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Full-Text Articles in Mechanical Engineering

Studies On Non-Transition Metal Substitution To Ab2 Metal Hydride Alloys For Battery Application, Shiuan Chang Jan 2023

Studies On Non-Transition Metal Substitution To Ab2 Metal Hydride Alloys For Battery Application, Shiuan Chang

Wayne State University Dissertations

Nowadays, multiphase transition metal-based AB2 metal hydride alloys and the rare-earth metal-based AB5 alloys (currently used in consumer NiMH batteries) are used as negative electrodes in NiMH batteries. It is of great interest to explore the possibility of significantly improving NiMH battery performance to compete with Li-ion batteries. In this area, the effect of dopant elements from Group-IA, -IIA, -IIIA non-transition metal family has not been thoroughly studied. In this study, lithium, magnesium, and boron (a metalloid considered metal in this study) were chosen as modifiers in the C14-phase predominant AB2 alloy by different dopant concentrations and synthesis methods, doping …

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Effect Of Size And Shape Parameters On Microstructure Of Additively Manufactured Inconel 718, Showmik Ahsan Jan 2023

Effect Of Size And Shape Parameters On Microstructure Of Additively Manufactured Inconel 718, Showmik Ahsan

Browse all Theses and Dissertations

Additive Manufacturing (AM) methods are promising in applications where complex part geometries, exotic materials and small lot sizes are required. Aerospace manufacturing stands to use AM methods extensively in the future, and frequently requires temperature- and corrosion-resistant alloy materials such as Inconel 718. However, the microstructural evolution of Inconel 718 during additive manufacturing is poorly understood and depends on part size and shape. We studied the microstructure of Inconel 718 parts manufactured by Laser Powder Bed Fusion in order to further elucidate these dependencies. Microstructural analysis, SEM imaging, EBSD scans and Microhardness testing were performed.

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The Effect Of Sample Placement In The Furnace During The Heat Treatment Process Of 7075-T6 Aluminum Alloy On Microstructure, Hardness, And Electrical Conductivity, Donanta Dhaneswara, Hardi Rindharto, Muhammad Syauqi Aqilafif Aug 2022

The Effect Of Sample Placement In The Furnace During The Heat Treatment Process Of 7075-T6 Aluminum Alloy On Microstructure, Hardness, And Electrical Conductivity, Donanta Dhaneswara, Hardi Rindharto, Muhammad Syauqi Aqilafif

Journal of Materials Exploration and Findings

This paper reports the effects of sample placement during the heat treatment on the microstructural morphology and mechanical properties of 7075 Al alloy such as hardness value and electrical conductivity. The material was in the formed of Al alloy sheets where samples were machined into a square with dimensions of 1.5 x 1.5 inch. The 7075-T0 Al alloy as samples were given heat treatment by precipitation hardening (aging) at temperature 120°C for 24 hours, so it becomes 7075-T6 Al alloy. Samples were subjected to some mechanical tests and the morphology of the resulting microstructures were characterized by optical microscopy. The …

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Strain And Strain Rate In Friction Extrusion, Xiao Li, Md Reza-E- Rabby, Anthony Guzman, Glenn Grant, Suveen Mathaudhu, Michah Hinton, Anthony P. Reynolds Aug 2022

Strain And Strain Rate In Friction Extrusion, Xiao Li, Md Reza-E- Rabby, Anthony Guzman, Glenn Grant, Suveen Mathaudhu, Michah Hinton, Anthony P. Reynolds

Faculty Publications

Friction extrusion is a metal forming process that generates large plastic strains and deformation-induced heating through friction between a rotating die and the material to be extruded. The final deformation state in friction extruded wire has been visualized in previous studies but the distribution and evolution of strain and strain rate inside the solid material have yet to be elucidated. This paper develops an approach that reveals the deformation during the process by visualizing the shape change of the pre-embedded markers in the remnant billet. For the first time, the distribution of steady-state strain and strain rate in friction extrusion …

