Applied Mechanics Commons^™

Machine Learning Approach To Investigate Ev Battery Characteristics, Shayan Falahatdoost

Major Papers

The main factor influencing an electric vehicle’s range is its battery. Battery electric vehicles experience driving range reduction in low temperatures. This range reduction results from the heating demand for the cabin and recuperation limits by the braking system. Due to the lack of an internal combustion engine-style heat source, electric vehicles' heating system demands a significant amount of energy. This energy is supplied by the battery and results in driving range reduction. Moreover, Due to the battery's low temperature in cold weather, the charging process through recuperation is limited. This limitation of recuperation is caused by the low reaction …

Novel Locomotion Methods In Magnetic Actuation And Pipe Inspection, Adam Cox

Mechanical Engineering Research Theses and Dissertations

There is much room for improvement in tube network inspections of jet aircraft. Often, these inspections are incomplete and inconsistent. In this paper, we develop a Modular Robotic Inspection System (MoRIS) for jet aircraft tube networks and a corresponding kinematic model. MoRIS consists of a Base Station for user control and communication, and robotic Vertebrae for accessing and inspecting the network. The presented and tested design of MoRIS can travel up to 9 feet in a tube network. The Vertebrae can navigate in all orientations, including smooth vertical tubes. The design is optimized for nominal 1.5" outside diameter tubes. We …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Novelty Ice Cream Assembly Prototype, Mason Sylvester, Logan Williamson, Alvaro Martinez, Adin Gilman-Cohen

Mechanical Engineering

Cool Beans USA is a novelty ice cream startup company founded by Keith Zachow. In the winter of 2022, our team began working with Mr. Zachow to develop a machine to automate parts of the production process for his product. This product consists of two hemispherical ice-cream cone shell halves filled with soft serve ice cream and pressed together. The assembled pods are around the size and shape of a small walnut and are intended to be sold in stores as a frozen finger food. At the time of project inception, this product was in its early stages and was …

Gasifier Wall Wash Manifold, Ashley Sieu Che, Gintaras Julius Baipsys, Peyton Joseph Archibald, Michael Thomas Kieran

Mechanical Engineering

The objective of our Gasifier Wall Wash Manifold Project is to design three different manifolds that will uniformly distribute water on the inner diameter of a pressure vessel. Also, the distributed water should completely cover the circumference of the inner walls. From extensive research of current solutions as well as the conduction of technical analyses, we were able to produce three designs that would be able to meet our engineering specifications. Time constraints led to the fabrication of one manifold design along with a test rig. With a fully functional test rig, we saw positive results from our design verification …

Modeling, Control And Estimation Of Reconfigurable Cable Driven Parallel Robots, Adhiti Raman Thothathri

All Dissertations

The motivation for this thesis was to develop a cable-driven parallel robot (CDPR) as part of a two-part robotic device for concrete 3D printing. This research addresses specific research questions in this domain, chiefly, to present advantages offered by the addition of kinematic redundancies to CDPRs. Due to the natural actuation redundancy present in a fully constrained CDPR, the addition of internal mobility offers complex challenges in modeling and control that are not often encountered in literature.

This work presents a systematic analysis of modeling such kinematic redundancies through the application of reciprocal screw theory (RST) and Lie algebra while …

Multiscale Topology Optimization With A Strong Dependence On Complementary Energy, Dustin Dean Bielecki

All Dissertations

A discrete approach introduces a novel deep learning approach for generating fine resolution structures that preserve all the information from the topology optimization (TO). The proposed approach utilizes neural networks (NNs) that map the desired engineering properties to seed for determining optimized structure. This framework relies on utilizing parameters such as density and nodal deflections to predict optimized topologies. A three-stage NN framework is employed for the discrete approach to reduce computational runtime while maintaining physics constraints.

