Mechanical Engineering Commons^™

Heteromorphic To Homeomorphic Shape Match Conversion Toward Fully Automated Mesh Morphing To Match Manufactured Geometry, Robert Ivan Yorgason

Theses and Dissertations

The modern engineering design process includes computer software packages that require approximations to be made when representing geometries. These approximations lead to inherent discrepancies between the design geometry of a part or assembly and the corresponding manufactured geometry. Further approximations are made during the analysis portion of the design process. Manufacturing defects can also occur, which increase the discrepancies between the design and manufactured geometry. These approximations combined with manufacturing defects lead to discrepancies which, for high precision parts, such as jet engine compressor blades, can affect the modal analysis results. In order to account for the manufacturing defects during …

Wire + Arc Additive Manufacturing, Micheal Santangelo

GS4 Student Scholars Symposium

Additive manufacturing is a rapidly developing technology which promises to drastically reduce the cost and waste associated with manufacturing parts. However, current systems of additive manufacturing used for creating metal parts which are suitable for use in the aerospace, automotive, and defense industries are complex, expensive, and not robust enough to produce a wide range of part features and geometries. A relatively new method, called wire arc additive manufacturing(WAAM) is a low cost option that can create parts which have a near-net shape, and only require a small amount of post processing before they are ready for use. This system, …

The Relationship Of Corporate Financial Performance And Innovation Among Manufacturing Industries, Charlaine T. Chong, Samantha R. Chua, Ma. Catrina S. Dy, Antonio Miguel E. Villavicencio

Angelo King Institute for Economic and Business Studies (AKI)

Innovation is becoming a critical determinant of the survival and advancement of firms. Despite this realization, there is a dearth of literature that tackles the subject matter and its specific role in corporate settings remains vague. Using corporate data on East and Southeast Asian manufacturing firms from 2008 to 2013, this study aims to identify the impact of corporate financial performance on research and development (R&D) expenditure as a measure of innovation. On the whole, the researchers utilized random effects (REM) and fixed effects (FEM) models to establish the relationship between R&D and corporate performance. The researchers, then, identified the …

Manufacturing And Characterization Of Energetic Materials, Carlos Alberto Catzin

Open Access Theses & Dissertations

Few products take several years of research effort to be synthesize yet disintegrate in scarcely millionths of a second when used. Despite their short lifespan energetic materials, particularly high explosives, are in demand as never before by the Aerospace, Defense, Energy, Gas, Mining, and Oil Industry for their unique properties. One class of high explosives known as polymer bonded explosives (PBXs) are popularly used in a wide variety of applications ranging from solid rocket propellants to the main explosive charge in conventional ammunitions. A key characteristic behind the popularity of PBXs in comparison to other high explosives is their handling …

Feasibility Study Of Custom Manufacturing Of Ionic Polymer-Metal Composite Sensors, Shelby E. Nelson

UNLV Theses, Dissertations, Professional Papers, and Capstones

The ability to create an ion exchange membrane with any shape or thickness through custom manufacturing techniques is highly desirable in ionic polymer-metal composite (IPMC) research. This is caused by the poor selection and limited availability of certain thicknesses of commercial ion exchange membranes. The objective of this study is to determine the feasibility of manufacturing custom ion exchange membranes for IPMC sensors. The manufacturing methods used in this study are extrusion, injection molding, and hot pressing. A commercial membrane from Golden Energy Fuel Cells (GEFC) is used as a comparison. After the membranes are fabricated, certain properties of the …

Transcatheter Heart Valve Subassembly Device, Adam Aslam, Matthew Bezkrovny, Daniel Degree

Mechanical Engineering

No abstract provided.

Design And Manufacturing Of A Mecanum Wheel For The Magnetic Climbing Robot, Shruti Deepak Kamdar

Doctoral Dissertations and Master's Theses

An AndyMark Mecanum Wheel has been re-designed for better performance and utilization by Helical Robotics. Mecanum Wheel is a complex "Omni-Directional" wheel that currently contains several drawbacks. The drawbacks include design, usage of hobby grade material, bumps in rollers, etc. A comprehensive design of the Mecanum wheel is being presented using Computer Aid Software, CAD and analysis tools, such as Finite Element Analysis, FEA. The different concepts were hand sketched using various parameters and then implemented in a CAD software-- CATIA. The Mecanum Wheel's feasibility was thoroughly studied through ANSYS software. Load analysis was performed using various materials and several …

