Electro-Mechanical Systems Commons^™

Development And Testing Of A Computer Vision Pose Estimation System For Planar Mobile Robots, Andrew Jones

Master's Theses

This thesis details the development and testing of a computer vision-based real-time pose estimation system for differential drive robots. A single camera with a fisheye lens is used to locate ArUco markers placed at fixed locations and attached to robots. Using the OpenCV library, the Perspective-n-Point (PnP) problem is solved to facilitate the transformation of 2-D robot positions in an image to world-frame coordinates. An analytical solution is presented to estimate robot poses based on a single PnP solution, rather than solving the PnP problem for each pose estimate. Pose information is relayed to individual robots using a multi-microcontroller architecture …

Elastic Actuator For Robotic Leg, Bruce Berg, Allan Pham, Madeline Slater, Sofie Zalatimo

Mechanical Engineering

The Cal Poly Legged Robots Group (CPLRG) is developing a 12 degree of freedom robot with the goal of eventually performing highly dynamic movements such as jumps and flips. During such movements, large impact forces will be experienced by the leg, potentially resulting in damage to physical components such as the motors. The scope of this project is to integrate elastic elements into the quadruped legs to reduce shock loads on the motors and improve the efficiency of the legs through energy storage. The key stakeholders for this project are Professor Charlie Refvem and Dr. Simon Xing. Other stakeholders include …

Integration And Testing Of A Quadruped Robot With Ros2, Jeremy S. West

Master's Theses

The Cal Poly Legged Robotics Group has been developing research and teaching platforms for agile legged robotics since 2020. These platforms are expected to provide students with opportunities to develop complete legged-robot systems from low-level control to advanced robotics tasks such as motion planning and decision making. However, the current prototyped quadruped robot lacked the software and sensing capabilities for high-level quadrupedal gaits and advanced robotic research.

To address these challenges, this project developed Switch, a robotic platform that builds upon the previous BRUCE platform with significant hardware and software upgrades. Switch features a modular design that allows individual software …

Ai-Driven Robotic System For Predictive Maintenance: Urban Road Defect Detection In Smart Cities, Mostafa Abdelaziz, Mahmoud Khedr

Mechanical Engineering

This paper presents the development and evaluation of an integrated AI & robotic solution for predictive maintenance in smart cities, focusing on urban road defect detection. The proposed system integrates a mobile robot equipped with a high-resolution camera and a GPS module to capture video footage and geolocation data of road surfaces. The collected data is processed using cloud-based AI models, with YOLOv9 and Roboflow 3.0 Object Detection (Fast) identified as the most effective for analyzing footage to detect cracks and potholes. Experimental results validate the system's ability to accurately identify defects and generate timely reports for maintenance teams. While …

Head Mounted Surgical Robot, Mason Currens

Williams Honors College, Honors Research Projects

The purpose of this design project is to utilize a six degree of freedom, robotic system that will be head mounted device that can either assist in, or perform, facial and optical surgery. The six degree of freedom idea came from current systems used in flight simulations. By optimizing the system to fit the figure of a patient’ s head, many of the present errors in surgical robotics can be reduced. One of the major errors when using a facial tracking robot is sudden impulses, such as a cough or a twitch, that the robot can't precisely track. Mounting the …

Design And Implementation Of Smart Automation For Sustainable Plastic Recycling With Iot Integration, Mostafa Abdelaziz, Mahmoud Khedr, Amr Bakkar, Yossef Zidan, Abdelrahman Youssef, Mahmoud Magdy

Mechanical Engineering

Plastic pollution poses a critical environmental challenge, infiltrating ecosystems and impacting human health. One innovative solution involves repurposing recycled plastics into interlocking blocks as a sustainable alternative to concrete in construction. However, manual production methods hinder scalability, efficiency, and product consistency while generating material waste. This research addresses these limitations by automating the production process using PLC and IoT technologies. The findings demonstrate that automation significantly enhances production rates, ensures consistent quality, and minimizes waste, thereby improving operational efficiency and environmental sustainability. IoT is integrated to enhance the system's capabilities by providing real-time connectivity and data exchange. The IoT dashboard, …

Design, Manufacturing, And Assembly Of Modular Snake-Like Robotic Arm, Alongside Design And Implementation Of System’S Digital-Twin, Scott Brown

Master's Theses

A unique modular snake-like robotic arm, also referred to as MA\RS – the Modular Arm \ Robotic System - was designed, manufactured, assembled, simulated, and programmed to create a modular robot which could move to a desired end position given the number of links, the position of the end link and the duration of motion. This robotic arm serves as the start of research into a modular space robotic system to be used in low-gravity environments. As such, this project focused on developing the initial design of the robot and its digital twin. The system’s modularity allows for changes to …

Pseudo Gps For Romi, Emmanuel Baez, Owen Guinane, Gabriel Coria, Conor Schott

Mechanical Engineering

The Pseudo-GPS system for Romi robots addresses the need for precise real-time location tracking in Cal Poly's Mechatronics lab. This project, developed by Emmanuel Baez, Gabriel Coria, Owen Guinane, and Conor Schott, under the guidance of instructor Charlie Refvem, provides a proof-of-concept system to enhance the Romi robots' geolocation capabilities for advanced robotic algorithms.