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Surface Quality Of Fe, Ni And Cr Added Hyper-Eutectic Al-Si Automotive Alloys Under Up-Milling And Down-Milling Operation, Akib Abdullah Khan, Mashiur Rahman Shoummo, Mohammad Salim Kaiser Jul 2022

Surface Quality Of Fe, Ni And Cr Added Hyper-Eutectic Al-Si Automotive Alloys Under Up-Milling And Down-Milling Operation, Akib Abdullah Khan, Mashiur Rahman Shoummo, Mohammad Salim Kaiser

Journal of Mechanical Engineering Science and Technology (JMEST)

Effect of the elements Fe, Ni, and Cr on the surface quality under machining of hyper-eutectic aluminiumbased Al-Si automotive alloys has been carried out as the elements improve the properties of this alloy. Machining is done on a horizontal type milling machine using a high-speed steel slab milling cutter in dry condition. Only the cutting speed varies throughout the experiment, while the machining feed and depth of cut remain fixed. The experimental results show that the addition of these alloying elements increases the roughness and hardness specially due to formation of Fe-rich intermetallic ��-����5��������. However, the needle-like ��-����5�������� has been …

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Investigating The Effects Of Sic Abrasive Particles On Friction Element Welding, Gaurav Awate May 2022

Investigating The Effects Of Sic Abrasive Particles On Friction Element Welding, Gaurav Awate

All Theses

The growing demands on reducing the harmful emissions from automobiles have forced automakers to reduce the weight of the vehicle. The increasing demands on improving the fuel economy also has challenged automotive manufacturers to make the vehicle as lightweight as possible. However, the challenge is also to ensure that the vehicle meets safety standards. For the vehicle to meet these standards, it needs to be of adequate strength as well. Automotive manufacturers have adopted a strategy of using multi-material construction to achieve the target. But with multi-material construction comes the requirement of advanced joining techniques that are capable of joining …

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Microstructural Characteristics And Mechanical Properties Of Additively Manufactured Cu–10sn Alloys By Laser Powder Bed Fusion, Abhishek Mehta, Le Zhou, Holden Hyer, Thinh Huynh, Binghao Lu, Erica J. Drobner, Sun Hong Park, Yongho Sohn Mar 2022

Microstructural Characteristics And Mechanical Properties Of Additively Manufactured Cu–10sn Alloys By Laser Powder Bed Fusion, Abhishek Mehta, Le Zhou, Holden Hyer, Thinh Huynh, Binghao Lu, Erica J. Drobner, Sun Hong Park, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

Cu – 10 wt% Sn (Cu–10Sn) alloy specimens were additively manufactured by varying the laser powder bed fusion (LBPF) processing parameters, e.g., laser power (200–350 W) and laser scan speed (100–1400 mm/s) at a fixed hatch spacing (0.12 mm) and slice thickness (0.03 mm), to examine their effects on the density, melt pool structure, and microstructure. Microstructural characteristics of the most dense sample were examined using electron microscopy (SEM, TEM) and X-ray Diffraction. The grains in the top-most melt pool layer showed a fan-like structure, whereas all other areas showed small columnar structure aligned nearly parallel to the build direction …

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Evaluation Of Microstructural And Mechanical Behavior Of Ahss Cp780 Steel Welded By Gmaw-Pulsed And Gmaw-Pulsed-Brazing Processes, Alan Jadir Romero-Orozco, Jaime Taha-Tijerina, Rene De Luna-Alanis, Victor Hugo Lopez-Morelos, Maria Del Carmen Ramirez, Melchor Salazar-Martinez, Francisco Fernando Curiel-Lopez Mar 2022

