publications

The alignment, or rigid registration, of three-dimensional (3D) point clouds plays an important role in many applications, such as robotics and computer vision. Recently, with the improvement in high precision and automated 3D scanners, the registration algorithm has become critical in a manufacturing setting for tolerance analysis, quality inspection, or reverse engineering purposes. Most of the currently developed registration algorithms focus on aligning the point clouds by minimizing the average squared deviations. However, in manufacturing practices, especially those involving the assembly of multiple parts, an envelope principle is widely used, which is based on minimax criteria. Our present work …

Automated Posture Positioning For High Precision 3d Scanning Of A Freeform Design Using Bayesian Optimization, Zhaohui Geng, Bopaya Bidanda

Manufacturing & Industrial Engineering Faculty Publications

Three-dimensional scanning is widely used for the dimension measurements of physical objects with freeform designs. The output point cloud is flexible enough to provide a detailed geometric description for these objects. However, geometric accuracy and precision are still debatable for this scanning process. Uncertainties are ubiquitous in geometric measurement due to many physical factors. One potential factor is the object’s posture in the scanning region. The posture of target positioning on the scanning platform could influence the normal of the scanning points, which could further affect the measurement variances. This paper first investigates the geometric and spatial factors that could …

Ultrafast Laser Ablation Of Inconel 718 For Surface Improvement, Sampson Canacoo, Enrique Contreras Lopez, Oscar Coronel, Farid Ahmed, Jianzhi Li, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Inconel 718 is considered difficult to machine because of its ability to maintain its properties at high temperatures. The low thermal conductivity of the alloy causes accelerated tool deterioration when machining. Selective laser melting (SLM) additive manufacturing introduces a possibility of eliminating these difficulties, and producing complex shapes with this difficult-to-machine material. However, high surface roughness and porosity usually occur at the surface of components produced through additive manufacturing. In this study, the surfaces of Inconel 718 samples produced through selective laser melting were treated using laser ablation. The process parameters for the laser ablation process were analyzed in …

Smart Manufacturing—Theories, Methods, And Applications, Zhuming Bi, Lida Xu, Puren Ouyang

Information Technology & Decision Sciences Faculty Publications

(First paragraph) Smart manufacturing (SM) distinguishes itself from other system paradigms by introducing ‘smartness’ as a measure to a manufacturing system; however, researchers in different domains have different expectations of system smartness from their own perspectives. In this Special Issue (SI), SM refers to a system paradigm where digital technologies are deployed to enhance system smartness by (1) empowering physical resources in production, (2) utilizing virtual and dynamic assets over the internet to expand system capabilities, (3) supporting data-driven decision making at all domains and levels of businesses, or (4) reconfiguring systems to adapt changes and uncertainties in dynamic environments. …

Integration Of Solar + Storage Installation Upstream In Modular Construction, Ondrej Labik

LSU Master's Theses

High initial costs, mainly due to inefficient construction processes, remains the greatest barrier for residential adoption of solar+storage (SPS) system. Modular construction, having a factory-controlled environment and control over the home design, is well suited to address these issues (e.g., efficiencies, waste, inventory control, quality). Furthermore, these areas have great potential in modular construction to address the high initial cost issue. This study focuses on the integration of SPS installation upstream in modular housing. Although moving the SPS installation process into the factory has many barriers (e.g., including change of scope of work at some workstations without affecting the whole …

Radiology Associates Medical Scan Forecasting, Everett M. Notaro, Mitchell Carpenter, Tyler Deis, Kimberly Williams

Industrial and Manufacturing Engineering

After discontinuing their subscription with Shinyapps and relying on a manual forecasting process, Radiology Associates needs a new method to forecast the number and types of scans that will be executed at each site location. Radiology Associates utilizes Quinsite, which incorporates a live link to their database, as a host for all their Tableau dashboards. This project will create an accurate forecasting model utilizing complex forecasting methods to be hosted by Quinsite which is accessible by all management within Radiology Associates. To begin this process, an exponential smoothing model was created in Tableau to solidify dashboard and storyboard design. Additionally, …

Increasing Legends Salon Revenue Per Square Foot, Jacob William Andreatta, Margaret Faison Gustafson, Julia Galina Odisho, Joshua Spry Morrison

Industrial and Manufacturing Engineering

Katie MacNamara acquired Legends Hair Salon in Atascadero, California in January of 2021. After a few months of learning to run her own business she discovered that her retail revenue per square foot was not high enough. Her goal, and the project objective, was to raise her revenue while also increasing space for her stylists. The metrics used for these objectives were revenue per square foot and the square footage of the retail areas. The beginning state metrics were 48.75 square feet of retail and a retail revenue per square foot of $2.15 with a total of six stylist stations. …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Center For Manufacturing Excellence Capstone Project: Sec Rivals Checkers, Ward Winstead

