Energy Systems Commons^™

Analysis And Optimization Of The Scheffler Solar Concentrator, Simone Alberti

Master's Theses

The Scheffler reflector is a new solar concentrator design which maintains a fixed focus while only having a single axis tracking mechanism. This design makes the construction and operation of high temperature solar concentrators accessible to developing nations. In this project, I wrote computer simulation codes to better understand the dynamics and the effect of deformation or deviations from ideal conditions in order to define necessary manufacturing and operational tolerances. These tools and knowledge drove the prototyping of new reflector concepts by myself and other students on my team. A fiberglass prototype was able to drive the cost of a …

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

Bellevue-Santa Fe Charter School Solar Panel Project, Dulce Arroyo Martinez, Henrik Lee, Moises Quiroz, Timothy Iafrate

Mechanical Engineering

This project covers the design, manufacture, and installation of solar panel frames on a charter school in Avila Beach, CA. Through preliminary research regarding important factors (such as solar movement, ideal panel angle, and site-specific factors), a frame that meets the standards set forth in the California Building Codes was designed. After approval by presiding authorities, parts specified in the design were ordered, inspected upon arrival, and manufactured to the design as necessary. Much of the challenge was related to the installation aspect of the project—coordination with the proper authorities and correct submission of applications was integral to the success …

Low-Cost Scheffler Solar Concentrator For The Developing World, Darren Sholes, Jason Morgan, Nicholas Fuller

Mechanical Engineering

This report will outline an approach to design, test, and build a low-cost Scheffler solar concentrator to be used for safer, sustainable and cost effective cooking in the developing world. The function of Scheffler concentrators and a proposed method to create one in an economic, environmentally conscious manner is summarized. If successful, the design will be presented in a way that is readily and freely available to anyone in the world. The authors have examined existing technology and researched the availability and cost of different materials. Analysis was performed in order to verify the feasibility of the different design ideas …

Investigation Of Compressed Air Energy Storage Efficiency, James W. Keeney

Master's Theses

This study investigates Compressed Air Energy Storage (CAES) application in the

electrical power and transportation industries. Information concerning current CAES projects is

presented. A thorough thermodynamic analysis of the CAES process is completed; including

theoretical efficiency determination for several variants of the compression and expansion

processes. Industry claimed efficiencies ranging from 26% to 82% are presented and explained.

Isothermal and Isentropic efficiency baselines are developed. Energy density of compressed air

on both a mass and volume basis is compared to other energy storage methods. Best expected

efficiency of a hypothetical CAES system is determined to be 34% using currently achievable …

Lunalight - Bringing Light To The Expanding World, Gabriela M. Igel, Daniel J. Patrick, Kimberley M. Smith

Materials Engineering

The LunaLight, a solar rechargeable light and cell phone charger, addresses the lack of access to electricity faced by 1.4 billion of the world’s population (International Finance Corporation). The LunaTech team has developed a product that is bright, simple, compact, versatile and competitive with existing products. Through a partnership with the non-profit organization One Million Lights, LunaTech has improved a previous team’s design to address user feedback, concerns of durability, and manufacturability.

The LunaLight design includes a 5 component plastic housing held together by 4 screws, a surface mounted PCB, a lithium-ion (Li-Ion) battery, one high-brightness LED, a solar panel, …

Design, Construction And Evaluation Of A Low Head Hydroelectric Turbine For Canals, Sean Phillip Ellenson

BioResource and Agricultural Engineering

Means of hydroelectric power generation today typically require state or federal funding, massive construction projects and high head differentials with the use of a dam. With thousands of miles of canals and waterways at our disposal, it is necessary to find a cost effective way of generating a substantial amount of power from low-head hydroelectric power sources.