Evaluation Of Microstructural And Mechanical Behavior Of Ahss Cp780 Steel Welded By Gmaw-Pulsed And Gmaw-Pulsed-Brazing Processes, Alan Jadir Romero-Orozco, Jaime Taha-Tijerina, Rene De Luna-Alanis, Victor Hugo Lopez-Morelos, Maria Del Carmen Ramirez, Melchor Salazar-Martinez, Francisco Fernando Curiel-Lopez

Manufacturing & Industrial Engineering Faculty Publications

Joints of complex phase 780 (CP-780) advanced high strength steel (AHSS) were carried out by using an ER-CuAl-A2 filler metal for the gas metal arc welding pulsed brazing (GMAW-P- brazing) process and the ER-80S-D2 for the GMAW-P process employing two levels of heat input. The phases in the weld bead and HAZ were analyzed, and the evaporation of zinc by means of scanning electron microscopy (SEM) was also monitored. The mechanical properties of the welded joints were evaluated by tension, microhardness and vertical impact tests. It was found that there was greater surface Zn evaporation in the joints welded with …

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Closed-Loop Control Of Meltpool Temperature In Directed Energy Deposition, Ziyad M. Smoqi, Ben Bevans, Aniruddha Gaikwad, James Craig, Alan Abul-Haj, Brent Roeder, Bill Macy, Jeffrey E. Shield, Prahalada K. Rao Mar 2022

Closed-Loop Control Of Meltpool Temperature In Directed Energy Deposition, Ziyad M. Smoqi, Ben Bevans, Aniruddha Gaikwad, James Craig, Alan Abul-Haj, Brent Roeder, Bill Macy, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this work is to mitigate flaw formation in powder and laser-based directed energy deposition (DED) additive manufacturing process through close-loop control of the meltpool temperature. In this work, the meltpool temperature was controlled by modulating the laser power based on feedback signals from a coaxial two-wavelength imaging pyrometer. The utility of closed-loop control in DED is demonstrated in the context of practically inspired trapezoid-shaped stainlesssteel parts (SS 316L). We demonstrate that parts built under closed-loop control have reduced variation in porosity and uniform microstructure compared to parts built under open-loop conditions. For example, post-process characterization showed that …

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Microstructural Development In Inconel 718 Nickel-Based Superalloy Additively Manufactured By Laser Powder Bed Fusion, Thinh Huynh, Abhishek Mehta, Kevin Graydon, Jeongmin Woo, Sharon Park, Holden Hyer, Le Zhou, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn Jan 2022

Microstructural Development In Inconel 718 Nickel-Based Superalloy Additively Manufactured By Laser Powder Bed Fusion, Thinh Huynh, Abhishek Mehta, Kevin Graydon, Jeongmin Woo, Sharon Park, Holden Hyer, Le Zhou, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

Excellent weldability and high temperature stability make Inconel 718 (IN718) one of the most popular alloys to be produced by additive manufacturing. In this study, we investigated the effects of laser powder bed fusion (LPBF) parameters on the microstructure and relative density of IN718. The samples were fabricated with independently varied laser power (125–350 W), laser scan speed (200–2200 mm/s), and laser scan rotation (0°–90°). Archimedes’ method, optical microscopy, and scanning electron microscopy were employed to assess the influence of LPBF parameters on the relative density and microstructure. Optimal processing windows were identified for a wide range of processing parameters, …

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Solute Concentration Effects On Microstructure And The Compressive Strength Of Ice-Templated Sintered Lithium Titanate, Rohan Parai, Ziyang Nie, Raina Hempley, Gary M. Koenig Jr., Dipankar Ghosh Jan 2022

Solute Concentration Effects On Microstructure And The Compressive Strength Of Ice-Templated Sintered Lithium Titanate, Rohan Parai, Ziyang Nie, Raina Hempley, Gary M. Koenig Jr., Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