Honors Theses

Each year, the seniors in the Haley Barbour Center for Manufacturing Excellence complete a capstone project. A team comprised of seniors in varying disciplines work to develop a business model focused on producing a specific product. This team, SEC Rivals Checkers, chose to produce wooden checker boards where each half of a board is custom to a specific SEC school. These halves were designed to be interchangeable, so a variety of different combination could be created when utilizing the product. Through initial marketing analysis, cost estimation, prototyping, and process development, the original SEC Rivals Checkers idea was developed into a …

Carbon Nanotori Reinforced Lubricants In Plastic Deformation Processes, Jaime Taha-Tijerina, Juan Manuel Martinez, Daniel Euresti, Patsy Yessenia Arquieta-Guillen

Manufacturing & Industrial Engineering Faculty Publications

This research presents the effects of carbon nanotori structures (CNst) dispersed as reinforcement for metal-working and metal-forming lubricants. Synthetic (SL) and deep drawing (DD) nanolubricants were prepared following a two-step method at 0.01 wt.%, 0.05 wt.%, and 0.10 wt.% filler fractions. Slight increases in viscosity (oz) increased by 16% and 22% at merely 0.01 wt.% CNst reinforcement and up to 73% and 107% at 0.10 wt.% filler fraction for SL and DD nanolubricants, respectively, compared to conventional materials. Additionally, at 0.10 wt.% wear scar evaluations showed a highest benefit of 16% and 24%, for SL and DD nanolubricants, respectively. This …

Evaluation Of Microstructural And Mechanical Behavior Of Ahss Cp780 Steel Welded By Gmaw-Pulsed And Gmaw-Pulsed-Brazing Processes, Alan Jadir Romero-Orozco, Jaime Taha-Tijerina, Rene De Luna-Alanis, Victor Hugo Lopez-Morelos, Maria Del Carmen Ramirez, Melchor Salazar-Martinez, Francisco Fernando Curiel-Lopez

Manufacturing & Industrial Engineering Faculty Publications

Joints of complex phase 780 (CP-780) advanced high strength steel (AHSS) were carried out by using an ER-CuAl-A2 filler metal for the gas metal arc welding pulsed brazing (GMAW-P- brazing) process and the ER-80S-D2 for the GMAW-P process employing two levels of heat input. The phases in the weld bead and HAZ were analyzed, and the evaporation of zinc by means of scanning electron microscopy (SEM) was also monitored. The mechanical properties of the welded joints were evaluated by tension, microhardness and vertical impact tests. It was found that there was greater surface Zn evaporation in the joints welded with …

State Of Industry 5.0—Analysis And Identification Of Current Research Trends, Aditya Akundi, Daniel Euresti, Sergio Luna, Wilma Ankobiah, Amit Lopes, Immanuel Edinbarough

Manufacturing & Industrial Engineering Faculty Publications

The term Industry 4.0, coined to be the fourth industrial revolution, refers to a higher level of automation for operational productivity and efficiency by connecting virtual and physical worlds in an industry. With Industry 4.0 being unable to address and meet increased drive of personalization, the term Industry 5.0 was coined for addressing personalized manufacturing and empowering humans in manufacturing processes. The onset of the term Industry 5.0 is observed to have various views of how it is defined and what constitutes the reconciliation between humans and machines. This serves as the motivation of this paper in identifying and analyzing …

Molecular Dynamic Simulation Of Diffusion In The Melt Pool In Laser Additive Alloying Process Of Co-Ni-Cr-Mn-Fe High Entropy Alloy, Mathew Farias, Han Hu, Shanshan Zhang, Jianzhi Li, Ben Xu

Manufacturing & Industrial Engineering Faculty Publications

High entropy alloys (HEAs) can be manufactured in many conventional ways, but it becomes difficult of fabricating heterogeneous materials and structures. Selective Laser Melting (SLM) method generally melts pure elemental powders or prefabricated alloy powders without alloying process. In-situ alloying in SLM, which is also called Laser Additive Alloying (LAA), using pure elemental powders becomes a promising method for creating HEA with heterogeneous structures. However, the effect of the diffusion of elements in the molten pool on the formation of HEA remains unclear. In this paper, the well-discussed Cantor HEA was studied in an in-situ alloying situation, where pure elemental …

The Toyota Production System (Tps) In A Non-Traditional Manufacturing Environment: The Role Of Standardization In The Fast-Food Industry, Kevin Mccracken

Theses and Dissertations--Manufacturing Systems Engineering

The Toyota Production System (TPS), also known as Lean Manufacturing (LM), was founded in the automotive industry and has contributed to Toyota’s decades of success. This has brought much attention to TPS and how this system may be implemented in other industries. Focusing on the TPS foundational element of standardization, this study examines the impact of target cycle time (TCT) on process fluctuation in a fast-food environment. In order to observe the effects of TCT, team members within 3 production lines were timed. Times were measured before and after the addition of a TCT to the Standardized Work (STW) in …

Quantitative Methods For Total Lifecycle Risk Likelihood And Impact Assessment In Sustainable Product Design Decision Making, Christian Enyoghasi

Theses and Dissertations--Mechanical and Aerospace Engineering

Sustainable products promise significant economic, environmental, and societal benefits. Numerous methods are available for use during the new product development process to identify alternate product designs that optimize sustainability performance. Once any such design is selected and the product is launched, many uncertainties are likely to affect its performance over the total lifecycle. Such uncertainties give rise to risks that can influence the overall product sustainability performance. However, comprehensive quantitative methods to evaluate the likelihood or the impact of different risks to enable sustainable product design decision making are lacking.