The proposed system uses a Raspberry Pi 4 equipped with a Pi camera module and ArUco markers to track the position and orientation of Romi robots within a lab environment. Custom 3D-printed stands secure markers on the robots, and a designated origin marker defines the coordinate …

Cal Poly Battle Bot (F41), Jyotaaver S. Nirula, Andrew D. Peterson, Johnathan W. Waldmire, Nathaniel Ab Davis

Mechanical Engineering

This senior project endeavored to design, construct, and optimize a 120lb robot combatant tailored for the competitive arena of combat robotics. The project is a collaborative effort between mechanical, computer, and electrical engineering students at Cal Poly, combining diverse expertise to achieve a unified goal. Our competition, RoboGames, was in April of this year in Northern California.

The mechanical engineering team assumed primary responsibility for the physical components of the battle bot, focusing on three pivotal components: a robust drivetrain, armor, and a highperformance vertical spinner. These elements constitute the foundation of the battle bot's offensive and defensive capabilities, crucial …

Cal Poly Battle Bot, Jyotaaver S. Nirula, Johnathan W. Waldmire, Andrew D. Peterson, Nathaniel Ab Davis

Mechanical Engineering

This senior project endeavored to design, construct, and optimize a 120lb robot combatant tailored for the competitive arena of combat robotics. The project is a collaborative effort between mechanical, computer, and electrical engineering students at Cal Poly, combining diverse expertise to achieve a unified goal. Our competition, RoboGames, was in April of this year in Northern California.

The mechanical engineering team assumed primary responsibility for the physical components of the battle bot, focusing on three pivotal components: a robust drivetrain, armor, and a highperformance vertical spinner. These elements constitute the foundation of the battle bot's offensive and defensive capabilities, crucial …

Deep Reinforcement Learning Of Variable Impedance Control For Object-Picking Tasks, Akshit Lunia

All Theses

The increasing deployment of robots in industries with varying tasks has accelerated the development of various control frameworks, enabling robots to replace humans in repetitive, exhaustive, and hazardous jobs. One critical aspect is the robots' interaction with their environment, particularly in unknown object-picking tasks, which involve intricate object weight estimations and calculations when lifting objects. In this study, a unique control framework is proposed to modulate the force exerted by a manipulator for lifting an unknown object, eliminating the need for feedback from a force/torque sensor. The framework utilizes a variable impedance controller to generate the required force, and an …

Robotic Gutter Cleaner, Zachary Nopper

Williams Honors College, Honors Research Projects

Gutters redirect rainwater away from nearly every roof and home in America and Europe but build up debris over time and require constant maintenance. Manual gutter cleaning is unpleasant, time-consuming, and dangerous, with 80,000 injuries/year attributed to people cleaning their gutters and overreaching from ladders in the U.S. alone. This difficult situation implies that consumers would be interested in a method to make this process safer and easier. In an age of increasing automation of tasks, especially those that might be dangerous to complete, a gutter cleaning robot is a solution that could alleviate several of these problems at once. …

Robotic Origami Worm, Carter Josef, Michael Freeman, Mohammad Hasan

College of Engineering Summer Undergraduate Research Program

Soft robotics can solve many unique engineering problems. The ancient art of origami has inspired design for a new breed of robots. In this research, a novel fold design was created which has high linear stiffness, high bending stiffness, and the ability to deform omnidirectionally in order to turn. The robot is operated using a DC motor to expand and contract and electromagnets to control friction. The robot moves very quickly compared with many other origami robots in the literature. Other interesting ways to control friction were explored including expansion mechanisms. An origami design was created and tested that expands …

A Multi-Aerial Vehicle Platform For Testing Collaborative Mobility Formation Controllers, Matthew Snellgrove

LSU Master's Theses

Multi-agent systems have potential applications in a multitude of fields due to their ability to perform complex tasks with a high degree of robustness. Decentralized systems are multi-agent systems where sensing, control, and communication responsibilities are distributed amongst the agents giving this scheme a particularly high potential for robustness, adaptability, and complexity; however, this comes with its own list of challenges. Formation control is a topic in multi-agent systems that aims to have the agents moving as a virtual rigid body through space. In the literature, there have been successful implementation of formation control algorithms on robot agents in both …