This work investigated the role of sucrose and cationic dispersant (1‐hexadecyl)trimethylammonium bromide concentration on ice‐templated sintered lithium titanate microstructure and compressive strength, to enable a comprehensive understanding of composition selection and elucidate processing–microstructure–mechanical property relationships. Sucrose and dispersant concentrations were varied to change total solute concentration in suspensions and viscosity. Dispersant was more effective in reducing viscosity than sucrose; however, their combination had an even greater impact on reducing viscosity. Based on viscosity measurements, a total of 12 suspension compositions were developed, and materials were fabricated at two different freezing front velocity (FFV) regimes. Solute concentration greatly influenced ice‐templated microstructure …

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Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton Jan 2022

Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton

Browse all Theses and Dissertations

Refractory metal alloys in the tungsten molybdenum rhenium ternary system were additively manufactured using laser power bed fusion. Four ternary alloys with varying concentrations of tungsten, molybdenum, and rhenium were manufactured and manufactured again with an addition of 1 wt% hafnium carbide. Samples were heat treated to heal cracks, reduce porosity, and reduce inhomogeneity. Material microstructure was characterized before and after heat treatment using microscopy, energy dispersive x-ray spectroscopy, and electron backscatter diffraction mapping. Mechanical testing was conducted on both three-point bend specimens and compression specimens, resulting in maximum bending strengths of 677.86 MPa, and maximum compression 0.2% yield strengths …

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Integrating Temperature Dependence Into A Microstructure-Sensitive Fatigue Model For Titanium Alloys, Jared Michael Darius Jan 2022

Integrating Temperature Dependence Into A Microstructure-Sensitive Fatigue Model For Titanium Alloys, Jared Michael Darius

Masters Theses

This work seeks to integrate temperature dependence into a microstructure-sensitive fatigue model for titanium alloys produced by both extrusion and electron beam melting (EBM) additive manufacturing, revising and enhancing the MultiStage Fatigue (MSF) model as the foundational model framework. Traditional fatigue modeling has required design engineers to conservatively use a lower-bound estimate of fatigue life predictions given a statistically significant spread of experimental data that can span up to two or sometimes three orders of magnitude for a given test condition. This variation in fatigue data has since been accounted for with the advent of the MSF model, linking individual …

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Fatigue Damage Quantification And Life Estimation With Provision For Microstructure, Arash Pourbagheri Jirandehi Nov 2021

Fatigue Damage Quantification And Life Estimation With Provision For Microstructure, Arash Pourbagheri Jirandehi

LSU Doctoral Dissertations

This dissertation provides methodologies for the quantification of different forms of fatigue damage by considering the role of microstructure. The laws of thermodynamics in conjunction with Finite Element Method (FEM) are utilized to devise thermodynamically-base frameworks for the estimation of cyclic damage in polycrystalline metals. Accordingly, a microstructure-sensitive platform for fatigue life estimation is introduced. The proposed framework is assessed for 3D printed metallic alloys at room and elevated temperatures. Further, it is used to analyze the fatigue performance difference between additively manufactured Inconel 718 in three print orientations. This research is of fundamental vital interest because it ensures that …

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Investigation Of Different Hatch Strategies On High Entropy Alloy Fabrication By Selective Laser Melting, Joni Chandra Dhar Aug 2021

Investigation Of Different Hatch Strategies On High Entropy Alloy Fabrication By Selective Laser Melting, Joni Chandra Dhar

Theses and Dissertations

This study investigated the synthesis of CuCrFeNiTiAl high entropy alloy (HEA) from pure elements using selective laser melting (SLM). The objectives are to validate the feasibility of the HEA fabrication from elemental powder materials, and to examine the effect of various hatch strategies and energy densities on the microstructures and other materials properties. 3D samples of CuCrFeNiTiAl alloy were fabricated under different energy densities and with different scan vector lengths. The as-built samples were characterized by X-ray diffraction (XRD), and the microstructures were observed using scanning electron microscopy (SEM). The XRD results showed that face centered cubic, and body centered …