This senior project details research on low-head hydroelectric power generation, along with the design, construction and evaluation of a twisted Savonius hydroelectric turbine. Sizing optimizations for a twisted Savonius turbine were performed, and the hydroelectric power generation unit was constructed, including a housing …

High Temperature Filter Test Unit Upgrades, Blair Frandeen, Will Schill, Erick Shewmaker, Joshua Turgeon

Mechanical Engineering

The purpose of this project was to improve the existing High Temperature Filter Test Unit (HTTU) by optimizing performance and adding new features. These features include viewing ports and a camera system for observation of tests, a leak detection system, and a flame impingement system. Additional considerations included improving the current operation of the HTTU by reducing test time and energy loss. The HTTU is designed to test High Efficiency Particulate Air (HEPA) filters at temperatures up to 1300 ˚F, creating conditions which simulate a fire in a chemical processing facility. The HTTU was originally built as a Cal Poly …

Design Of An Energy Efficient Virtual End Node Client Using Openadr2.0a And Smap, Kevin Navero

BioResource and Agricultural Engineering

Demand Response (DR) describes the set of actions taken to impose a reduction in electrical loads to stabilize the power grid and decrease costs. It is used when power grid emergencies or extremely high demand and congestion, threaten the electricity supply-demand balance. Automated Demand Response (ADR) describes a web-based control system that triggers DR events automatically by signaling other pre-programmed control systems. This project intends to use the OpenADR2.0 specifications provided by the OpenADR Alliance to construct an open source Virtual End Node (VEN) client to retrieve DR signals. The Simple Measurement and Actuation Profile (sMAP) software is also used …

Low Speed Alternator Design, Scott Merrick

Electrical Engineering

No abstract provided.

Micro Hydropower System, Christpher Neally, Ian Verstuyft

Electrical Engineering

The micro hydropower project strives to meet the needs of a specific village in northern Thailand in partnership with Engineers Without Borders. Specifically, the electrical side of the system must be designed to convert the mechanical power of a flowing river that is turning a turbine into sustainable and dependable power. Currently available hydropower systems will be considered, analyzed, and tailored to suit the specific needs of the community in need. The system to be designed will be flexible enough to demonstrate proof-of-concept with the limited maximum generable power in lab while having the ability to be easily scaled for …

Hvac Lab, Adrian Leon, Wes Allen

Mechanical Engineering

The Cal Poly Heating Ventilation and Air Conditioning (HVAC) Department was donated a fume hood so that it could be used for educational purposes in the lab. The fume hood was not fully set up and only ran in a constant volume mode; the fan ran at full speed with no feedback to reduce air flow. A fume hood can be opened or closed using the sash; air flowing through the sash opening must always be above a certain speed. As the sash is closed the opening grows smaller and the speed of the air increases. Two additional modes of …

Cal Poly Brocade Challenge 2013, Chandler Morehardt, Alexa Coburn, Juan Silva, Kerry Sun, Greg Wang, Raul Chagoya, Jd Torres

Architectural Engineering

No abstract provided.

Wind And Hydroelectric Power Simulation For The Dc House Project, Randy Lormand, Christopher Goloskie

Electrical Engineering

This project details the design and integration of a wind and hydroelectric power simulation system in correlation with the DC House Project. The simulator uses variable speed drives to rotate a DC motor which then drives a generator to produce output. This output is then regulated using a DC to DC converter which holds the voltage level constant making it easier to interface with other power sources for the house. The test results indicate that the simulator will be able to produce two separate power outputs that will provide at least 70 Watts of power in the acceptable speed range …

Rebounder Fatigue Test Machine, Caroline Reeves, Will Robertson, Ethan Flory

Mechanical Engineering

JumpSport, a company that designs and sells trampolines and trampoline accessories, has sponsored this senior project team to design, build, and test a trampoline fatigue test machine. The machine must simulate a person jumping on the trampoline to test the life of JumpSport’s fitness trampolines and kids’ trampolines. Partway through the design process, the objectives were altered and this senior project team was tasked with merging with another Cal Poly senior project group to create an all-inclusive test machine to accommodate both full-trampoline testing and individual bungee cord testing.