Implementation Of Static Rfid Landmarks In Slam For Planogram Compliance, Brennan L. Drake

Honors College Theses

Autonomous robotic systems are becoming increasingly prevalent in everyday life and exhibit robust solutions in a wide range of applications. They face many obstacles with the foremost of which being SLAM, or Simultaneous Localization and Mapping, that encompasses both creation of the map of an unknown environment and localization of the robot in said environment. In this experiment, researchers propose the use of RFID tags in a semi-dynamic commercial environment to provide concrete landmarks for localization and mapping in pursuit of increased locational certainty. With this obtained, the ultimate goal of the research is to construct a robotics platform for …

Cloudbots: Autonomous Atmospheric Explorers, Akash Binoj

Honors Scholar Theses

The CloudBot is an autonomous weather balloon that operates on the principle of variable buoyancy to ascend and descend in the atmosphere. This project aims to develop a device that will collect atmospheric measurements and communicate them mid-flight. The apparatus consists of a helium-filled balloon, the robotic payload, and an air cell. The fixed-volume helium balloon at the top provides an upwards buoyancy force, while the air cell at the bottom can hold a variable amount of pressure to adjust the weight of the CloudBot. By doing so, it is able to travel in storm conditions and collect valuable atmospheric …

Autonomous Material Refill For Swarm 3d Printing, William C. Jones

Mechanical Engineering Undergraduate Honors Theses

3D printing currently offers robust and cheap rapid prototyping solutions. While standard 3D printing remains at the periphery of mass production, the technology serves as a starting point for the development of swarm manufacturing. Since swarm manufacturing is predicated upon autonomy, swarm technology companies such as AMBOTS are seeking to minimize human involvement in the swarm’s functions. At present, the 3D printing swarm consists of the printers, a transporter which can take them between job sites, and the floor tiles which provide power and support the build surfaces. To add to this ecosystem, this project is focused on the design …

Top-Down & Bottom-Up Approaches To Robot Design, Dylan Michael Covell

Graduate Theses, Dissertations, and Problem Reports (ETD)

This thesis presents a study of different engineering design methodologies and demonstrates their effectiveness and limitations in actual robot designs. Some of these methods were blended together with focus on providing an easily interpreted project design flow while implementing more bottom-up, or feedback, elements into the design methodology. Typically design methods are learned through experience, and design taught in academia aims to shape and formalize previous experience. Usually, inexperienced engineers are taught approaches resembling the Verein Deutscher Ingenieure (VDI) 2221 process. This method presented by the Association of German Engineers in 2006 is regarded as the general system design process. …

Advanced Mechatronics, Hao Su

Open Educational Resources

Project-based course on the design of mechatronic devices to address needs identified by hospital-based clinicians and industry. Students work in teams to develop a mechatronic prototype. The lectures will cover the design of medical devices and robotics including sensors, actuators, and robots. The students will communicate with customers to understand design needs, then conduct study on prior art, intellectual property, due diligence, and idea conceptualization. Students will present ideas in class and to a broad audience from local industry. Students will also write a publication-quality final report, which they will be encouraged for publication submission.

Engineering Design I, Hao Su

Open Educational Resources

Introduction to robotics

Generic Project Plan For A Mobile Robotics System, Jay Anilkumar Joshi

Masters Theses & Specialist Projects

This thesis discussed the mobile land robots for the robotic competitions. The topics discussed in this thesis are robotic systems, mobile land robots, robot competitions, and example of robot designs. Question-answer sections are added to help understand the requirements to build the robot. Examples include three different teams who participated in different robotic competitions to provide a context for robotic competitions. The thesis was divided into the five chapters. The first and second chapters explained the different kind of robotics systems, and opportunities. The focus of the information was the mobile land robots, which was explained under the third chapter, …

System Integration Of C-Arm Robotic Prototype Using Motion Capture Guidance For Accurate Repositioning, Alireza Yazdanshenas

Mechanical Engineering Theses

One of the important surgical tools in spinal surgery is the C-Arm X-ray System. The C-Arm is a large “C” shaped and manually maneuvered arm that provides surgeons and X-ray technicians the ability to take quick quality X-rays during surgery. Because of its five degrees of freedom, the C-Arm can be manually maneuvered around the patient to provide many angles and perspectives, ensuring surgical success.

This system works fine for most surgical procedures but falls short when the C-Arm must be moved out of the way for complicated surgical procedures.