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The Effect Of Multi-Extrusion Process Of Polylactic Acid On Tensile Strength And Fracture Morphology Of Filament Product, Muhamad Syaifuddin, Heru Suryanto, Suprayitno Suprayitno Jul 2021

The Effect Of Multi-Extrusion Process Of Polylactic Acid On Tensile Strength And Fracture Morphology Of Filament Product, Muhamad Syaifuddin, Heru Suryanto, Suprayitno Suprayitno

Journal of Mechanical Engineering Science and Technology (JMEST)

Polylactic acid (PLA) is one of the most used materials in FDM 3D Printing. Large-scale consumption of PLA on an industrial scale could cause environmental and efficiency problems. Thus, PLA waste and industry waste need to be recycled to limit excessive waste. This study aimed to investigate the change in mechanical property, morphology, and structure of mechanically recycled PLA. Recycling was performed 12 times using the extrusion process with an extrusion temperature nozzle of 170°C. The SEM, structural analysis, and amorphous-crystalline analysis used XRD. The results showed a gradual decrease of tensile strength from each recycle with a total of …

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Investigation On Microstructure And Mechanical Properties Of Porous Structures Processed By Laser Powder Bed Fusion, Samarth Ramachandra May 2021

Investigation On Microstructure And Mechanical Properties Of Porous Structures Processed By Laser Powder Bed Fusion, Samarth Ramachandra

Mechanical and Aerospace Engineering Theses - Archive

Inconel 718 (i.e., IN718) is a prominent nickel-based, precipitation-hardening superalloy which exhibits exceptionally stable mechanical and corrosion resistant properties, even at temperature range of 650ºC to 700ºC, making it suitable for a wide range of applications such as aerospace, nuclear reactors, tooling, turbines, oil and gas applications. The high toughness and work hardening offered by this superalloy, however, greatly limits the choice of machinability. The presence of low levels of aluminum permits good weldability which further allows the use of laser-based additive manufacturing (AM) to efficiently fabricate IN718 parts without the limitations associated with conventional manufacturing methods. Thanks to AM …

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Investigation Of The Microstructural And Mechanical Properties Of Selectively Laser Melted In718 Overhangs Fabricated Without Support Structures, Manjunath Hanumantha May 2021

Investigation Of The Microstructural And Mechanical Properties Of Selectively Laser Melted In718 Overhangs Fabricated Without Support Structures, Manjunath Hanumantha

Mechanical and Aerospace Engineering Theses - Archive

Additive manufacturing is a new manufacturing technology that allows for extreme design freedom as well as the simultaneous production of many parts with high complexities. IN718 is a high-strength, corrosion-resistant super alloy of nickel and chromium. It is ideal for high-end applications such as rocket nozzles and turbines because it can handle exceptionally high pressure and heat. Because of its high stiffness qualities, conventional manufacturing of complex IN718 geometries is challenging. Various fabrication techniques have been developed, and this study focuses on selective laser melting (SLM) because of its potential to produce near-perfect parts at a low cost when working …

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Additive Manufacturing And Mechanical Properties Of The Dense And Crack Free Zr-Modified Aluminum Alloy 6061 Fabricated By The Laser-Powder Bed Fusion, Abhishek Mehta, Le Zhou, Thinh Huynh, Sharon Park, Holden Hyer, Shutao Song, Yunali Bai, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn May 2021

Additive Manufacturing And Mechanical Properties Of The Dense And Crack Free Zr-Modified Aluminum Alloy 6061 Fabricated By The Laser-Powder Bed Fusion, Abhishek Mehta, Le Zhou, Thinh Huynh, Sharon Park, Holden Hyer, Shutao Song, Yunali Bai, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