A continuous representation that uses complementary energy (CE) methods to solve a representative element's homogenized properties consists of an embedded structure that is …

Multiple Objective Function Optimization And Trade Space Analysis, Yifan Xu

All Theses

Optimization can assist in obtaining the best possible solution to a design problem by varying related variables under given constraints. It can be applied in many practical applications, including engineering, during the design process. The design time can be further reduced by the application of automated optimization methods. Since the required resource and desired benefit can be translated to a function of variables, optimization can be viewed as the process of finding the variable values to reach the function maxima or minima. A Multiple Objective Optimization (MOO) problem is when there is more than one desired function that needs to …

Use Of Precious Plastic Method Of Bricks For The Construction Of Tiny Homes, Haylie E. Tallon

Architectural Engineering

Precious Plastics, a Netherlands based company, created an open source project that can be used to create different objects from recycled plastics. The San Luis Obispo area has a large amount of recyclable plastic that is being treated as trash, adding to the pollution of the ocean and the air. This project is to determine the necessary steps to create plastic building blocks, using the Precious Plastic process, as a construction material for low-income, temporary housing. This report covers the process that was used to build two of the machines that will be used to create the bricks. This requires …

Tunable Filtration Of Particles During Dip-Coating, Connor Copeland

All Theses

When a solid substrate is withdrawn from a liquid bath a thin coating is deposited whose thickness is given by the Landau-Levich-Derjaguin (LLD) law. We perform an experimental study of dip coating of particle suspensions showing that particles of a given size can become entrained in the meniscus by the competition between viscous and surface tension forces. This is called capillary filtration and can be used as a tunable dynamic filter. For single particle suspensions, filtration can be in terms of either clumps or single particles, with the relevant entrainment points depending upon the rheology of the working fluid, either …

An Investigation Into The Velocity-Dependence Of The Coefficient Of Friction Between Concrete And Maraging Steel, Trace A. Duncan

Theses and Dissertations

This work investigates the velocity-dependent coefficient of friction between concrete and 300 Maraging steel over short displacements. A modified torsional Hopkinson bar is utilized for rotating thin-walled steel rings in contact with a concrete disk under static precompression. Rotational velocity is varied between tests to determine the velocity dependence of the friction coefficient. Normal force is varied between certain tests to determine the pressure dependence of the friction coefficient between the concrete and steel. Three different types of concrete are tested to deduce any composition effect on the friction coefficient. Dry and greased conditions’ impact on the friction coefficient are …

Creep Behavior Of A Ti-Based Multi-Principal Element Alloy, Benjamin Elbrecht

All Theses

Abstract

The understanding of microstructural damage mechanisms is the foundation of better understanding existing materials and future material development. There are significant challenges to measuring these damage mechanisms in-situ as continuous observation of the state of the microstructure is difficult or impossible for many experimental setups. This thesis presents a method for measuring grain boundary sliding (GBS) and local strain concentrations in-situ via a Heaviside function based algorithm. GBS is the shearing of two grains along their shared grain boundary and is a common damage mechanism in creep which presents as a discontinuity that can be measured with a Heaviside …

Foundations For Finite-State Modelling Of A Two-Dimensional Airfoil That Reverses Direction, Jake Michael Oscar Welsh

McKelvey School of Engineering Theses & Dissertations

Current 3-D finite-state wake models are incapable of simulating a maneuver in which the sign of the free-stream velocity changes direction and the rotor enters its own wake -- as might occur in the case of a helicopter which ascends and then descends. It is the purpose of this work to create a 2-D finite-state wake model which is capable of handling changes in free-stream direction as a precursor to development of a 3-D model that can do the same.

The 2-D finite-state model used for reentry modifications is an existing model created by Peters, Johnson, and Karunamoorthy. By the …

Tunable Passive Shock And Vibration Isolators For Rotational Isolation, Chase B. Lemaire

LSU Master's Theses

Shock and vibration isolation are a critical need in helmets, which are widely used to protect athletes, workers, soldiers, and astronauts. Passive vibration isolation systems are a good option when mass and volume should be minimized and when the experienced loadings can be predicted. However, it is frequently challenging to find materials and structures which exhibit the optimal vibration and impact isolation properties for an application. As a case study illustrating a novel design paradigm for rotational shock absorption, a family of optimal solutions for the physical properties of American football helmets is presented. Lumped parameter Simulink models simulate a …

Interactive Lego Girl Scout Arm, Christopher Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …

Barker Bird Animatronic Senior Project Report, Marcus Monroe, Nolan Clapp, Ishan Jandaur, Jonathan Ogden

Mechanical Engineering

This document describes how our F71 Senior Design Project team developed a 3D printed, electronic bird that mimics Disneyland’s first animatronic, the Barker Bird. An animatronic is a mechanical puppet that replicates real life movement with robotic parts. Disney’s Barker Bird is a well-known animatronic that replicates a talking macaw with multiple moving systems. The final prototype completed by our team serves as a teaching tool for CAPED (Cal Poly Amusement Park Engineers and Designers) club members that are interested in the field of animated robots.