The final design is centered on a slider crank linkage driven …

Cal Poly Nano Hydro, Brandon N. Fujio, Alex J. Sobel, Andrew F. Del Prete

Mechanical Engineering

This projects goal was to design, construct, and test a machine capable of generating a usable amount of energy from naturally flowing water. The device conceived for this purpose is a portable raft with a turbine mounted to the underside. The turbine is mated directly to a low angular velocity generator which outputs to a power electronics system on shore. Using a Gorlov Helical turbine, this proof-of-concept is designed to output ~50 Watts of electricity to charge a battery for later use. Possible applications for this device include camping in remote locations, supplemental power generation for a home, or for …

Micro-Grid Wind Energy System, Aaron Steinkraus, Brian Huntziker, Cesar Hurtado

Mechanical Engineering

With the completion of a 3.5kW wind turbine located on Esculea Ranch, the power generated from the turbine was dissipated through electric resistance heaters. ABC Wind was given the task to design, build, and implement a system what will efficiently use the turbine’s harnessed power. After interviewing with the Beef Operations Manager of Escuela Ranch, it was decided to use the turbine’s power to supply supplementary water to anywhere on the ranch where and when needed by grazing cattle. The purpose of this project was to research, design, build and implement a system that would harness the generated power and …

Static Balancing Of The Cal Poly Wind Turbine Rotor, Derek Simon

Master's Theses

The balancing of a wind turbine rotor is a crucial step affecting the machine’s performance, reliability, and safety, as it directly impacts the dynamic loads on the entire structure.

A rotor can be balanced either statically or dynamically. A method of rotor balancing was developed that achieves both the simplicity of static balancing and the accuracy of dynamic balancing. This method is best suited, but not limited, to hollow composite blades of any size. The method starts by quantifying the mass and center of gravity of each blade. A dynamic calculation is performed to determine the theoretical shaking force on …

Hearst Hydroelectric Generation Facility, Anthony Schifano, Richard Wright, Nick Buchanan, Corey Nakai, Joshua Rutheiser

Electrical Engineering

This project proposes a power plant design that provides a supplemental source of electricity for appliances, machinery, and lighting at Hearst Castle and Ranch. The design concept includes a turbine-generator combination to convert kinetic and gravitational potential energy from the existing water distribution system to electrical energy: also known as a hydroelectric plant. The electrical distribution system from the plant to the local grid takes advantage of power flow techniques utilized in current research and industry.

Small-Scale Solar Central Receiver System Design And Analysis, Daniel Murray

Master's Theses

This thesis develops an analytical model of a small-scale solar central receiver power plant located at the California Polytechnic State University in San Luis Obispo, California at 35.28° N, 120.66° W. The model is used to analyze typical energy output at any time during the year. The power plant is designed to produce an output of 100 kW electrical power, and is supplemented by the combustion of natural gas. Methodologies for determining the proper size and layout of heliostats, optimal tower height, receiver size, and turbine engine selection are developed. In this specific design, solar shares of up to 73.2% …

Sole Power: Pedal Phone Charger Final Report, Nicole Hensley, Anthony Ruh, Krista Schmidt, Joseph Garcia

Mechanical Engineering

The device design was conceived to meet the energy needs of rural populations in India. These communities have cell phones but lack access to reliable grid power, especially during monsoon season. The charger is designed to be affordable, durable, and easily repairable for each owner family. It uses off-the-shelf components and is intended to be replicated by backyard manufacturing startups in developing countries.

Its purpose is to efficiently transfer human foot motion via a treadle, four-bar-linkage, and sprocket-chain step-up to drive a rotor & stator generator from a common gas scooter. The single-phase alternating current from the generator is passed …

Wireless Solar-Powered Thermal Imaging Camera, Andy Bonk, Billy Mcvicker, Jacob Richardson

Mechanical Engineering

Creation of a mounted wireless self-powered thermal imaging camera system.