For additive manufacturing such as laser powder bed fusion (LPBF), commercial aluminum alloy (AA) 6061 is typically considered unsuitable due to formation of solidification cracking and/or excessive porosity. In this study, to improve buildability/printability of AA6061, 1 wt% of Zr was alloyed to produce Zr-modified AA6061 by LPBF. Powders of unmodified and Zr-modified AA6061 were produced by gas atomization, and utilized as a feed-stock for the LPBF to fabricate specimens for microstructural examination and mechanical testing. The as-built unmodified AA6061 exhibited poor printability due to formation of cracks and porosity in the microstructure regardless of LPBF parameters. However, the Zr-modified …

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Part-Scale Thermal Simulation Of Laser Powder Bed Fusion Using Graph Theory: Effect Of Thermal History On Porosity, Microstructure Evolution, And Recoater Crash, Reza Yavari, Ziyad Smoqi, Alex Riensche, Ben Bevans, Humaun Kobir, Heimdall Mendoza, Hyeyun Song, Kevin Cole, Prahalada Rao Mar 2021

Part-Scale Thermal Simulation Of Laser Powder Bed Fusion Using Graph Theory: Effect Of Thermal History On Porosity, Microstructure Evolution, And Recoater Crash, Reza Yavari, Ziyad Smoqi, Alex Riensche, Ben Bevans, Humaun Kobir, Heimdall Mendoza, Hyeyun Song, Kevin Cole, Prahalada Rao

Department of Mechanical and Materials Engineering: Faculty Publications

Flaw formation in laser powder bed fusion (LPBF) is influenced by the spatiotemporal temperature distribution – thermal history – of the part during the process. Therefore, to prevent flaw formation there is a need for fast and accurate models that can predict the thermal history as a function of the part shape and processing parameters. In previous work, a thermal modeling approach based on graph theory was used to predict the thermal history in LPBF parts in less-than 20% of the time required by finite element-based models with error within 10% of experimental measurements. The present work transitions toward the …

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Process-Structure Relationship In The Directed Energy Deposition Of Cobalt-Chromium Alloy (Stellite 21) Coatings, Ziyad M. Smoqi, Joshua Toddy, Harold (Scott) Halliday, Jeffrey E. Shield, Prahalada K. Rao Jan 2021

Process-Structure Relationship In The Directed Energy Deposition Of Cobalt-Chromium Alloy (Stellite 21) Coatings, Ziyad M. Smoqi, Joshua Toddy, Harold (Scott) Halliday, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

In this work, we accomplished the crack-free directed energy deposition (DED) of a multi-layer Cobalt- Chromium alloy coating (Stellite 21) on Inconel 718 substrate. Stellite alloys are used as coating materials given their resistance to wear, corrosion, and high temperature. The main challenge in DED of Stellite coatings is the proclivity for crack formation during printing. The objective of this work is to characterize the effect of the input energy density and localized laser-based preheating on the characteristics of the deposited coating, namely, crack formation, microstructural evolution, dilution of the coating composition due to diffusion of iron and nickel from …

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Direct Selective Laser Synthesis Of Cucrfenitial High Entropy Alloy From Elemental Powders Through Selective Laser Melting, Joni Dhar, Lazaro Lopez, Shanshan Zhang, Ben Xu, Mohammed Jasim Uddin, Jianzhi Li Jan 2021

Direct Selective Laser Synthesis Of Cucrfenitial High Entropy Alloy From Elemental Powders Through Selective Laser Melting, Joni Dhar, Lazaro Lopez, Shanshan Zhang, Ben Xu, Mohammed Jasim Uddin, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

This study investigated the synthesis of CuCrFeNiTiAl high entropy alloy (HEA) from pure elements using selective laser melting (SLM). The objectives are to validate the feasibility of the HEA fabrication from elemental powder materials, and to examine the effect of various process conditions in SLM, such as laser power, point distance and laser exposure time, on the microstructures formed. The as-built samples under high, medium and low energy densities were characterized by X-ray diffraction (XRD), and the microstructures were observed using scanning electron microscopy (SEM). The XRD results showed that five major crystal structure phases (hexagonal, monoclinic, orthorhombic, body-centered cubic …