Offshore Wind Turbine Gearbox, Michael Cooper, Ernesto Portillo, Kyle Hammer, Carson Bryan

Mechanical Engineering

New offshore wind turbine farms are currently in development on the East Coast and off California’s Central Coast. Preliminary design considerations from mechanical and civil engineers are needed to ensure constructability of these deep-water, floating-platform wind farms, which will then be connected to the power grid at the grid ties of Morro Bay and Diablo Canyon. The purpose of this project is to design an epicyclic gearbox fit to take in the torque loads from the slowly rotating rotor shaft and successfully output a significantly faster rotating motor shaft to allow more accessibility to generator options including ones with far …

Universal Tread For Power Wheelchairs, Daniel Ceja Gonzalez, Ryan Scarcella, Aaron Rocha, Brian Song

Mechanical Engineering

This project was centered around developing a fully independently driven powered wheelchair attachment that would allow users to traverse non-wheelchair accessible terrain. The initial goal was to create a full-scale model that would allow our user to use and test as a prototype to get over curbs and some light dirt off-roading. However, as the project progressed and limitations of time and money came up, this project was rescoped to a quarter-scale proof of concept model. The goal of this new project was to create a prototype that would carry a scaled-down load and traverse a scaled-down curb. This was …

Interactive Lego Girl Scout Arm, Chris Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …

Design Of A Proprioceptive Actuator Utilizing A Cycloidal Gearbox, Craig John Kimball

Master's Theses

Legged robotics creates the demand for high torque compact actuators able to develop high instantaneous torque. Proprioceptive actuator design theory is a design theory that removes the need for a torque feedback device and relies on the stiffness in the leg for absorbing the high Ground Impact Forces created by walking locomotion. It utilizes a high torque density motor paired with a gearbox with a high gear ratio for torque multiplication. Previously work has been done to design a proprioceptive actuator design that utilizes a planetary gearbox to create a modular low-cost actuator for legged robotics. The purpose of this …

Structural Sizing Of Post-Buckled Thermally Stressed Stiffened Panels, Walid Arsalane

Theses and Dissertations

Design of thermoelastic structures can be highly counterintuitive due to design-dependent loading and impact of geometric nonlinearity on the structural response. Thermal loading generates in-plane stresses in a restrained panel, but the presence of geometric nonlinearity creates an extension-bending coupling that results in considerable transverse displacement and variation in stiffness characteristics, and these affects are enhanced in post-bucking regimes. Herein a methodology for structural sizing of thermally stressed post-buckled stiffened panels is proposed and applied for optimization of the blade and hat stiffeners using a gradient-based optimizer. The stiffened panels are subjected to uniform thermal loading and optimized for minimum …

Joining Methods For Continuous Fiber Reinforced Thermoplastic Composites In Structural Applications, Andrew Moran

Electronic Theses and Dissertations

Continuous fiber reinforced thermoplastic (CFRTP) composites have been proposed as an alternative to metals in structural applications. CFRTP composites can be used to create structures that are lighter weight, have better resistance to environmental factors, and have the potential to be recycled. However, one of the main challenges to CFRTP composites is connections between structural members. The goal of this thesis is to investigate the feasibility of joining CFRTP composites to both similar and dissimilar materials through literature review, coupon testing, design of a structural joint, and a small scale laboratory prototype of the joint. To achieve this goal the …

Efficient Energy Harvesting With Applications In Vibration And Implantable Biosensors, Mohammad Atmeh

Mechanical Engineering Theses

The world has stepped into the fourth industrial revolution in many ways such as using the internet of things (IoT) in various applications, and removing the rechargeable power sources seeking for batteryless systems. Since energy is widely abundant around us and it is going to waste, numerous of recent studies have been conducted to propose sustainable solutions to harvest the free ambient power from the surrounding and convert it into electricity. Heat energy, kinetic energy, and radio waves are examples of these potentially harvestable energy sources. Mechanical vibrations represent one of the most plentiful forms of kinetic energy that can …

Model Based Force Estimation And Stiffness Control For Continuum Robots, Vincent A. Aloi

Doctoral Dissertations

Continuum Robots are bio-inspired structures that mimic the motion of snakes, elephant trunks, octopus tentacles, etc. With good design, these robots can be naturally compliant and miniaturizable, which makes Continuum Robots ideal for traversing narrow complex environments. Their flexible design, however, prevents us from using traditional methods for controlling and estimating loading on rigid link robots.