Effect Of Manufacturing Processes On The Loss Factor And Other Mechanical Properties Of Kenaf Fiber-Reinforced Composites, Brian P. Spackman

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The characteristics essential for manufacturing parts and products are not well known for natural fiber-reinforced composite materials. Natural fibers display properties similar to glass fibers, and present a more environmentally friendly option for manufacturing composite materials. This research investigates various parameters in the manufacture of kenaf fiber-reinforced composites including cure time, density, matrix hardener ratio, surface treatment, and fiber length and examines the effect they have on mechanical properties of the composite material. Several samples were created and subjected to a vibrational test. Using known relationships, mechanical properties were extracted from the test results. Samples were found to exhibit repeatable …

Wasco Environmental Chamber System Manifold, Steve Mark Yatco

Industrial and Manufacturing Engineering

This report details the process of designing and producing a manifold that connects ultra-high purity (UHP) pressure and vacuum switches to an air supply so that the parts may be tested in an environmental chamber. Using the DMAIC (define, measure, analyze, improve, and control) methodology of problem solving, progress on the project includes thorough research about the problem, preliminary design solutions, iterative prototyping, and testing specific functionalities. Manufacturing engineering topics of tooling, fixturing, metrology, quality, and machining with manual and computer numerical control (CNC) varieties of both mills and lathes are applied during the course of the project. The report …

Parameter Determination And Experimental Validation Of A Wire Feed Additive Manufacturing Model, Kannan Suresh Kumar

Masters Theses

“Laser metal deposition is an additive manufacturing method with great scope and robustness. The wire fed additive manufacturing method has great opportunities in space applications and other zero gravity manufacturing processes. Process parameters play an important role in controlling the complex phenomenon and obtaining an ideal manufactured part. These parameters can be efficiently determined using simulation tools which are highly essential in visualizing real world experiments, therefore saving time and experimental costs. The objective of this study is to develop a transient 3D model of laser aided wire feed metal deposition which realizes the heat transfer and fluid flow behavior …

Size Effects In Human Visual Inspection For Micro/Meso Scale Parts, Sri Harsha Kavuri

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Visual inspection has been a major method of quality control in conventional manufacturing processes for the last fifty years. Utilizing trained human inspectors to perform this visual inspection has been the most effective means of maintaining quality control. Extensive research has been performed to understand the factors that influence the human inspection process.

In the recent years, there has been a significant emphasis on manufacturing at the smaller end of the size-spectrum such as Micro and Meso scale manufacturing. Quality control at becomes a challenging task due to the extremely small sizes. Several automated visual inspection techniques have been proposed …

Design Of A Small Scale Roll To Roll Device, Amon A. Pereira, Edward White, Rebecca Krone Kramer

The Summer Undergraduate Research Fellowship (SURF) Symposium

In the soft robotics field, hyperelastic polymer films are used in conjunction with eutectic gallium indium to create flexible strain gages. However, rapid large scale manufacturing methods of such sensors have yet to be developed.

Developing new manufacturing methods will allow for researchers to build and test new soft sensor concepts faster but also pave the way for future mass-production of these sensors for consumer or industrial consumption.

One of those methods would be a Roll to Roll System (R2R) similar to those used to in the publication industry. In this context, Polyethylene terephthalate (PET) film rolls will be used …

A Novel Microgrid Demand-Side Management System For Manufacturing Facilities, Terance Jerome Harper

Open Access Theses

Thirty-one percent of annual energy consumption in the United States occurs within the industrial sector, where manufacturing processes account for the largest amount of energy consumption and carbon emissions. For this reason, energy efficiency in manufacturing facilities is increasingly important for reducing operating costs and improving profits. Using microgrids to generate local sustainable power should reduce energy consumption from the main utility grid along with energy costs and carbon emissions. Also, microgrids have the potential to serve as reliable energy generators in international locations where the utility grid is often unstable.

For this research, a manufacturing process that had approximately …

Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop

Mechanical Engineering

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem. A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results …

Modification Of A Draw Bar Type Arena Harrow To Three Point Mounted Type Harrow, Clayton Alan Brown

BioResource and Agricultural Engineering

This senior project will be the design, and construction of a three point hitch to be attached to a draw bar type spike tooth harrow. Currently used by the Cal Poly Rodeo Team to cultivate their arena before performances, and practices.

The attachment will allow the harrow to be pulled in both directions to create different types of soil affects.