This research aims to address this gap by developing a …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …

Grinding And Super-Finishing Test Machine Project, Michael Simon

Williams Honors College, Honors Research Projects

A research project in The University of Akron to study grinding and super-finishing of silicon nitride ceramic was initiated by Dr. Siamak Farhad and sponsored by the Timken Company, with the assistance of undergraduate students Michael Simon, Ryan Hosso and Mathew Rozmajzl. The study required analysis of forces and scratches generated during grinding processes of silicon nitride samples. A testing assembly was designed and constructed to record the forces generated during grinding and super-finishing of silicon nitride samples in a computer-numerical-control machine. Silicon nitride samples were subjected to desired grinding and super-finishing operations and all forces generated during the process …

Quantitative Characterization Of Complex Systems—An Information Theoretic Approach, Aditya Akundi, Eric Smith

Manufacturing & Industrial Engineering Faculty Publications

A significant increase in System-of-Systems (SoS) is currently observed in the social and technical domains. As a result of the increasing number of constituent system components, Systems of Systems are becoming larger and more complex. Recent research efforts have highlighted the importance of identifying innovative statistical and theoretical approaches for analyzing complex systems to better understand how they work. This paper portrays the use of an agnostic twostage examination structure for complex systems aimed towards developing an information theorybased approach to analyze complex technical and socio-technical systems. Towards the goal of characterizing system complexity with information entropy, work was carried …

Integration Of Blockchain Technology Into Automobiles To Prevent And Study The Causes Of Accidents, John Kim

Electronic Theses, Projects, and Dissertations

Automobile collisions occur daily. We now live in an information-driven world, one where technology is quickly evolving. Blockchain technology can change the automotive industry, the safety of the motoring public and its surrounding environment by incorporating this vast array of information. It can place safety and efficiency at the forefront to pedestrians, public establishments, and provide public agencies with pertinent information securely and efficiently. Other industries where Blockchain technology has been effective in are as follows: supply chain management, logistics, and banking. This paper reviews some statistical information regarding automobile collisions, Blockchain technology, Smart Contracts, Smart Cities; assesses the feasibility …

Drug-Based Therapeutic Strategies For Covid-19-Infected Patients And Their Challenges, Khatereh Zarkesh, Elaheh Entezar-Almahdi, Parisa Ghasemiyeh, Mohsen Akbarian, Marzieh Bahmani, Shahrzad Roudaki, Rahil Fazlinejad, Soliman Mohammadi-Samani, Negar Firouzabadi, Majid Hosseini, Fatemeh Farjadian

Manufacturing & Industrial Engineering Faculty Publications

Emerging epidemic-prone diseases have introduced numerous health and economic challenges in recent years. Given current knowledge of COVID-19, herd immunity through vaccines alone is unlikely. In addition, vaccination of the global population is an ongoing challenge. Besides, the questions regarding the prevalence and the timing of immunization are still under investigation. Therefore, medical treatment remains essential in the management of COVID-19. Herein, recent advances from beginning observations of COVID-19 outbreak to an understanding of the essential factors contributing to the spread and transmission of COVID-19 and its treatment are reviewed. Furthermore, an in-depth discussion on the epidemiological aspects, clinical symptoms …

A Framework Of Dynamic Data Driven Digital Twin For Complex Engineering Products: The Example Of Aircraft Engine Health Management, Zhenhua Wu, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

Digital twin is a vital enabling technology for smart manufacturing in the era of Industry 4.0. Digital twin effectively replicates its physical asset enabling easy visualization, smart decision-making and cognitive capability in the system. In this paper, a framework of dynamic data driven digital twin for complex engineering products was proposed. To illustrate the proposed framework, an example of health management on aircraft engines was studied. This framework models the digital twin by extracting information from the various sensors and Industry Internet of Things (IIoT) monitoring the remaining useful life (RUL) of an engine in both cyber and physical domains. …

Manufacturing: The Qualitative Study Of A Transition To A Green Facility, Brandon David Staves

Masters Theses & Specialist Projects

This qualitative study focused on answering three core questions: How have facilities reduce pollutions in regards to the quality of air, water, land, light and noise? Which Types of pollution reduction projects are more or less successful to implement? What types of pollution are facilities focusing on and why? The results of the 15 companies surveyed show a variety of projects that facilities have used to reduce pollution, it also shows that cost is a major factor in the unsuccessful projects, and that facilities are actively focused on reducing Air, Land, and Water pollution. While the data shows a variety …