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Experimental Characterization And Crystal Plasticity Modeling Of Mechanical Properties And Microstructure Evolution Of Additively Manufactured Inconel 718 Superalloy, Saeede Ghorbanpour Jan 2021

Experimental Characterization And Crystal Plasticity Modeling Of Mechanical Properties And Microstructure Evolution Of Additively Manufactured Inconel 718 Superalloy, Saeede Ghorbanpour

Doctoral Dissertations

In this thesis, the mechanical behavior of the additively manufactured (AM) IN718 nickel-based superalloy and their correlations with the evolution of microstructure are studied comprehensively. The effects of manufacturing parameters, build orientations, and post processing procedures, i.e. standard heat treatment and hot isostatic pressing (HIP), on various mechanical properties including monotonic compression and tension strength, low cyclic fatigue performance, high cyclic fatigue behaviour, and fatigue crack growth behavior are investigated. Due to the high temperature applications of the IN718 alloy, elevated temperature properties are examined as well. Electron Backscattered Diffraction (EBSD) technique is employed to measure the initial and deformed …

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Microstructural Evolution And Mechanical Properties Of Ultra-Fine Grained Tubular Components Processed By Severe Plastic Deformation, Mesbah Mohsen Aug 2020

Microstructural Evolution And Mechanical Properties Of Ultra-Fine Grained Tubular Components Processed By Severe Plastic Deformation, Mesbah Mohsen

Student Works (2020-2029)

The lightweight alloys have been widely used in various engineering applications such as automotive, aerospace, construction, and biomedical industries due to their low densities, high ductility, formability, and facile machining. However, the emerging trend for materials with high mechanical strength and plasticity hampers the widespread application of these alloys. Over the last two decades, severe plastic deformation (SPD) has been introduced as a promising approach for enhancement of the mechanical performance of the lightweight alloys through microstructural manipulations and grain refinement. However, the SPD techniques have been extensively utilized for the fabrication of non-tubular geometries and the studies on the …

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Understanding The Laser Powder Bed Fusion Of Alsi10mg Alloy, Holden Hyer, Le Zhou, Sharon Park, Guilherme Gottsfritz, George Benson, Bjorn Tolentino, Brandon Mcwilliams, Kyu Cho, Yongho Sohn Aug 2020

Understanding The Laser Powder Bed Fusion Of Alsi10mg Alloy, Holden Hyer, Le Zhou, Sharon Park, Guilherme Gottsfritz, George Benson, Bjorn Tolentino, Brandon Mcwilliams, Kyu Cho, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

We examine the microstructural characteristics of LPBF AlSi10Mg produced by using a wide range of LPBF processing parameters with independently varied laser power, hatch spacing, scan speed, slice thickness, and the normalized energy density. The lower energy density produced lack of fusion flaws from residual interparticle spacing, while the higher energy density produced spherical pores from trapped gas. The highest density (> 99%) samples were produced by using an energy density of 32 to 54 J/mm3. Within this energy density range, use of smaller slice thicknesses increased the processing window that would produce dense AlSi10Mg samples. A cellular …

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Physical Behavior Of Thermally Affected Bronze And Brass, Samiul Kaiser, Mohammad Salim Kaiser Jul 2020

Physical Behavior Of Thermally Affected Bronze And Brass, Samiul Kaiser, Mohammad Salim Kaiser

Journal of Mechanical Engineering Science and Technology (JMEST)

The physical behavior of thermally affected cast copper, aluminum bronze and brass has been studied by subjecting to heating isochronally for one hour at a range of 600°C. It shows that solid-solution hardening takes place into the Al added bronze and Zn added brass metal. Due to heating Al forms hard and brittle intermetallic of copper aluminates into the bronze metal which responses some age-hardening effects. The electrical conductivity of the metals increases initially through heat treatment due to stress relieving and finally decreases due to formation of intermetallic precipitates. The color of the heated samples are also studied through …