Also the fabrications has a minimal budget so the majority of the materials will be scrap material already in position of the rodeo team or donated to the project.

Design Of A Custom Software Application To Monitor And Communicate Cnc Machining Process Information To Aid In Chatter Identification, Valerie Pezzullo

All Theses

In any manufacturing environment, it is important to be able to monitor the Computer Numerical Control (CNC) machining process so that high quality parts can be produced in the least amount of time in order to be profitable. This involves acquiring the proper parameters needed from the machine's controller, which can prove to be difficult with proprietary machine tools that tend to limit access to the internal data collected by the controller. This closed approach to controller design also means that many technological advances that have recently become prevalent in society are not being adopted in the manufacturing industry, preventing …

Process Capability In A Computer Integrated Manufacturing Cell, Andrew Austin

Masters Theses & Specialist Projects

With the rise of automation in traditional manufacturing processes, more companies are beginning to integrate computer integrated manufacturing (CIM) cells on their production floors. Through CIM cell integration, companies have the ability to reduce process time and increase production. One of the problems created with CIM cell automation is caused by the dependency the sequential steps have on one another. Dependency created by the previous step increases the probability that a process error could occur due to previous variation. One way to eliminate this dependency is through the use of an in-process measuring device such as a Renishaw spindle probe …

Fundamentals Of Machine Design And Manufacturing: Design Of A Compliant Winding Machine, Gazal Kaur Nagi

Doctoral Dissertations and Master's Theses

A Sparton Electronics Compliant Winding Machine has been redesigned for improved performance. Thorough study of the existing machine identified issues such as the inconsistent diameter and pitch of the compliant wind, outdated equipment, as well as safety and ergonomic issues. A comprehensive methodology for the design of the new machine is presented through using CAD systems and advanced analysis tools, such as Finite Element Analysis, and HEEDS. Resulting, the machine is successfully re-designed to fully control the diameter and the pitch of the product via servo motors and a control panel. The safety and ergonomic issues are effectively resolved by …

The Analysis And Manufacturing Of The Personal Vacuum Assisted Climber Ii, Rhet B. Astle

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The Personal Vacuum Assisted Climber or PVAC for short (as shown in Fig 2) is a new means for climbing walls. Unlike ordinary climbing methods used today, the PVAC scales walls via suction. This suction is produced by three spinning impellers within each vacuum motor, which removes air from a sealed area. A climber pulls down on a vacuum pressure release mechanism to release the vacuum. Foot stirrups are used by the climber to climb to the next higher step. This allows the strength of the climber's legs to lift his/her body reducing arm fatigue, allowing rapid ascension of any …

Hand Prosthesis, Tru Nguyen, Aaron Delano, Kyle M. Green, Jorge Maderal, Cody Poland

Thinking Matters Symposium Archive

This project deals with engineering students’ prosthetic hand design, submitted to the University of Southern Maine’s engineering department. The primary goal of the prosthetic hand design is to allow an impaired individual to grasp and hold everyday objects ranging from a toothbrush to a jug of milk. The project consists of three teams each designing their respective portion of the prosthetic device. The teams will deal with three specific design areas; computer aided design of the mechanism, electronic integration, and manufacturing implementation. The design team turns notebook doodles into virtual models in SolidWorks. The electronics team will control a battery …

Comparison Of Manufacturing Techniques For Composites Subjected To High Speed Impact, Kenneth Gollins

Dissertations and Theses

No abstract provided.

A Novel Microgrid Demand-Side Management System For Manufacturing Facilities, Terance J. Harper, William J. Hutzel, James C. Foreman, Aaron L. Adams, Athula Kulatunga

Purdue Polytechnic Masters Theses

Thirty-one percent of annual energy consumption in the United States occurs within the industrial sector, where manufacturing processes account for the largest amount of energy consumption and carbon emissions. For this reason, energy efficiency in manufacturing facilities is increasingly important for reducing operating costs and improving profits. Using microgrids to generate local sustainable power should reduce energy consumption from the main utility grid along with energy costs and carbon emissions. Also, microgrids have the potential to serve as reliable energy generators in international locations where the utility grid is often unstable.