Flow Loop Simulator, John Abruzzini, Manuel Carrasco, Neil Sutherland, Elise Woolworth

Mechanical Engineering

PG&E’s Diablo Canyon Power Plant (DCPP) has requested an operational flow loop simulator to aid in operator/technician training. The flow loop simulator will provide hands-on training that the current plant training process cannot model. This project is a continuation from the 2009-2010 school year. Project scope and design requirements were gathered from the previous group’s design reports as well as meetings with PG&E. The goal of this year’s project team is to verify, enhance and implement the schematic diagram proposed by last year’s team.

The main focus of the flow loop simulator is to provide operators and technicians with …

Solar Powered Oil Well Site, Jonathan Hyland, Matthew Mastro, Kyle Moore

Mechanical Engineering

No abstract provided.

Simulation And Validation Of Two-Component Flow In A Void Recirculation System, Oscar Eduardo Daza

Master's Theses

Nuclear power plants rely on the Emergency Core Cooling System (ECCS) to cool down the reactor core in case of an accident. Occasionally, air is entrained into the suction piping of ECCS causing voids that decrease pumping efficiency, and consequently damage the pumps. In an attempt to minimize the amount of voids entering the suction side of the pump in ECCS, a Void Recirculation System (VRS) experiment was conducted for a proof of concept purpose. While many studies have been oriented in studying two-component flow behavior in ECCS, none of them propose a solution to minimize air entrainment. As a …

Tower-Tracking Heliostat Array, Joel T. Masters

Master's Theses

This thesis presents a method of tracking and correcting for the swaying of a central receiver tower in concentrated solar production plants.  The method uses a camera with image processing algorithms to detect movement of the center of the tower.  A prototype was constructed utilizing a CMOS camera connected to a microcontroller to control the movements of three surrounding heliostats.  The prototype uses blob-tracking algorithms to detect and correct for movements of a colored model target.  The model was able to detect movements in the tower with average error of 0.32 degrees, and was able to correctly orient the surrounding …

Modeling And Numerical Investigation Of Hot Gas Defrost On A Finned Tube Evaporator Using Computational Fluid Dynamics, Oai The Ha

Master's Theses

Defrosting in the refrigeration industry is used to remove the frost layer accumulated on the evaporators after a period of running time. It is one way to improve the energy efficiency of refrigeration systems. There are many studies about the defrosting process but none of them use computational fluid dynamics (CFD) simulation. The purpose of this thesis is (1) to develop a defrost model using the commercial CFD solver FLUENT to simulate numerically the melting of frost coupled with the heat and mass transfer taking place during defrosting, and (2) to investigate the thermal response of the evaporator and the …

Dual Axis Solar Tracker, Weston Sapia, Jason Birnie

Electrical Engineering

No abstract provided.

Boundary Layer Data System (Blds) Heating System, John Hauge, Drew Hutcheson, Paul Scott

Mechanical Engineering

The boundary layer data system (BLDS) is the result of a collaborative effort between Dr. Westphal, a researcher and instructor at Cal Poly, and Northrop Grumman. The BLDS is capable of measuring the boundary layer profile and characteristics of flow over aerodynamic surfaces and is intended for high altitude, high speed use. The instruments inside the BLDS malfunction at the low temperatures present when operating in flight at altitudes above 30,000 ft. To solve this problem, analysis was done on the existing BLDS which determined the heating requirements, around 50 watts, needed to keep the internal temperature within the rated …

Pump Sequencing Optimization, John S. Allan, Kyle J. Nekimken, Spencer B. Weills

Mechanical Engineering

The purpose of this document is to demonstrate the design, production, and testing of optimum pump sequencing logic for variable frequency drive (VFD) pumps in commercial heating ventilating and air conditioning (HVAC) systems. The product will be developed by Pump Efficiency Solutions (PES), which is a group of Cal Poly students working on their senior project. The product is being developed for Trane, an industry leader in large scale HVAC systems. MATLAB™, Microsoft Excel, Pump System Improvement Modeling Tool™ (PSIM), and fluid mechanics hand calculations were used during software development. Next, we converted the program into Trane’s graphical programming language …