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Effects Of Zirconia Doping On Additively Manufactured Alumina Ceramics By Laser Direct Deposition, John M. Pappas, Aditya R. Thakur, Xiangyang Dong Jul 2020

Effects Of Zirconia Doping On Additively Manufactured Alumina Ceramics By Laser Direct Deposition, John M. Pappas, Aditya R. Thakur, Xiangyang Dong

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The ability to additively manufacture functional alumina ceramics has the potential to lower manufacturing costs and development time for complex components. In this study, the doping effects of zirconia on laser direct deposited alumina ceramics were investigated. The microstructure of the printed samples was analyzed in terms of grain size and composition distribution. The addition of zirconia was found to accumulate along alumina grain boundaries and resulted in significant grain refinement. The zirconia doping largely reduced crack formation during processing compared to that of pure alumina samples. In the case of 10 wt% zirconia, cracking during deposition was nearly completely …

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Materials-Processing Relationships For Metal Fused Filament Fabrication Of Ti-6al-4v Alloy., Paramjot Singh May 2020

Materials-Processing Relationships For Metal Fused Filament Fabrication Of Ti-6al-4v Alloy., Paramjot Singh

Electronic Theses and Dissertations

Additive manufacturing (AM) is at the mainstream to cater the needs for rapid tooling and small-scale part production. The metal AM of complex geometries is widely accepted and promoted in the industry. While several metal AM technologies exist and are matured to a level where expectation in terms of design and properties are possible to realize. But the metal AM suffers from the heavy expense to acquire equipment, isotropic property challenges, and potential hazards to work with loose reactive metal powder. With this motivation, the dissertation aims to develop the fundamental aspects to print metal parts with bound Ti-6Al-4V powder …

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Microstructure And Mechanical Behavior Of Metastable Beta Type Titanium Alloys, Chirag Dhirajlal Rabadia Jan 2020

Microstructure And Mechanical Behavior Of Metastable Beta Type Titanium Alloys, Chirag Dhirajlal Rabadia

Theses: Doctorates and Masters

Current biomaterials such as stainless steel, Co-Cr alloys, commercially pure titanium and Ti-6Al- 4V either possess poor mechanical compatibility and/or produce toxic effects in the human body after several years of usage. Consequently, there is an enormous demand for long-lasting biomaterials which provide a better combination of mechanical, corrosion and biological properties. In addition to this, alloys used in high-strength applications possess either high-strength or large plasticity. However, a high-strength alloy should possess a better blend of both strength and plasticity when used in high-strength applications. Metastable β-titanium alloys are the best suited alloys for biomedical and high-strength applications because …

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Fabrication And Characterization Of Alₓcrcufeni₂ High-Entropy Alloys Coatings By Laser Metal Deposition, Wenyuan Cui, Xinchang Zhang, Lan Li, Yitao Chen, Tan Pan, Frank W. Liou Aug 2019

Fabrication And Characterization Of Alₓcrcufeni₂ High-Entropy Alloys Coatings By Laser Metal Deposition, Wenyuan Cui, Xinchang Zhang, Lan Li, Yitao Chen, Tan Pan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

High-entropy alloys (HEAs) are becoming new hot spots in the metallic materials community, which are defined to contain equiatomic or close-to-equiatomic compositions. HEAs can possess many interesting mechanical properties, and in particular, they have the great potential to be used as coating materials requiring high hardness and wear resistance. In this study, the feasibility of fabrication AlₓCrCuFeNi₂ (x=0,0.75) HEAs was investigated via laser metal deposition from elemental powders. The microstructure, phase structure, and hardness were studied by an optical microscope, scanning electron microscopy with energy dispersive spectroscopy (SEM/EDS), electron backscatter diffraction (EBSD) and Vickers hardness tester. The bonding between the …

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