For this research, a manufacturing process that had approximately …

Performance Evaluation Of Polyurethane Composites Using Vacuum Infusion Process, Mohaned M. Mohamed

Doctoral Dissertations

"Glass fiber-reinforced polymer composites have promising applications in infrastructures due to their low cost, high specific stiffness/strength, and corrosion resistance. The pultrusion process is often used to manufacture glass fiber-reinforced polyurethane (PU) composite. The objective of this study is to use thermoset PU resin to manufacture high quality composites for infrastructure applications using vacuum assisted resin transfer molding (VARTM) process. Using VARTM to fabricate PU resins presents unique challenges. Several modifications however have helped with overcoming these problems. In part I of the research, the mechanical performance of two different PU resin not only evaluated but also compared to one …

The Collapsible Trailer: Design And Manufacture, Robert Hobson

Biomedical Engineering

No abstract provided.

S&G Metal Fab Battery Tray, Matthew Nartatez

Industrial and Manufacturing Engineering

This report was written for the design of a battery tray and manufacturing process for S&G Metal Fab. The manufacturing steps of how to process the sheet metal to create the product are defined and documented in this report. This project began with constraints given by S&G and were all accomplished using coursework knowledge obtained as a manufacturing engineer student at Cal Poly San Luis Obispo. This report mainly covers parameters regarding the cutting, bending and, deforming of sheet metal to acquire the desired shapes and sizes. It also analyzes the costs that are associated with these processes and material. …

The Design, Testing, And Manufacturing Of A Pin Fin Extrusion Heat Sink, Arash Michael Mira

Industrial and Manufacturing Engineering

My senior project focuses on the design, testing, and manufacturing of pin fin extrusion heat sinks that are you used to cool simple electronic applications across a multitude of markets. Without the modern day heat sink, electronics that we have become familiar with throughout our everyday lives will cease to exist. I will design these heat sinks using Solid Works 3D CAD. I will then test the heat sinks using ICEPAK CFD software, where I will model the heat sink against a 5 watt application, inside of a cabinet that models the chassis of a computer. After receiving these results, …

Development Of A New Temporary Fastener For Aerospace Automation, Xiangwen Zhang

Masters Theses

"Temporary fasteners are required in aircraft assembly, especially in the assembly of wings, fuselage, and aircraft skin's substructure prior to drilling holes for permanent fasteners by automated drilling machines. The objective was to develop a temporary fastener that can be installed, clamped, loosened, and removed from one side with a short head length. Published papers, web pages and patents relating to temporary fasteners were reviewed. Then by considering the ability to meet the operation requirements and concerns, a temporary fastener was designed with the following advantages:

• a simple structure that can be easily fabricated
• a short head length to save …

Feasibility Analysis For Electrically-Powered Hoverboard, Cameron Chan, Jason Cortez, Jay Lopez

Aerospace Engineering

Composite materials are engineered by combining two or more constituent materials with significantly different physical or chemical properties in such a way that the constituents are still distinguishable, and not fully blended. Due to today’s high rising prices of gasoline and aviation fuel costs, many manufacturers have turned to the use of lightweight composites in their designs due to the advantages of the composite material, which include outstanding strength, excellent durability, high heat resistance, and significant weight reduction that the composite material properties hold. The purpose of this project is to design and construct a composite structure for an electrically-powered …

Factors Impacting Technology Transfer: The Maquiladora Industry In Yucatan, Mexico, Ana Maria Canto, Carlos Blanco, Pilar Pazos

Engineering Management & Systems Engineering Faculty Publications

Technology transfer and knowledge transfer are the building blocks for innovation, efficiency and increased competitiveness. The topic of technology transfer in the context of multinational companies has been the focus of technology management researchers for well over two decades. Developing countries housing twin plans have been exposed to technology transfer from very diverse countries with different approaches to the technology transfer process and different levels of success. This cultural and national diversity adds an additional level of complexity to the technology transfer domain that has been largely unexplored. This paper will explore critical factors that had an impact in successful …

Extending Origami Technique To Fold Forming Of Sheet Metal Products, Ala Qattawi

All Dissertations

This dissertation presents a scientific based approach for the analysis of folded sheet metal products. Such analysis initializes the examination in terms of topological exploration using set of graph modeling and traversal algorithms. The geometrical validity and optimization are followed by utilizing boundary representation and overlapping detection during a geometrical analysis stage, in this phase the optimization metrics are established to evaluate the unfolded sheet metal design in terms of its manufacturability and cost parameters, such as nesting efficiency, total welding cost, bend lines orientation, and maximum part extent, which aides in handling purposes. The proposed approach evaluates the design …