In the first thrust of this research, we provided a novel stiffness control law that alters the behavior of an end effector during contact. This controller is applicable to any continuum robot where a method for sensing or estimating tip forces and pose exists. …

Understanding Thermal Comfort Impact And Air Movement Around Open Stairs Through The Use Of Cfd Modeling, Ethan Davidson

Graduate Theses and Dissertations

The air exchange between two floors of a building has an impact on thermal comfort. The present research attempts to quantify this impact and identify the contributing factors disrupting the thermal comfort on and around stairs. Various heating and cooling scenarios were analyzed, using CFD modeling, in a simple two-story building separated by a single staircase. The research examines a single building layout with a fixed inlet and outlet configuration. In addition, the study investigated the short-term impact on thermal comfort. As a result, the duration of the simulations varies from two and half minutes to ten minutes, consistent with …

Examining The Different Snap-Through Characteristics Of Bistable Cfrp Composite Laminates, Vishrut Deshpande

All Theses

Bistable carbon fiber composites, whose bistability arises from having asymmetric fiber layouts in different layers, have shown immense potential for use in shape morphing and adaptive structure applications. While many studies in this field focus on these composite laminates’ external shapes at the two stable states, their snap-through behavior of shifting from one stable shape to the other remains a critical aspect to be investigated in complete detail. Moreover, symmetric loading conditions have been extensively studied based on the classical lamination theory, but the asymmetric loading conditions received far less attention. Therefore, this study examines an asymmetric, localized point load …

Eastman Guide Rail Project, Camryn J. Hurley, Jace Lyon, Isaiah Wallace, Cole Thomas, Erin Bennett

Chancellor’s Honors Program Projects

No abstract provided.

Autonomous Material Refill For Swarm 3d Printing, William C. Jones

Mechanical Engineering Undergraduate Honors Theses

3D printing currently offers robust and cheap rapid prototyping solutions. While standard 3D printing remains at the periphery of mass production, the technology serves as a starting point for the development of swarm manufacturing. Since swarm manufacturing is predicated upon autonomy, swarm technology companies such as AMBOTS are seeking to minimize human involvement in the swarm’s functions. At present, the 3D printing swarm consists of the printers, a transporter which can take them between job sites, and the floor tiles which provide power and support the build surfaces. To add to this ecosystem, this project is focused on the design …

Computational Study Of Internal Flow, Near Nozzle And External Spray Of A Gdi Injector Under Flash-Boiling Conditions, Chinmoy Krushna Mohapatra

Doctoral Dissertations

The early and late portions of transient fuel injection have proven to be a rich area
of research, especially since the end of injection can cause a disproportionate amount
of emissions in direct injection internal combustion engines. While simulating the
internal flow of fuel injectors, valve opening and closing events are the perennial
challenges. A typical adaptive-mesh CFD simulation is extremely computationally
expensive, as the small gap between the needle valve and the seat requires very
small cells to be resolved properly. Capturing complete closure usually involves a
topological change in the computational domain. Furthermore, Internal Combustion
Engines(ICE) operating with …

Synthesis, Fabrication, And Assembly Of Mesoscale Polymer Filaments, Dylan M. Barber

Doctoral Dissertations

Mesoscale materials, with feature sizes in the range of one hundred nanometers to tens of micrometers, are ubiquitous in Nature. In organisms, mesoscale building blocks connect the properties of underlying molecular and nanoscructures to those of macroscale, organism-scale materials through hierarchical assemblies of recurring structural motifs. The collective action of large numbers of mesoscale features can afford stunning features like the structural color of the morpho butterfly wing, calcium ion-mediated movement in muscle, and wood structures like xylem that can support enormous external compressive loads and negative internal pressure to transport nutrients throughout an organism. In synthetic systems, the design, …