The aim of this thesis is to develop an accurate …

A Low-Cost Experimental Testbed For Multi-Agent System Coordination Control, Victor Fernandez-Kim

LSU Master's Theses

A multi-agent system can be defined as a coordinated network of mobile, physical agents that execute complex tasks beyond their individual capabilities. Observations of biological multi-agent systems in nature reveal that these ``super-organisms” accomplish large scale tasks by leveraging the inherent advantages of a coordinated group. With this in mind, such systems have the potential to positively impact a wide variety of engineering applications (e.g. surveillance, self-driving cars, and mobile sensor networks). The current state of research in the area of multi-agent systems is quickly evolving from the theoretical development of coordination control algorithms and their computer simulations to experimental …

Design Of A Scara Based Mobile 3d Printing Platform, Zachary Hyden

Mechanical Engineering Undergraduate Honors Theses

Currently 3D printers rely heavily on people to run them, there is no automatic way to start a new print after one has finished. On top of this 3D printers are limited in the area they can print on. Even though the additive manufacturing market is rapidly growing and is increasingly being used in product manufacturing there has yet to be a solution to this problem. This research proposes using mobile 3D printing robots to solve both of these issues. The proposed prototype utilizes a Selective Compliance Assembly Robot Arm (SCARA) based robot capable of cooperatively manufacturing parts. This allows …

Remotely Controlled Industrial Robotic Arm And Simulation Of Automated Thermal Furnace, Prince Mehandi Ratta

Dissertations, Master's Theses and Master's Reports

The right execution of controllers ensures the correct analysis of information, generating efficient results and better optimizing the system. In this report, two controllers were designed. Firstly, a remotely controlled robotic arm, since there are no such type commercially available controllers. Moreover, robotic platforms are costly, so students and researchers are often unable to learn the concepts of programming industrial robots. This project makes a non-destructive, remotely-controlled robotic arm to better teach students and researchers about programming and control of robotic arms. Secondly, simulation of an automated thermal furnace for ArcelorMittal on SIMULINK, which is used for the annealing process …

Poly Spotlight Control, Ryan P. O'Neill, C. Oleg Frandle, Anthony T. Lombardi

Mechanical Engineering

When this project began, The Cambria Center for the Arts Theater used a manually-operated spotlight. The sound created by the fans, along with the sheer size of the spotlight, required that it be housed in an attic room above the theater and shined through a closed window. This trapped a lot of heat in the room and involved some risk with climbing into and out of the attic room. This project sought to remedy those issues by mounting a pair of newer LED spotlights inside the theater. Doing this required a method for remotely controlling and actuating the angular position …

Safer Sweep Auger Operation Using Robotics, Nathan A. Wulf

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This thesis presents a remotely controlled robotic solution for those who must sometimes enter agriculturally confined spaces in attempts to assist with grain bin cleanout, particularly by manipulating the sweep auger. In 2015 alone, there were at least 47 documented incidents that occurred in agriculturally confined spaces, of which more than half were fatal. While there have been several advancements in the quality and effectiveness of sweep augers, there have been very few that offer the safety and adaptability of the robotic solution proposed. This robotic solution is a four-wheeled, skid-steering style robot with camera and lighting attachments that allow …

Simulation Of Scalability For Autonomous Mobile Microgrids, Nathan Beyers

Dissertations, Master's Theses and Master's Reports

Microgrids are small-scale, decentralized systems for generation, storage, and management of electricity to provide power within a local area. By establishing these microgrids using autonomous robots, they can be made safer and more easily reconfigurable. This thesis presents a plan and outlines the infrastructure needed for scaling up previous experimental work on such systems. This work brings together a variety of tools in the form of both software and hardware to set the stage for how further development can be completed. An architecture for physical testing has been built to validate the full potential of navigation and making electrical connections …

Adaptive Control For Autonomous Navigation Of Mobile Robots Considering Time Delay And Uncertainty, Stephen Kofi Armah

Dissertations

Autonomous control of mobile robots has attracted considerable attention of researchers in the areas of robotics and autonomous systems during the past decades. One of the goals in the field of mobile robotics is development of platforms that robustly operate in given, partially unknown, or unpredictable environments and offer desired services to humans. Autonomous mobile robots need to be equipped with effective, robust and/or adaptive, navigation control systems. In spite of enormous reported work on autonomous navigation control systems for mobile robots, achieving the goal above is still an open problem. Robustness and reliability of the controlled system can always …

Towards A Sustainable Modular Robot System For Planetary Exploration, S. G. M. Hossain

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This thesis investigates multiple perspectives of developing an unmanned robotic system suited for planetary terrains. In this case, the unmanned system consists of unit-modular robots. This type of robot has potential to be developed and maintained as a sustainable multi-robot system while located far from direct human intervention. Some characteristics that make this possible are: the cooperation, communication and connectivity among the robot modules, flexibility of individual robot modules, capability of self-healing in the case of a failed module and the ability to generate multiple gaits by means of reconfiguration. To demonstrate the effects of high flexibility of an individual …